mbp KS 2300 User manual

IMP 036-MARZO 2015 I.MANUAL
MBP, S.L.
Plgno. Ansoleta,
C. Anboto, 17
01006 VITORIA
Tfno. 34 945 132744
Fax. [phone]
e-mail: [e-mail]
www.mbpspray.com
WARRANTY
1.-
2.-
3.-
M.B.P., will any repairs necessary during the first 12 months after purchase of a
new unit, with theexceptionsshown under 1 and 2below, and under the conditions
shown in item 3.
Damagecausedbyexternalabuse,customernegligence,or failure tooperate
the unit in accordance with the instructions supplied with the unit.
Normal maintenance items.
Within the first 12 months after purchase, M.B.P. will pay 100% of the
cost of covered repairs.
InnocasewillM.B.P.liabilityextendbeyondrepairorrepalacementoftheequipment.
Suchliabilityislimitedtothe amountoftheoriginalpurchasepricepaidfor theunit,
minus a reasonable deduction for the time the unit has been in service. It is the
responsibilityof the purchaser under this warranty to ship or deliver the failedpaint
sprayer to the authorized service center at the purchaser’s expence. Parts or
components covered under this warranty may either be repaired or replaced at
M.B.P. option.
Equipent not coveredby M.B.P. warranty.Accessories or components of equipment
sold by M.B.P. that are nort manufactured by M.B.P. are subject to the warranty,
if any, of their manufacturer. M.B.P. will provide purchaser with reasonable
assistance in making such claims.
The Industry Department of The Basque Goverment, states that all electric and
pneumatic airless equipment manufacture by M.B.P. S.L., follows the ’’CE’’
standards under the number 83/392/CEE.
EC//
4 99 ATEX
ELECTRIC
PAINTING PUMP
KS 2300
SPRAY EQUIPMENT


MODELO / MODEL KS 2300
Este producto cumple con la siguiente directiva de la Comunidad
Europea.
This Product complies with the following European Comunity
Directive.
Directiva 2006/42/CEE y94/9/CEEAtex sobre máquinas.
MachineryDirective2006/42/EC and 94/9/ECAtex Directive.
APROBADO POR /
APPROVED BY AITOR ORTIZ
FECHA/ DATE
MBP, S.L. figura inscrita enel Registro Industrial del PaísVasco con
el Nº 01/8030 y cumple los requisitos para el desarrollo de su
actividadcomercial.
MBP, S.L. is registered in the Industrial Register of the Basque
Country with the Nº 01/8030.
DECLARACIONDECONFORMIDAD‘’CE’’
‘’EC’’DECLARATIONOFCONFORMITY

INDEX
Pump components ...............................
Safety warnings ..................................
Operating instructions ..........................
Cleaning ...........................................
Troubleshooting chart ..........................
Parts drawing & list ............................
Wiring diagram ..................................
Pressure control assy .........................
Shutdown and care ............................
Standard spray tips .............................
Accesories ........................................
1
3
5
6
7
9
11
12
13
13
14
15

14
PUMP COMPONENTS
1
5
4
12
10
3
9
13
1
28
7
6
11
7
110
PACKOIL
REF: B.100.20
HP FILTER
SCREEN
G.100.20-60MESH
G.100.05-100MESH
G.100.21-200MESH
REF. GR.70.70-70 MESH
REF. GR.71.20-120 MESH
SIEVE
REF:
REF:
REF:
ACCESORIES
TIP EXTENSIONS 90cms. 30cms.
J.275 J.272
J.271
AIRLESS GUN FILTER
MESH
50
100
200
COLOUR
WHITE
YELLOU
RED
REF.
J.260.01
J.260.02
J.260.03

