McCulloch 2500CXL User manual

545140969 12/15/06
2500CXL
INSTRUCTION MANUAL
IMPORTANT INFORMATION: Please read these instructions carefully and make
sure you understand them before using this unit. Retain these instructions for future
reference.
MANUEL D’INSTRUCTIONS
RENSEIGNEMENTS IMPORTANTS: Avant d’utiliser cet appareil, veuillez lire
atentivement les instructions et assurez--vous de les avoir comprises. Conservez
les instructions pour référence ultérieure.
BETRIEBSANWEISUNG
WICHTIGE INFORMATION: Lesen Sie diese Hinweise zur Handhabung des
Geräts aufmerksam durch. Verwenden Sie es erst, wenn Sie sicher sind, daß Sie
alle Anweisungen verstanden haben und gut aufbewahren.
MANUAL DE INSTRUCCIONES
INFORMACIÓN IMPORTANTE: Lea atentamente las instrucciones y
asegúrese de entenderlas antes de utilizar esta aparato. Conserve las instruc-
ciones para la referencia en el futuro.
GB
FR
DE
ES

2
IDENTIFICATION (WHAT IS WHAT?)
14
20
19
7
16
2
17
8
6
91
3
10
21
5
13 15
18
4
1. Fuel tank
2. Handlebar
3. ON/STOP switch
4. Shoulder strap clamp
5. Shoulder strap
6. Trimmer head
7. Line limiter blade
8. Shield
9. Shaft
10. Coupler
11. Blade
12. Throttle trigger
13. Throttle lock--out
14. Starter handle
15. Fuel cap
16. Primer bulb
17. Start lever
18. Muffler
19. Wrench
20. Hex wrench
21. Instruction manual
22. Transport guard
11
12
22
IDENTIFICATION OF SYMBOLS
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.

3
A. WARNING! This brushcutter can be dangerous! Careless or improper use can
cause serious or even fatal injury.
B. Read and understand the instruction manual before using the brushcutter.
C. Always use:
Ear protection, eye protection, head protection, boots, and gloves.
D. DANGER! Blade can thrust violently away from material it does not cut. Blade
thrust can cause amputation of arms or legs. Keep people and animals 15 meters
away.
E.WARNING! Blade/trimmer line can throw objects violently. You and others can be
blinded or injured. Always wear eye protection and leg protection.
F. The operator of the machine must insure that no one comes within a 15 meter radius
while working. When several operators are working within the same area a safety dis-
tance of at least 15 meters must be observed.
G. Use unleaded or quality leaded petrol and two--stroke oil mixed at a ratio of 2.5%.
H. Assist handle to be positioned only below the arrow.
I. Engine ON/STOP Switch.
J. Guaranteed sound power level according to Directive 2000/14/EC
K. Maximum rotational frequency of the spindle, rpm
SAFETY RULES
WARNING: When using gardening
appliances, basic safety precautions should al-
ways be followed to reduce the risk of fire and
serious injury. Read and follow all instructions.
DANGER: This power tool can be
dangerous! This unit can cause serious injury
including amputation or blindness to the op-
erator and others. The warnings and safety
instructions in this manual must be followed to
provide reasonable safety and efficiency in
using the unit. The operator is responsible for
following the warnings and instructions in this
manual and on the unit. Read the entire in-
struction manual before assembling and us-
ing the unit! Restrict the use of this unit to per-
sons who read, understand, and follow the
warnings and instructions in this manual and
on the unit. Never allow children to operate
this unit.hildren to operate this unit.
SAFETY INFORMATION
ON THE UNIT
INSTRUCTION
MANUAL
DANGER: Blade can thrust violently
away from material it does not cut. Blade
thrust can cause amputation of arms or legs.
Keep people and animals 15 meters away.
WARNING: Blade/trimmer line can
throw objects violently. You and others can be
blinded or injured. Wear safety glasses and
leg protection.
WARNING: Hazard zone for thrown
objects. Blade/Trimmer line can throw objects
violently. Others can be blinded or injured.
Keep people and animals 15 meters away.
Hazard Zone
WARNING: Do not use trimmer head
as a fastening device for the blade.

