mbj CTR-52 User manual

Controller CTR-52
Operating Manual
Technical Data
CTR-52
4-Channel LED driver
Current controlled operation for continuous LED light
Voltage controlled operation for short, precise and high-power LED flashes
Full control via Modbus TCP/IP
MS Windows based control soware and multi OS Python scripts
Synchronize flash control via the camera’s ‘exposure time’
4 opto-coupled trigger I/O lines with flexible assignment to the LED channels
Passive cooling and overheat protection
Dierent sequence modes for shape-from-shading application
MBJ Imaging GmbH
Jochim-Klindt-Straße 7 [phone] - 31
22926 Ahrensburg, Germany [email protected]
www.mbj-imaging.com
Mechanical Integration
The CTR-52 controller is supplied with top hat rail mounting and
plug-contacts for the LED light, control signals and input power.
03735.04 Manual MBJ Controller CTR-52, Juni 2023
More 2D and 3D drawings can be found online:
www.mbj-imaging.com
Safety Notes
Before working with this unit read the warning and application instruc-
tions carefully and completely.
1. The device is designed for indoor use only.
2. Health – The device must be disconnected from the power source
before the installation and/or maintenance can start. The device
must not be used when a failure may cause personal injury.
3. Electricity – The housing is electrically isolated from the ground of
the power supply. Exceeding the permissible operating voltage or
exceeding the maximum allowed switching current per channel can
lead to the destruction of the device or to a significant shortening of
the lifetime of the connected LED lighting module.
4. Mechanical integration – The controller is made for top hat rail
mounting. A clip can be used to lock the unit to the top hat rail. For
optimal heat flow a left/right distance of 10mm to next unit is rec-
ommended.
Status LED’s CTR-52
LED Status Meaning
LED 1 OFF
ON
Channel 1 LED light not found
Channel 1 LED light connected
LED 2 OFF
ON
Channel 2 LED light not found
Channel 2 LED light connected
LED 3 OFF
ON
Channel 3 LED light not found
Channel 3 LED light connected
LED 4 OFF
ON
Channel 4 LED light not found
Channel 4 LED light connected
LED 1-4 flashing Error
Trigger Signals

24V DC
24V DC
20 mA
Trigger LED 1
from Camera/ PLC
PC or PLC
Modbus Server
Trigger
GND
24V DC
20 mA
24V DC
20 mA
24V DC
20 mA
Trigger LED 2
from Camera/ PLC
Trigger LED 3
from Camera/ PLC
Trigger LED 4
from Camera/ PLC
CTR-52
Modbus Slave
1 Tr.1
2 Tr.2
3 Tri.3
4 Tri.4
5 Tri GND
6
7
LED 1 (+)
LED 1 (-)
LED 2 (+)
LED 2 (-)
LED 3 (+)
LED 3 (-)
LED 4 (+)
LED 4 (-)
1k2
1k2
1k2
1k2
LED
Driver
LED
Driver
LED
Driver
LED
Driver
Specification CTR-52
Electrical parameter
Operating Voltage 24 V DC / 4 A
±5 %, min. 2V above the forward voltage of the
LED light source
LED steady current1)
(ON & AUTO mode)
min. 50 mA
1.5 A per Channel
LED flash current2) 150 mA...25 A
Min flash duration 20 µs
depending on LED working point
and duty cycle
Max. flash duration 59 s
Max. trigger frequency 10 kHz
Max. flash latency3) 5 µs
Flash duration & delay:
smallest adjustable step
1 µs
Voltage range for LED modules approx. 1.9 V...21.6 V
Mechanical parameter
Dimension (H x W x D) 53 mm x 80 mm x 93 mm
Weight 220 g
Connectors 1x 2 Pin plug contact (RM5.08),
1x 7 Pin plug contact (RM3.81),
4x 2 Pin inv. plug contact (RM3.81)
1x RJ45 Ethernet
Certifications CE, RoHS
Degree of protection IP20 (made for control cabinet)
Humidity 30 % to 70 %
Operating temperature 10°C to 30°C
Accessories Top rail mounting clip and plugs (scope of de-
livery). For cable, mounts and lighting modules
please check www.mbj-imaging.com
1) LED current less than 100 mA may cause LED light flicker
2) The flash energy is provided by a capacitor and requires suicient time for
recharging. The flash energy (flash frequency * flash duration * current) is limited