2
PUMP COMPONENTS
13
SHUTDOWN AND CARE
1.-
2.-
3.-
4.-
5.-
6.-
7.-
8.-
9.-
10.-
11.-
12.-
13.-
Pressure regulator.
Ref:100.610.00
On / Off switch.
Ref: CEA.026
Pressure drain valve.
Ref:100.420.00
Suctionpipe.
Ref:102.300.00
Displacement pump.
Ref:102.200.00
Check that the product doesn’t leak.
Put a drop of oil.
Trasmittingpressure.
Ref:100.410.00
Pressure control assy.
Ref:102.600.00
Strainer.
Ref: D.910.00
Paintoutlet.
Ref:G.100.06
Wire.
Ref:102.630.00
Troley.
Ref:102.500.00
Gun.
Ref: J.600.00
*
*
*
Check the packing nut daily. First follow the Pressure Relief Procedure. Be
sure the packing nut is 1/3 full of Oilpack at all times to help prevent fluid
builduponthepiston rodandprematurewearofpackings.
Cleanthefluidfilteroftenandwhereneverthesprayerisstored.Firstfollowthe
Pressurereliefprocedure.
Flushthesprayerattheendofeachworkdayandfillitwithmineralspiritsto
helppreventpumpcorrosionandfreezing.
100-150
200-250
300-350
100-150
200-250
300-350
100-150
200-250
300-350
100-150
200-250
300-350
100-150
200-250
300-350
100-150
200-250
300-350
.021’’
21.20
21.40
21.60
.023’’
23.20
23.40
23.60
.025’’
25.20
25.40
25.60
.027’’
27.20
27.40
27.60
.029’’
29.20
29.40
29.60
.031’’
31.20
31.40
31.60
0.30
0.45
0.64
0.87
1.13
1.36
1.74
2.08
2.49
2.91
3.33
3.86
100-150
200-250
300-350
100-150
200-250
300-350
100-150
200-250
300-350
100-150
200-250
300-350
100-150
200-250
300-350
100-150
200-250
300-350
.009’’
9.20
9.40
9.60
.011’’
11.20
11.40
11.60
.013’’
13.20
13.40
13.60
.015’’
15.20
15.40
15.60
.017’’
17.20
17.40
17.60
.019’’
19.20
19.40
19.60
0.48MM. 0.43MM. 0.38MM. 0.33MM. 0.28MM. 0.23MM.
0.79MM. 0.74MM. 0.68MM. 0.63MM. 0.58MM. 0.53MM.
ORIFICE SIZE
MM/INCHES FLOW IN LITRES/MIN
FANWIDTHAT
300MM.
ORIFICE SIZE
MM/INCHES FLOW IN LITRES/MIN FAN WIDTH AT 300 MM.
STANDARD SPRAY TIPS

81918
21
1
5
15
17
4
25
27
28
28
20
715
12
2
11
9
6
23
24
22
3
26
ATTENTION
Thisequipmentgeneratesveryhighfluidpressure.Highpressurespraycancause
seriousinjury.Readandunderstandallinstructionsbeforeoperating.
Neverpoint thespraygun at anyone or at anypart of the body.
Never puthand,fingersoverthespraytip.
Always havethetipguardinplaceonthespraygunwhilespraying.
High pressure fluid in the hoses can be verydangerous. If thehose develops a
leak,splitorruptureduetoanykindofwear,damageormisuse,thehighpressure
sprayemittedfromitcancauseafluidinjectioninjuryorotherseriousbodilyinjury
orproperlydamage.
Neverusea damagedhose
Tightenall fluidconnectionssecurelybeforeeachuse.Highpressurefluidcan
dislodge a loose coupling or allow high pressure sprayto be emitted from the
coupling.
Proper hose groundingcontinuityis essential to maintaininga grounded spray
system.
If any fluidappears to penetrate your skin, get emergencymedicalcareat once.
Donottreatasasimplecut.Tellthedoctorexactlywhatfluidwasinjected.
Allchemicalsusedinthepumpmustbecompatiblewiththewettedpartsofthe
pump.
PRESSURE HAZARD
Thispumpcandevelope240barworkingpressure.Besurethatallspray
equipmentandaccesoriesusedareratedtowithstandthispressure.Donot
exceedthemaximumworkingpressureofanycomponentoraccessoryusedin
thesystem.
SAFETY WARNINGS
3 12
PRESSURE CONTROL ASSY
Nº REF. DESCRIPTION Q Nº REF. DESCRIPTION Q
CEA.026
CEA.027
CEA.030
100.660.00
100.411.00
CEA.037
F.900.20
100.600.03
CAR.022
100.650.00
CTU.105
CTB.013
ON/OFF SWITCH
CONNECTOR
NUT
MOTOR CABLE
PRESSURE TRANSMITTER C.
CONTROL CAR
CONNECTOR
BOX
WASHER
CONTROL CAR INVERTERC.
NUT
SCREW
102.600.01
102.600.02
CEA.041
100.610.00
100.640.00
100.620.00
100.630.00
CTB.005
CAR.254
CTJ.005
CTU.015
CEA.034
BOX
COVER
FRECUENCY INVERTER
PRESSURE REGULATOR
INVERTER OUTLET CABLE
INVERTERON/OFF SWITCH CABLE
WIRE
SCREW
WASHER
SCREW
NUT
CONNECTOR
1
1
1
1
1
1
3
1
4
1
5
4
1
1
1
1
1
1
1
1
2
2
2
2
1
2
3
4
5
6
7
8
9
11
12
15
17
18
19
20
21
22
23
24
25
26
27
28