4
WARNING: The blade continues to
spin after the throttle is released or, engine is
turned off. The coasting blade can throw objects
or seriously cut if accidentally touched. Stop the
blade by contacting the right hand side of the
coasting blade with material already cut.
Stop coasting
blade by contact
with cut material.
OPERATOR SAFETY
SDress properly. Always wear safety
glasses or similar eye protection when op-
erating, or performing maintenance, on
your unit (safety glasses are available).
Eye protection should be marked Z87.
SAlways wear face or dust mask if operation
is dusty.
SAlways wear heavy, long pants, long
sleeves, boots, and gloves. Wearing safety
leg guards is recommended.
SAlways wear foot protection. Do not go
barefoot or wear sandals. Stay clear of
blade/spinning line.
SSecure hair above shoulder length. Secure
or remove loose clothing or clothing with
loosely hanging ties, straps, tassels, etc.
They can be caught in moving parts.
SBeing fully covered also helps protect you
from debris and pieces of toxic plants
thrown by spinning line.
SStay alert. Do not operate this unit when you
are tired, ill, upset or under the influence of al-
cohol, drugs, or medication. Watch what you
are doing; use common sense.
SWear hearing protection. Long or continu-
ous exposure to high noise levels may
cause permanent hearing impairment.
SNever start or run inside a closed room or
building. Breathing exhaust fumes can kill.
SKeep handles free of oil and fuel.
SAlways use the handlebar and a properly
adjusted shoulder strap with a blade (see
ASSEMBLY).
UNIT / MAINTENANCE SAFETY
WARNING: Stop unit and disconnect
the spark plug before performing mainte-
nance (except carburetor adjustments).
SThrow away blades that are bent, warped,
cracked, broken, or damaged in any other
way. Replace trimmer head parts that are
cracked, chipped, broken, or damaged in
any other way before using the unit.
SMaintain unit according to recommended
procedures. Keep blade sharp. Keep cut-
ting line at the proper length.
SUse only 3 mm diameter McCulloch brand
replacement line. Never use wire, rope,
string, etc.
SInstall required shield properly before using
theunit.Usethemetalshieldforallmetal
blade use. Use the plastic shield for all line
trimmer use.
SUse only specified blade or trimmer head;
make sure it is properly installed and se-
curely fastened.
SNever start engine with clutch shroud re-
moved. The clutch can fly off and cause se-
rious injury.
SBe sure blade or trimmer head stops turning
when engine idles.
SMake carburetor adjustments with the low-
er end supported to prevent blade or trim-
mer line from contacting any object. Hold
unit by hand; do not use the shoulder strap
for support.
SKeep others away when making carbure-
tor adjustments.
SUse only recommended McCulloch accesso-
ries and replacement parts.
SHave all maintenance and service not ex-
plained in this manual performed by your au-
thorized service dealer.
FUEL SAFETY
SMix and pour fuel outdoors.
SKeep away from sparks or flames.
SUse a container approved for fuel.
SDo not smoke or allow smoking near fuel or
the unit.
SAvoid spilling fuel or oil. Wipe up all fuel spills.
SMove at least 3 meters away from fueling
site before starting engine.
SStop engine and allow to cool before re-
moving fuel cap.
SAlways store gasoline in a container ap-
proved for flammable liquids.
CUTTING SAFETY
WARNING: Inspect the area to be cut
before each use. Remove objects (rocks,
broken glass, nails, wire, string, etc.) which
can be thrown or become entangled in the
blade or trimmer head.
SKeep others including children, animals,
bystanders, and helpers at least 50 feet (15
meters) away. Stop engine immediately if
you are approached.
SAlways keep engine on the right--hand side
of your body.
SHold the unit firmly with both hands.
SKeep firm footing and balance. Do not
overreach.
SKeep blade or trimmer head below waist
level. Do not raise engine above your waist.
SKeep all parts of your body away from blade,
trimmer head, and muffler when engine is
running. A hot muffler can cause serious
burns.
SCut from your left to your right. Cutting on
right side of the shield will throw debris
away from the operator.
SUse only in daylight or good artificial light.
SUse only for jobs explained in this manual.

5
TRANSPORTING AND STORAGE
SAllow the engine to cool; secure unit before
storing or transporting in vehicle.
SEmpty fuel tank before storing or transport-
ing the unit. Use up fuel left in the carburetor
by starting engine and letting it run until it
stops.
SStore unit and fuel in an area where fuel va-
pors cannot reach sparks or open flames
from water heaters, electric motors or
switches, furnaces, etc.
SStore unit so line limiter cannot accidentally
cause injury. Unit can be hung by the shaft.
SAlways install transport guard on blade be-
fore transporting or strorage.
SStore the unit out of the reach of children.
SPECIAL NOTICE: Exposure to vibra-
tions through prolonged use of gasoline pow-
ered hand tools could cause blood vessel or
nerve damage in the fingers, hands, and
joints of people prone to circulation disorders
or abnormal swellings. Prolonged use in cold
weather has been linked to blood vessel dam-
age in otherwise healthy people. If symptoms
occur such as numbness, pain, loss of
strength, change in skin color or texture, or
loss of feeling in the fingers, hands, or joints,
discontinue the use of this tool and seek med-
ical attention. An anti-vibration system does
not guarantee the avoidance of these prob-
lems. Users who operate power tools on a
continual and regular basis must monitor
closely their physical condition and the condi-
tion of this tool.
ASSEMBLY
CARTON CONTENTS
Check carton contents against the following
list:
SPowerhead
SLower attachment
SBlade and blade shield
STrimmer head and plastic shield
SNut(screwedontoplasticshield)
SHandlebar
SBracket cover
SBracket cover screws (2)
SHex wrench
SWrench
SShoulder strap
STransport guard
WARNING: Always stop unit and dis-
connect spark plug before performing any as-
sembly procedures.
WARNING: If received assembled,
repeat all steps to ensure your unit is properly
assembled and all fasteners are secure.
Examine parts for damage. Do not use dam-
aged parts.
It is normal for the fuel filter to rattle in the
empty fuel tank.
Finding fuel or oil residue on muffler is normal
due to carburetor adjustments and testing
done by the manufacturer.
TOOLS REQUIRED
SHex wrench (provided)
SAdjustable wrench
SPhillips screwdriver
INSTALLING BRUSHCUTTER
ATTACHMENT
CAUTION: When installing brushcutter at-
tachment, place the unit on a flat surface for
stability.
1. Loosen the coupler by turning the knob
counterclockwise.
Coupler
Knob
LOOSEN
TIGHTEN
Shipping
protector
2. Remove shipping protector from coupler.
3. Remove the shaft cap from the brushcutter
attachment (if present).
4. Position locking/release button of attach-
ment into guide recess of coupler.
5. Push the attachment into the coupler until
the locking/release button snaps into the
primary hole.
6. Before using the unit, tighten the knob se-
curely by turning clockwise.
Coupler Primary Hole
Upper
Shaft
Locking/
Release
Button
Lower
Attachment
Guide Recess
WARNING: Make sure the locking/
release button is locked in the primary hole
and the knob is securely tightened before op-
erating the unit. All attachments are designed
to be used in the primary hole unless otherwise
stated in the applicable attachment instruction
manual. Using the wrong hole could lead to seri-
ous injury or damage to the unit.