to 1 A. E.g.: 100 flashes/s * 100 µs * 30 A = 0.3 A
3) The higher the current and the shorter the cycle time, the greater the latency
can be
Electrical Connections
Pin Pin Name CTR-52 Function Comment
1 24 VDC 24 VDC Power supply input
2 GND Ground Power supply ground
3 Trg.1 Trigger 1 12-24 V1) Internally opto-coupled
4Trg.2 Trigger 2 12-24 V Internally opto-coupled
5Trg.3 Trigger 3 12-24 V Internally opto-coupled
6Trg.4 Trigger 4 12-24 V Internally opto-coupled
7 Trg. GND Trigger ground Common Tr. ground, isolated
8-- not used
9 -- not used
Pin Name Wire2) Output to light
10 LED1+ white + brown Channel 1
11 LED1-3) black + blue Channel 1
12 LED2+ white + brown Channel 2
13 LED2-3) black + blue Channel 2
14 LED3+ white + brown Channel 3
15 LED3-3) black + blue Channel 3
16 LED4+ white + brown Channel 4
17 LED4-3) black + blue Channel 4
Port Function Comment
Eth RJ45 network Modbus over Ethernet
1) Signal high ≥ 10 V, signal low ≤ 2V
2) For MBJ connecting cable and MBJ LED light (-x) without integrated controller
3) Do NOT connect LED(-)to the external ground of the power supply or the ground of
the trigger signal! This might destroy connected lights or devices
Operating Mode
Mode CTR-52 Function
STEADY Continuous light, LED always on
AUTO LED output follows the trigger status
FLASH1) Manual set-up for flash, delay and duration via Modbus protocol
DISCHARGE Unload flash capacitors
OFF LED output is switched o
1) The CTR-52 factory setting of the operation mode is FLASH 150 mA, 300 µs.
Other operating modes are selectable via the Modbus interface
24V DC
20 mA
Trigger LED 1
from Camera/ PLC
Trigger
GND
20 mA
20 mA
20 mA
Trigger LED 2
from Camera/ PLC
Trigger LED 3
from Camera/ PLC
Trigger LED 4
from Camera/ PLC
1k2
1k2
1k2
1k2
24V DC
24V DC
24V DC
24V DC
PC or PLC
Modbus Server CTR-52
Modbus Slave
1 Tr.1
2 Tr.2
3 Tri.3
4 Tri.4
5 Tri GND
6
7
LED 1 (+)
LED 1 (-)
LED 2 (+)
LED 2 (-)
LED 3 (+)
LED 3 (-)
LED 4 (+)
LED 4 (-)
1k2
1k2
1k2
1k2
LED
Driver
LED
Driver
LED
Driver
LED
Driver
Triggered light with PNP sourcing Triggered light with sinking output (inverted strobe signal)
Application Samples for CTR-52 Controller
Modubus Control
Hardware
The standard fieldbus provided with the CTR LED controller product line is
based on Modbus TCP. Modbus is a data communications protocol for use
with programmable logic controllers (PLCs).
Modbus Setup Information
The CTR controller is a Modbus device that allows you to access the light
settings via Ethernet. The controller communicates using a master-slave
technique in which only one device (the master) can initiate transactions
(called queries). The other devices (slaves) respond by supplying the re-
quested data to the master, or by taking the action requested in the query.
The CTR light controller is implemented as a Modbus slave. The CTR
receives messages from the master, processes them and responds to them.
The pro-duct does not send messages by itself.
Modbus Setup Information
Modbus Type: Slave (Server)
Modbus Format: Modbus TCP
Output Data Mode: Auto
Notes
‒ The default device IP address is 192.168.0.99. The address can be
changed via a command line tool provided with the MBJ soware
package
‒ The RESET Button on the back of the device can be used to return to the
factory default settings
‒ Please refer to the fieldbus communication protocol definition for details
– Python scripts for common applications
Soware
The CTR-52 can be programmed via dierent alternative methods:
‒ Direct Modbus access for which a detailed protocol definition is provided
‒ The easy to use MBJ soware user interface based on MS Windows
– Python scripts for common applications
For further information and download of the CTR-52 soware components
visit: www.mbj-imaging.com/en/products/led-controller