COM LI 1
0
1
L3
MOTOR
PEW UV
PE
220 V 50 Hz.
BROWN
BLUE
BROWN
BLUE
FREQUENCY
INVERTER
GREY
GREEN
WHITE
BROWN
PRESSURE
REGULATOR
GREY
BROWN
YELLOW
GREEN
WHITE
PRESSURE
TRANSMITTER
L1
COM
12+24 4
+24
3COM 56 7 COM 8LI 1
10
9
1
2
3
4
4
3
2
COM
12+24
4
+24
3COM
56 7 COM 8LI 1
10
9
1
1
2
3
3 2 1
+24
4
SAFETY WARNINGS
11
PRESSURE RELIEF PROCEDURE
Toreducetheriskofseriousbodilyinjury,includingfluidinjection,splashingfluid
orsolventintheeyesorontheskin,orinjuryfrommovingpartsorelectricshock,
allwaysfollowthisprocedurewheneveryoushutoffthesprayer,whenchecking
orservicinganypartofthespraysystem,wheninstalling,cleaningorchanging
spraytips,andwheneveryoustopspraying:
·Engagethegunsafetylatch
·Turnthe ON/OFF switch to OFF(red)
·Unplugthepowersupplycord(No. 14)
· Disengage thegun safety latch. Hold a metal part ofthe gun to the side of a
groundedmetalpail,andtriggertheguntorelievepressure.
·Engagethegunsafetylatch
· Open the pressure drain valve (No. 3), having acontainer ready to catch the
drainage
FIRE OR EXPLOSION HAZARD
Staticelectricityiscreatedbytheflowoffluidthroughthepumpandhose.Ifevery
partofthesprayequipmentisnotproperlygrounded,sparkingmayoccurandthe
system maybecomehazardous. Sparkingmayalso occur when plugging in or
unpluggingapowersupplycord.Sparkscanignitefumesfromsolventsandthe
fluidbeingsprayed,dustparticles,whetheryouaresprayingindoorsoroutdoors,
andcancause a fireorexplosion.
If you experience any static sparking or even a slight shock while using the
equipment,stopsprayingimmediately.Checkthesystemforpropergrounding.
Donotusethesystemagainuntiltheproblemhasbeenidentifiedandcorrected.
WIRING DIAGRAM