6
Locking/Release
Button in Primary Hole
Secondary Hole
For optional attachments, see the AS-
SEMBLY section of the applicable attach-
ment instruction manual.
ATTACHING THE HANDLEBAR
DANGER: To avoid serious injury, the
barrier portion of the handlebar must be installed
as shown to provide a barrier between operator
and the spinning blade.
1. Locate the decal on the handlebar. This
decal includes an arrow. Position the han-
dlebar with the mounting bracket at the
end of the arrow.
2. Align hole in handlebar with pin on mount-
ing bracket.
Pin
Mounting
Bracket
3. Position the bracket cover over the han-
dlebar. Again make sure the handlebar is
at the end of the arrow.
4. Insert screws and hand tighten only. Be
sure the handlebar is installed correctly;
then, tighten each screw securely with
the hex wrench.
Screw
Mounting
Bracket
Handlebar
Bracket Cover
ASSEMBLY OF SHOULDER STRAP
Proper shoulder strap and handlebar adjust-
ments must be made with the engine com-
pletely stopped before using unit.
1. Insert your right arm and head through the
shoulder strap and allow it to rest on your
left shoulder. Make sure the danger sign
is on your back and the hook is to the right
side of your waist.
NOTE: A one-half twist is built in the shoul-
der strap to allow the strap to rest flat on the
shoulder.
2. Adjust the strap, allowing the hook to be
about 15 cm below the waist.
3. Fasten the strap hook to the clamp located
between the trigger handle and the handle-
bar clamp base and lift the tool to the operat-
ing position.
4. Try on shoulder strap and adjust for fit and
balance before starting the engine or be-
ginning a cutting operation.
NOTE: It may be necessary to relocate the
shoulder strap clamp on the shaft for proper
balancing of unit.
TO RELOCATE SHOULDER STRAP
CLAMP:
1. Loosen and remove both clamp screws.
2. Place the upper shoulder strap clamp
over the shaft.
3. Position the lower shoulder strap clamp
under the shaft and align the upper and
lower clamp screw holes.
Upper Shoulder
Strap Clamp
Screws
Lower Shoulder
Strap Clamp
4. Insert two screws into the screw holes.
5. Secure shoulder strap clamp by tighten-
ing screws with a hex wrench.
76 cm
HARNESS
ADJUSTMENT
FOR BALANCE
10 -- 30 cm
above
ground
15 cm
below
waist

7
76 cm
CONFIGURING YOUR UNIT
You can configure your unit using a cutting head
for grass and light weeds, or a weed blade for
cutting grass, weeds, and brush up to 1 cm in
diameter. To assemble your unit, go to the sec-
tion for the desired configuration and follow the
instructions.
ASSEMBLY INFORMATION --
TRIMMER HEAD
TRIMMER
HEAD
NOTE: Remove the blade and metal shield be-
fore attaching the plastic shield and trimmer
head. To remove blade, align hole in the dust
cup with the hole in the side of the gearbox by
rotating the blade. Insert a small screwdriver
into aligned holes. This will keep the shaft from
turning while loosening the blade nut. Remove
blade nut by turning clockwise. Remove the
screwdriver. Remove both washers and blade.
To remove metal shield, loosen and remove the
four mounting screws. See ATTACHING THE
METAL SHIELD and INSTALLATION OF THE
METAL BLADE for illustrations. Be sure to store
all parts and instructions for future use.
ATTACHING THE PLASTIC SHIELD
ANDTRIMMERHEAD
WARNING: The shield must be prop-
erly installed. The shield provides partial
protection to the operator and others from the
risk of thrown objects, and is equipped with a
line limiter blade which cuts excess line to the
proper length. The line limiter blade (on un-
derside of shield) is sharp and can cut you.
1. Remove nut from shield.
2. Insert bracket into slot on shield.
3. Pivot shield until bolt passes through hole
in bracket.
4. Reinstall nut and tighten securely with
wrench (provided).
NOTE: If your unit has a plastic cover over
the threads on the threaded shaft, removethe
covering to expose the threads. Before instal-
ling the trimmer head, make sure the dust cup
and retaining washer are positioned on the
gearbox as shown below.
Nut
Retaining Washer
Dust Cup
Bracket
Slot
Shield Gearbox
NOTE: Make sure all parts are properly
installed as shown in the illustration before
installing the trimmer head.
5. Align hole in the dust cup with the hole in the
side of the gearbox by rotating the dust cup.
6. Insert a small screwdriver into aligned
holes. This will keep the shaft fromturning
while tightening trimmer head.
Screwdriver
7. While holding the screwdriver in position,
thread trimmer head onto the shaft in the
direction shown on the decal (counter-
clockwise). Tighten until secure.
NOTE: The retaining washer must be posi-
tioned with the raised section facing toward the
gearbox.
ASSEMBLY INFORMATION -- WEED
BLADE
WEED
BLADE

8
NOTE: Remove the trimmer head and plastic
shield before attaching the metal shield and
installing the weed blade. To remove the trimmer
head, align hole in the dust cup with the hole in
the side of the gearbox by rotating the dust cup.
Insert a small screwdriver into aligned holes.
This will keep the shaft from turning while loos-
ening the trimmer head. Remove the trimmer
head by turning clockwise. Remove the screw-
driver. To remove the plastic shield, loosen and
remove nut. Pivot shield to release bracket from
slot. See INSTALLATION OF THE CUTTING
HEAD and ATTACHING THE PLASTIC
SHIELD for illustrations. Be sure to store all
parts and instructions for future use. Never use
the trimmer head with the metal blade installed.
ATTACHING THE METAL SHIELD
WARNING: The metal shield must be
properly installed on the tool anytime the tool is
used with a blade. Failure to install the shield in
the position shown can result in serious injury to
the operator. The length of the shield must be
aligned with the length of the shaft.
1. Place the metal shield under the gearbox,
and align the screw holes.
Shield
Gearbox
2. Insert and thread the 4 mounting screws
through the holes of the gearbox and the
metal shield. Tighten evenly and securely
with the hex wrench provided.
INSTALLATION OF THE METAL
BLADE
WARNING: Wear protective gloves
when handling or performing maintenance on
the blade to avoid injury. The blade is sharp and
can cut you even when it is not moving.
WARNING: Do not use any blades, or
fastening hardware other than the washers and
nuts shown in the following illustrations. These
parts must be provided by McCulloch and
installed as shown below. Failure to use proper
parts can cause the blade to fly off and seriously
hurt you or others.
NOTE: The dust cup and retaining washer are
located on the gearbox shaft and not in the parts
bag. All other fasteners mentioned in the follow-
ing assembly steps are in the parts bag.
1. Remove the retaining washer from the
threaded shaft of the gearbox. Leave the
dustcupontheshaft.
2. Install the blade and the retaining washer
over the threaded shaft.
3. Make sure the raised part of the retaining
washer is facing the gearbox and the raised
area fits into the hole in the center of the
blade.
4. Slide the blade and retaining washer onto
the shaft of the gearbox.
5. Place the cupped washer onto the shaft.
Make sure the cupped side of the washer
is toward the blade.
6. Install the blade nut by threading onto the
shaft counterclockwise.
Shield
Blade
Retaining
Washer
Dust Cup
Cupped
Washer Nut
Threaded Shaft
Gearbox
NOTE: Make sure all parts are in place as il-
lustrated, and the blade is sandwiched between
the dust cup and the retaining washer. There
should be no space between the blade and the
dust cup or the retaining washer.
7. Align hole in dust cup with hole in side of
gearbox by rotating the blade.
8. Insert a small screwdriver into aligned
holes. This will keep the shaft fromturning
while tightening the blade nut.
Screwdriver
9. Tighten blade nut firmly with a wrench while
holding screwdriver in position.
10. Remove the screwdriver.
11. Turn blade by hand. If the blade binds
against the shield, or appears to be uneven,
the blade is not centered, and you must re-
install.
NOTE: To remove blade, insert screwdriver
into aligned holes. Unthread the nut and remove
parts. Be sure to store parts and instructions for
future use.

9
OPERATION
WARNING: Be sure to read the fuel
information in the safety rules before you be-
gin. If you do not understand the safety rules,
do not attempt to fuel your unit. Contact an
authorized service dealer.
FUELING ENGINE
WARNING: Remove fuel cap slowly
when refueling.
This engine is certified to operate on unleaded
gasoline. Before operation, gasoline must be
mixed with a good quality 2-cycle air-cooled en-
gine oil. We recommend McCulloch brand oil
mixed at a ratio of 40:1 (2.5%). A 40:1 ratio is
obtained by mixing 5 liters of unleaded gasoline
with 0,125 liter of oil. DO NOT USE automotive
oil or boat oil. These oils will cause engine dam-
age. When mixing fuel, follow instructions
printed on oil container. Once oil is added to
gasoline, shake container momentarily to as-
sure that the fuel is thoroughly mixed. Always
read and follow the safety rules relating to fuel
before fueling your unit.
IMPORTANT
Experience indicates that alcohol blended fuels
(called gasohol or using ethanol or methanol)
can attract moisture which leads to separation
and formation of acids during storage. Acidic
gas can damage the fuel system of an engine
while in storage. To avoid engine problems,
empty the fuel system before storage for 30
days or longer. Drain the gas tank, start the en-
gine and let it run until the fuel lines and carbure-
tor are empty. Use fresh fuel next season. Nev-
er use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
HOW TO STOP YOUR UNIT
STo stop the engine, move the ON/STOP
switch to the STOP position.
ON/STOP
Switch
HOW TO START YOUR UNIT
WARNING: Avoid any contact with the
muffler. A hot muffler can cause serious burns.
STARTING A COLD ENGINE (or a
warm engine after running out of fuel)
Starting position
NOTE: The throttle lock--out is designed to
prevent unintentional use of the throttle trig-
ger. The lock--out must be pressed with the
palm of your hand as you grip the throttle han-
dle before the trigger can be used. DO NOT
squeeze the throttle trigger until the engine
has started and runs.
1. Set unit on a flat surface.
2. Move ON/STOP switch to the ON position.
3. Slowly press the primer bulb 6 times.
4. Move the start lever to the START posi-
tion.
Throttle
lock--out
Primer Bulb
Start
Lever
Starter
Handle
5. Pull starter rope handle sharply until en-
gine starts and runs.
6. Allow unit to run for 10--15 seconds, then
fully squeeze the throttle trigger to disen-
gage the starting system.
STARTING A WARM ENGINE
1. Move ON/STOP switch to the ON position.
2. Squeeze and hold the throttle trigger.
Keep throttle trigger fully squeezed until
engine runs smoothly.
3. Pull starter rope sharply while squeezing
throttle trigger until engine runs.
NOTE: Normally, the warm starting procedure
can be used within 5 -- 10 minutes after the unit
is turned STOP. If the unit sits for more than 10
minutes without being run, it will be necessary to
start the unit by following the steps under
STARTINGACOLDENGINEorfollowingthe
starting instruction steps shown on the unit.