1
3
5
7
4
6
8
20
24
9
21 22
10
10 11
11
12
13
14
15
16
17
18
19
32
34
33
35
36
31
30
29
23
25
28 26
27
37
38
OPERATION
5 10
1.-
2.-
3.-
4.-
5.-
6.-
7.-
8.-
9.-
10.-
Connecthoseandgun(usetwowrenchestotightenthefittings).Don´tinstallthe
spraytipyet.
Check theelectricalservice.Besuretheelectricalinstallationisproperlyratedfor
thesprayerandthattheoutletyouuseisproperlygrounded.Useanextensioncord
whichhas3wiresofaminimum4mmsize,andamaximumof45mlong.Longer
lengthsmayaffectsprayerperformance.
Preparethepaint.Stirthepainttomixpigments.Strainthepainttoremoveparticles
that couldclogthefiltersorspraytip.
Putthesuctiontubeintothepailcontainer.
Lower the pressure setting by turning the pressure adjusting knob all the way
counterclockwise
Disengagethegunsafetylatch.
Toprimethepump,holdametalpartofthegunfirmlyintoametalwastecontainer.
Squeezethetriggerandholditopen,turntheON/OFF switchtoON,andslowly
increasethepressuresettinguntilthesprayerstarts.Keeptheguntriggereduntilall
airisforcedoutofthesystem andthepaintflowsfreelyfromthegun.Releasethe
triggerandengagethegunsafetylatch.
Note: If the pump is hard to prime, place a container under the pressure drain
valveandopenit.Whenfluidcomes fromthevalve,closeit.Thendisengagethe
gunsafetylatchandproceedasin point7.
Checkallfluidconnectionsforleaks.Ifanyarefound,followthepressurerelief,
beforetighteningconnections.
Installthespraytipandtipguard.Besure thegunsafetylatchisengaged.
Note:yournewsprayerwasfactorytestedinlightweight oilwhichwasleftinto
protectpumpparts.beforeusingwater-basepaint,flushwithmineralspiritsfollowed
bycleanwater.Beforeusingoil-casepaint,flushwithmineralspiritsonly.
FillthepackingnutwithMBP-Packoil
PART LIST DISPLACEMENT PUMP
REF.
102.210.00
CB0.110
080.230.00
102.200.03
102.200.04
CJT.044
102.200.05
102.200.01
102.200.06
CJT.045
102.200.07
102.200.08
080.200.10
080.200.11
CB0.111
102.220.00
102.200.09
102.200.02
CPA.218
CTB.036
CAR053
100.420.00
G.100.06
CJT.164
100.410.01
CEA.027
100.411.00
CNA.057
G.920.03
MAPM.203
102.310.00
CJT.175
102.300.01
CC0001
MAPM.202
102.320.00
D.910.00
DESCRIPTION
Rod
Ball
Seatball
Tapón
Sleeve
O-ring
Packings
Body
Packings
O-ring
Sleeve
Joint
Sleeve-guide
Pin
Ball
Seat
Joint
Valvehousing
Pin
Screw
Washer
Valve
Nipple
Joint
Body
Packingnut
Sensor
Nipple
Spring
Tube
Suction
Joint
Nipple
Clamp
Hose
Tube
Strainer
Nº
1
*3
4
5
6
*7
*8
9
*10
*11
12
13
14
15
*16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
*KIT 043: Includes packings (up &
down) packing glands and balls.
Q
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1