10
STARTING A FLOODED ENGINE
Flooded engines can be started by placing
the ON/STOP switch in the ON position.
Move the start lever to the RUN position and
fully squeeze throttle trigger. Pull the starter
handle repeatedly while squeezing throttle
trigger until engine starts and runs. This could
require pulling the starter handle many times,
depending on how badly the unit is flooded.
If the unit still doesn’t start, refer to TROU-
BLESHOOTING TABLE.
OPERATING THE COUPLER
This model is equipped with a coupler which
enables optional attachments to be installed.
WARNING: Always stop unit and dis-
connect spark plug before removing or instal-
ling attachments.
REMOVING TRIMMER ATTACH-
MENT (OR OTHER OPTIONAL AT-
TACHMENTS)
CAUTION: When removing or installing at-
tachments, place the unit on a flat surface for
stability.
1. Loosen the coupler by turning the knob
counterclockwise.
Coupler
Knob
LOOSEN
TIGHTEN
Upper
Shaft
Lower
Attachment
2. Press and hold the locking/release button.
L
ocking
/
Release
Button
Coupler Upper Shaft
Lower Attachment
3. While securely holding the engine and up-
per shaft, pull the attachment straight out
of the coupler.
INSTALLING OPTIONAL ATTACH-
MENTS
1. Remove the shaft cap from the attach-
ment (if present).
2. Position locking/release button of attach-
ment into guide recess of coupler.
3. Push the attachment into the coupler until
the locking/release button snaps into the
primary hole.
4. Before using the unit, tighten the knob se-
curely by turning clockwise.
Coupler Primary Hole
Upper
Shaft
Locking/
Release
B
u
t
t
o
n
Attachment
Guide Recess
WARNING: Make sure the locking/
release button is locked in the primary hole
and the knob is securely tightened before op-
erating the unit. All attachments are designed
to be used in the primary hole unless otherwise
stated in the applicable attachment instruction
manual. Using the wrong hole could lead to seri-
ous injury or damage to the unit.
Locking/Release
Button in Primary Hole
Secondary Hole
OPERATING POSITION
Boots
Heavy,
Long Pants
Eye Protection
ALWAYS WEAR:
Cut from your left to your right.
Hearing
Protection
When operating unit, clip shoulder strap onto
clamp, stand as shown and check for the fol-
lowing:
SWear eye protection and heavy clothing.
SExtend your left arm and hold handlebar
grip with your left hand.
SHold throttle grip with your right hand with
finger on throttle trigger.
SKeep unit below waist level.
SKeep shoulder strap pad centered on your
left shoulder and danger sign centered on
your back.
SMaintain full weight of tool on your left
shoulder.
SWithout bending over, keep the blade or
trimmer head near and parallel to the ground
and not crowded into material being cut.

11
OPERATING INSTRUCTIONS FOR
USE WITH TRIMMER HEAD
WARNING: Always wear eye protec-
tion. Never lean over the trimmer head. Rocks
or debris can ricochet or be thrown into eyes
and face and cause blindness or other serious
injury.
Before trimming, bring engine to a speed suffi-
cient to cut material to be trimmed.
Do not run the engine at a higher speed than
necessary. The cutting line will cut efficiently
when the engine is run at less than full throttle.
At lower speeds, there is less engine noise and
vibration. The cutting line will last longer and will
be less likely to “weld” onto the spool.
Always release the throttle trigger and allow
the engine to return to idle speed when not
cutting.
To stop engine:
SRelease the throttle trigger.
SMove the ON/STOP switch to the STOP
position.
CUTTING METHODS
WARNING: Use minimum speed and
do not crowd the line when cutting around
hard objects (rock, gravel, fence posts, etc.),
which can damage the trimmer head, become
entangled in the line, or be thrown causing a
serious hazard.
SThe tip of the line does the cutting. You will
achieve the best performance and minimum
line wear by not crowding the line into the
cutting area. The right and wrong ways are
shown below.
Tip of the line
does the cutting.
Right Wrong
Line crowded into
work area.
SThe line will easily remove grass and weeds
from around walls, fences, trees and flower
beds, but it also can cut the tender bark of
trees or shrubs and scar fences.
SFor trimming or scalping, use less than full
throttle to increase line life and decrease head
wear, especially:
SDuring light duty cutting.
SNear objects around which the line can wrap
such as small posts, trees or fence wire.
SFor mowing or sweeping, use full throttle for a
good clean job.
TRIMMING -- Hold the bottom of the trimmer
head about 8 cm above the ground and at an
angle. Allow only the tip of the line to make con-
tact. Do not force trimmer line into work area.
Trimming
8 cm above
ground
SCALPING -- The scalping technique removes
unwanted vegetation down to the ground. Hold
the bottom of the trimmer head about 3 in. (8
cm) above the ground and at an angle. Allow the
tip of the line to strike the ground around trees,
posts, monuments, etc. This technique in-
creases line wear.
Scalping
MOWING -- Your trimmer is ideal for mowing
in places conventional lawn mowers cannot
reach. In the mowing position, keep the line
parallel to the ground. Avoid pressing the
head into the ground as this can scalp the
ground and damage the tool.
Mowing
SWEEPING -- The fanning action of the rotat-
ing line can be used to blow away loose debris
from an area. Keep the line parallel to and
above the area surface and swing the tool
from side to side.
Sweeping

12
OPERATING INSTRUCTIONS FOR
USE WITH WEED BLADE
SBlade Thrust is a reaction that only occurs
when using a bladed unit. This reaction can
cause serious injury such as amputation.
Carefully study this section. It is important that
you understand what causes blade thrust,
how you can reduce the chance of its
occurring, and how you can remain in control
of unit if blade thrust occurs.
SWHAT CAUSES BLADE THRUST -- Blade
Thrust can occur when the spinning blade
contacts an object that it does not cut. This
contact causes the blade to stop for an instant
and then suddenly move or “thrust” away
from the object that was hit. The “thrusting”
reaction can be violent enough to cause the
operator to be propelled in any direction and
lose control of the unit. The uncontrolled unit
can cause serious injury if the blade contacts
the operator or others.
SWHEN BLADE THRUST OCCURS --
Blade Thrust can occur without warning if
the blade snags, stalls, or binds. This is
more likely to occur in areas where it is
difficult to see the material being cut. By
using the unit properly, the occurrence of
blade thrust will be reduced and the
operator will be less likely to lose control.
SCut only grass, weeds, and woody brush up
to 1 cm in diameter with the weed blade. Do
not let the blade contact material it cannot cut
such as stumps, rocks, fences, metal, etc., or
clusters of hard, woody brush having a
diameter greater than 1 cm.
SKeep the blade sharp. A dull blade is more
likely to snag and thrust.
SCut only at full throttle. The blade will have
maximum cutting power and is less likely to
bind or stall.
S“Feed” the blade deliberately and not too
rapidly. The blade can thrust away if it is fed
too rapidly.
SCut only from your left to your right. Cutting on
right side of the shield will throw debris away
from the operator.
SUse the shoulder strap and keep a firm grip
on the unit with both hands. A properly
adjusted shoulder strap will support the
weight of the unit, freeing your arms and
hands to control and guide the cutting motion.
SKeep feet comfortably spread apart and
braced for a possible sudden, rapid thrust of
unit. Do not overreach. Keep firm footing and
balance.
SKeep blade below waist level; it will be
easier to maintain control of unit.
SDo not raise the engine above your waist as
the blade can come dangerously close to
your body.
SDo not swing unit with such force that you
are in danger of losing your balance.
Bring the engine to cutting speed before enter-
ing the material to be cut. If the blade does not
turn when you squeeze the throttle trigger, make
sure shaft is fully inserted into the engine.
Always release the throttle trigger and allow
engine to return to idle speed when not cut-
ting. The blade should not turn while the en-
gine is running at idle. If the blade turns at idle,
do not use your unit. Refer to the CARBURE-
TOR ADJUSTMENT section or contact your
authorized service dealer.
SMaintain good firm footing while using the
unit. Do this by planting feet firmly in a
comfortable apart position.
SCut while swinging the upper part of your
body from left to right.
SAsyoumoveforwardtothenextareatocut,
be sure to maintain your balance and footing.
Cut using the 2
o’clock to 4 o’clock
position of the
blade
2 o’clock
4 o’clock
RECOMMENDED CUTTING POSITION
WARNING: The operator or others
must not try to clear away cut material with the
engine running or the blade turning to avoid
serious injury. Stop engine and blade before
removing materials wrapped around blade or
shaft.
ADDITIONAL SAFETY RULES
FOR OPTIONAL ATTACHMENTS
WARNING: For each optional attach-
ment used, read entire instruction manual be-
fore use and follow all warnings and instruc-
tions in manual and on attachment.
WARNING: Ensure handlebar is
installed on upper shaft (engine end of unit) at
all times.
Handlebar

13
EDGER SAFETY
WARNING: Inspect the area to be
edged before each use. Remove objects
(rocks, broken glass, nails, wire, etc.) which
can be thrown by the blade or can wrap
around the shaft.
SBlade rotates momentarily after the trigger is
released. The blade can seriously cut you or
others. Allow blade to stop before removing it
from the cut.
SThrow away blades that are bent, warped,
cracked, broken or damaged in any other
way. Replace parts that are cracked, chipped,
or damaged before using the unit.
SDo not attempt to remove cut material nor
hold material to be cut when the engine is
running or when cutting blade is moving.
SAlways keep the wheel and depth adjusting
skid in contact with the ground.
SAlways push the unit slowly over the ground.
Stay alert for uneven sidewalks, holes in the
terrain, large roots, etc.
SAlways use the handlebar when using edger
attachment.
BLOWER/VACUUM SAFETY
WARNING: Inspect area before start-
ing unit. Remove all debris and hard objects
such as rocks, glass, wire, etc. that can rico-
chet, be thrown, or otherwise cause injury or
damage during operation.
SDo not set unit on any surface except a clean,
hard area while engine is running. Debris
such as gravel, sand, dust, grass, etc., could
be picked up by the air intake and thrown out
through discharge opening, damaging unit,
property, or causing serious injury to
bystanders or operator.
SNever place objects inside the blower tubes,
vacuum tubes or blower outlet. Always direct
the blowing debris away from people,
animals, glass, and solid objects such as
trees, automobiles, walls, etc. The force of air
can cause rocks, dirt, or sticks to be thrown or
to ricochet which can hurt people or animals,
break glass, or cause other damage.
SNever run unit without the proper equipment
attached.
SCheck air intake opening frequently always
with engine stopped and spark plug
disconnected. Keep vents and discharge
tubes free of debris which can accumulate
and restrict proper air flow.
SNever place any object in air intake opening
as this could restrict proper air flow and cause
damage to the unit.
SNever use for spreading chemicals, fertilizers,
or other substances which may contain toxic
materials.
STo avoid spreading fire, do not use near leaf or
brush fires, fireplaces, barbecue pits,
ashtrays, etc.
CULTIVATOR SAFETY
WARNING: Rotating tines can cause
serious injury. Keep away from rotating tines.
Stop the engine and disconnect the spark plug
before unclogging tines or making repairs.
WARNING: Inspect the area to be
cultivated before starting the unit. Remove all
debris and hard and sharp objects such as
rocks, vines, branches, rope, string, etc.
SAvoid heavy contact with solid objects that
might stop the tines. If heavy contact occurs,
stop the engine and inspect the unit for
damage.
SNever operate the cultivator without the tine
cover in place and properly secured.
SKeep the tines and guard clear of debris.
SAfter striking a foreign object, stop the engine,
disconnect the spark plug and inspect the
cultivator for damage. Repair before
restarting.
SDisconnect attachment from the drive engine
before cleaning the tines with a hose and
water to remove any build--up. Oil the tines to
prevent rust.
SAlways wear gloves when servicing or
cleaning the tines. The tines become very
sharp from use.
SDo not run unit at high speed unless
cultivating.
HEDGE TRIMMER SAFETY
DANGER: RISK OF CUT; KEEP
HANDS AWAY FROM BLADE -- Blade
moves momentarily after the trigger is re-
leased. Do not attempt to clear away cut ma-
terial when the blade is in motion. Make sure
the switch is in the STOP position, the spark
plug wire is disconnected, and the blade has
stopped moving before removing jammed
material from the cutting blade. Do not grab or
hold the unit by the cutting blade.
A
l
l
o
w
b
l
ades
t
os
t
op
before removing
them from the cut.
B
l
ades
m
o
v
e
momentarily
after the
trigger is
released.