69
1.-
2.-
3.-
4.-
5.-
6.-
7.-
8.-
9.-
10.-
FollowthePressureRelief Procedure.
If thesprayerhasbeenusedbefore,removethefilterbowlandscreen.
Clean thescreen separatelyand install the bowl without the screen to
flushit.
Closethepressuredrainvalve
For 2 liters of compatible solvent into a grounded metal pail. Put the
suctiontubeinthepail.
Removethespraytipfromthegun
Lowerthepressuresettingbyturningthepressureadjustingknoballthe
waycounterclockwise.
Holdametalpartofthegunagainstametalcontainer.Squeezethetrigger
and holdit open, turn the ON/OFF switch toON, and slowly increase
thepressuresettinguntilthesprayerstarts.Keeptheguntriggereduntil
all air is forced out of thesystem and the solvent flows freely from the
gun.Releasethetriggerandengagethegunsafetylatch.
Remove thesuction tubefrom the pail. Disengage the gun safety latch
andtrigger thegunto forcesolventfrom thehose.Donotletthepump
rundryformorethan15secondstoavoiddamagingthepumppackings.
ThenfollowthePressureReliefProcedure.
Leavethepressuredrainvalveopenuntilyouarereadytousethesprayer
again.Ifthescreenwasremoved,unscrewthefilterbowlandreinstalthe
cleanscreen.Reinstallthebowl,handtight.
Ifyouflushedwithmineralspiritsandaregoingtousewater-basepaint,
flushwithcleanwater.
CLEANINGPARTS LIST
REF.
102.110.00
CTB.003
102.111.01
CTB.014
CPA.204
CB1010
A1.920.02
CB1012
CB2007
A1.920.03
CB2008
A1.910.02
CPA.501
102.111.02
CB1009
102.121.00
CB2002
102.120.02
A1.930.03
102.100.01
CTB.204
DESCRIPTION
Motor
Screw
Housing
Screw
Pin
Sleeve
Gear
Bearing
Washer
Gear
Washer
Rod
Cotter pin
Body
Bearing
Rod
Sleeve
Rod
Pin
Cover
Screw
Nº
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Q
1
4
1
4
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
2
3
54
85
6
10
13
11
12
14
15
16
17
6
7
9
19
18
20
21

7
SOLUTION
Remove siphon tube and feel lower ball check
to be sure it isfree to move offit is seat. Place
full cup of paint thinner over end of fluid
section and turn on pump.
Remove and clean.
Hold gun trigger in open position and run unit
about 10 seconds until air is purged. Check
for siphon tube leak.
Replace.
Prime pump withcompatiblesolvent. Bringup
to pressure, carefully remove pump from
solvent container and immerse inlet tube into
heavy material to be sprayed. With nozzle tip
removed trigger gun until heavy material
appears at gun.
Replace nozzle tip and you are readyto spray.
Remove and clean.
Check connection and seal.
Relieve pressure, remove tip and clean.
Adjust to increase pressure.
Cleanortemporalyremove.
Replace or clean.
Hold gun trigger in open position and run
about 10 seconds until airs is purged.
Replace.
Replace.
With gun trigger closed, allow unit to pump
up to pressure and shut off if pump
momentarily starts, internal leak is indicated
and fluid section rebuild is necesary.
CAUSE
Dried out piston packings.
Stuck valve balls.
Pump inlet screen plugged.
Air in pump or hose
Packings worn.
Fluid too viscous.
Siphon tube clogged.
Siphon tube air leak.
Clogged tip.
Pressure adjusting knob not
properly set.
Pump inlet strainer dirty.
Valve balls or seats worn or
dirty.
Air in pump or hose.
Packings worn.
Worn spray tip.
Internal leakage.
TROUBLE
Unitwillnot
prime
Unitwillnot
build or
maintain
pressure.
TROUBLESHOOTING CHART
8
CAUSE
Fuid leak.
Fluid too viscous.
Too large a spray tip.
Worn packing.
Upper packings worn.
Piston rod worn.
Too large a tip size.
Pressure adjustment wrong.
Insufficient fluid delivery.
Fuid too viscous.
Pressure adjustment low.
Improper voltage supply.
Excessive pressure.
Excesive extention cord length
or improper wire gauge.
TROUBLE
Unitwillnot
build or
maintain
pressure.
Fuid leakage
out relief hole
at pressure
control.
Fluid leakage
at upper end
offluid
section.
Bad spray
pattern.
Unit lacks
power.
Blown fuses
at pump.
SOLUTION
Checkforexternalleaksincludinghydraulic
fittings attached to pressure control
housing.
Consultmanufacturersrecommendationson
paint container label.
Change tip.
Repack or replace transducer.
Relieve pressure and tighten packing take
up nut or replace packings.
Replace.
Change to asmaller tip size.
Adjust pressure control knob.
Clean all straines and filters in system.
Add solvent to fluid according to
manufacturer’s recommendations.
Increase.
Reconnect input voltage accordingly.
HaveService Center recalibratethepressure
control.
Use 3x1,5 mm. section wire or larger up to
maximumof50meters. Foradditionallenght,
more airless hose may be used.