14
WARNING: Inspect the area before
starting the unit. Remove all debris and hard
objects such as rocks, glass, wire, etc. that
can ricochet, be thrown, or otherwise cause
injury or damage during operation.
SDo not use a cutting blade that is bent,
warped, cracked, broken or damaged in any
other way. Have worn or damaged parts
replaced by your authorized service dealer.
SAlways keep unit in front of your body. Keep
all parts of your body away from the cutting
blade.
SKeep the cutting blade and air vents clear of
debris.
POLE PRUNER SAFETY
WARNING: The reciprocating blade/
rotating chain can cause severe injury. In-
spect the unit before use. Do not operate unit
with a bent, cracked or dull blade or dull chain.
Keep away from the blade/chain.
WARNING: The reciprocating blade/
rotating chain is sharp. Do not touch. To pre-
vent serious injury, always stop engine and
ensure blade/chain has stopped moving, dis-
connect spark plug, and wear gloves when
changing or handling the blade or chain.
WARNING: A coasting blade/rotating
chain can cause injury while it continues to
move after the engine is stopped. Maintain
proper control of the unit until the blade/chain
has completely stopped moving. Keep
hands, face and feet at a distance from all
moving parts. Do not attempt to touch or stop
the blade or chain when it is moving.
WARNING: Falling objects can
cause severe head injury. Wear head protec-
tion when operating this unit with a pole prun-
er attachment.
WARNING: To prevent serious injury,
do not use more than one boom extension
with a pole pruner attachment.
WARNING: Keep the pruner away
from power lines or electrical wires.
SOnly use for pruning limbs or branches up to
10 cm in diameter.
SDo not operate the unit faster than the speed
needed to prune. Do not run the unit at high
speed when not pruning.
SAlways stop the unit when work is delayed or
when walking from one cutting location to
another.
SIf you strike or become entangled with a
foreign object, stop the engine immediately
and check for damage. Have any damage
repaired by an authorized service dealer
before attempting further operations. Discard
blades that are bent, warped, cracked or
broken.
SStop the unit immediately if you feel excessive
vibration. Vibration is a sign of trouble. Inspect
thoroughly for loose nuts, bolts or damage
before continuing. Contact an authorized
service dealer for repair or replacement of
affected parts as necessary.
SNOW THROWER SAFETY
WARNING: Keep hands and feet
away from the rotor when starting or running
the engine. Never attempt to clear the rotor
with the engine/motor running. Stop engine
and disconnect spark plug before unclogging
snow or debris from discharge chute or when
adjusting vanes.
WARNING: Never lean over dis-
charge chute. Rocks or debris could be
thrown into the eyes and face and cause seri-
ous injury or blindness.
WARNING: Inspect the area where
the unit is to be used. Remove objects that
could be thrown or damage the unit. Some
objects may be hidden by fallen snow -- be
alert for the possibility.
SDirect material discharge away from glass
enclosures, automobiles, etc.
SDo not run engine at high speed while not
removing snow.
SBe attentive when using the snowthrower,
and stay alert for holes in the terrain and other
hidden hazards.
SMake sure the rotor will spin freely before
attaching the snowthrower to the powerhead.

15
SIf the rotor will not rotate freely due to frozen
ice, thaw the unit before thoroughly before
attempting to operate under power.
SKeep the rotor clear of debris.
SDo not throw snow near other people. The
snow thrower could propel small objects at
high speed causing injury.
SAfter striking a foreign object, stop the engine,
disconnect spark plug and inspect the
snowthrower for damage and repair if
necessary before restarting unit.
SNever operate the snowthrower near glass
enclosures, automobiles and trucks.
SNever attempt to use the snowthrower on a
roof.
SNever operate the snowthrower near window
wells,dropoffs,etc.
SNever discharge snow onto public roads or
near moving traffic.
SClear snow from slopes by going up and
down; never across. Use caution when
changing directions. Never clear snow from
steep slopes.
SLet snowthrower run for a few minutes after
clearing snow so moving parts do not freeze.
SLook behind and use care when backing up.
Exercise caution to avoid slipping or falling,
especially when operating in reverse.
SKnow how to stop quickly.
MAINTENANCE
WARNING: Disconnect the spark
plug before performing maintenance except
for carburetor adjustments.
CHECK FOR LOOSE
FASTENERS AND PARTS
SSpark Plug Boot
SAir Filter
SHousing Screws
SHandlebar Screws
SDebris Shield
CHECK FOR DAMAGED OR
WORN PARTS
Contact an authorized service dealer for re-
placement of damaged or worn parts.
SON/STOP Switch -- Ensure ON/STOP switch
functions properly by moving the switch to the
STOP position. Make sure engine stops; then
restart engine and continue.
SFuel Tank -- Discontinue use of unit if fuel
tank shows signs of damage or leaks.
SDebris Shield -- Discontinue use of unit if
debris shield is damaged.
INSPECT AND CLEAN UNIT AND
LABELS
SAfter each use, inspect complete unit for
loose or damaged parts. Clean the unit and
labels using a damp cloth with a mild deter-
gent.
SWipe off unit with a clean dry cloth.
CLEAN AIR FILTER
A dirty air filter decreases engine perform-
ance and increases fuel consumption and
harmful emissions. Always clean after every
5 hours of operation.
1. Clean the cover and the area around it to
keep dirt from falling into the carburetor
chamber when the cover is removed.
2. Remove parts as illustrated.
NOTE: Do not clean filter in gasoline or other
flammable solvent to avoid creating a fire haz-
ard or producing harmful evaporative emis-
sions.
3. Wash the filter in soap and water.
4. Allow filter to dry.
5. Replace parts.
Button
Air Filter Cover
Air Filter
REPLACE SPARK PLUG
Replace the spark plug each year to ensure
the engine starts easier and runs better. Set
spark plug gap at 0,6 mm. Ignition timing is
fixed and nonadjustable.
1. Twist, then pull off spark plug boot.
2. Remove spark plug from cylinder and dis-
card.
3. Replace with Champion RCJ-6Y spark
plug and tighten securely with a 19 mm
socket wrench.
4. Reinstall the spark plug boot.
SERVICE AND ADJUSTMENTS
REPLACING THE LINE
For unit to operate properly, the cutting line
should be replaced when line becomes worn to
less than 8 cm in length from the edge of the line
exit tunnels on each side of the cutting head.
WARNING: Only replace cutting line
with ON/STOP switch in the STOP position.
1. Remove and discard worn line before
installing new line.
2. Use only 3 mm diameter McCulloch brand
cut length line.
3. Insert one end of the line through the posi-
tioning tunnel.

16
4. Continue to feed line through tunnel until
line is centered (leaving equal amounts
on each side). See illustration below.
Positioning
tunnel
5. Insert ends of line one at a time through
the line exit tunnels.
6. Pull the line and make sure the line is ex-
tended fully through the tunnels.
Line exit
tunnel
Line exit
tunnel
7. Correctly installed line will be the same
length on both ends.
BLADE REPLACEMENT
Refer to the ASSEMBLY section for blade re-
placement instructions and illustrations.
CARBURETOR ADJUSTMENT
WARNING: Keep others away when
making idle speed adjustments. The trimmer
head will be spinning during most of this pro-
cedure. Wear your protective equipment and
observe all safety precautions. After making
adjustments, the trimmer head must not
move/spin at idle speed.
The carburetor has been carefully set at the
factory. Adjustments may benecessary if you
notice any of the following conditions:
SEngine will not idle when the throttle is re-
leased.
SThe trimmer head moves/spins at idle speed.
Make adjustments with the unit supported so
the cutting attachment is off the ground and
will not make contact with any object. Hold
the unit by hand while running and making ad-
justments. Keep all parts of your body away
from the cutting attachment and muffler.
Idle Speed Adjustment
Allow engine to idle. Adjust speed until engine
runs without trimmer head moving or spinning
(idle speed too fast) or engine stalling (idle
speed too slow).
STurn idle speed screw clockwise to in-
crease engine speed if engine stalls or dies.
STurn idle speed screw counterclockwise to
decrease engine speed if trimmer head
moves or spins at idle speed.
WARNING: Recheck the idle speed
after each adjustment. The trimmer head
must not move or spin at idle speed to avoid
serious injury to the operator or others.
Idle Speed Screw
Air Filter Cover
If you require further assistance or are unsure
about performing this procedure, contact an
authorized service dealer.
STORAGE
WARNING: Perform the following
steps after each use:
SAllow engine to cool before storing or trans-
porting.
SStore unit and fuel in a well ventilated area
where fuel vapors cannot reach sparks or
open flames from water heaters, electric
motors or switches, furnaces, etc.
SEmpty fuel tank before storing or transport-
ing the unit.
SStore unit and fuel well out of the reach of
children.
SStore unit with all guards in place. Position
unit so that any sharp object cannot acci-
dentally cause injury.
SEASONAL STORAGE
Prepare unit for storage at end of season or if
it will not be used for 30 days or more.
If your unit is to be stored for a period of time:
SClean the entire unit before lengthy storage.
SStore in a clean dry area.
SLightly oil external metal surfaces.
ENGINE
SRemove spark plug and pour 1 teaspoon of
40:1, 2-cycle engine oil (air cooled) through
the spark plug opening. Slowly pull the
starter rope 8 to 10 times to distribute oil.
SReplace spark plug with new one of recom-
mended type and heat range.
SClean air filter.

17
SCheck entire unit for loose screws, nuts,
and bolts. Replace any damaged, broken,
or worn parts.
SAt the beginning of the next season, use
only fresh fuel having the proper gasoline to
oil ratio.
OTHER
SDo not store gasoline from one season to
another.
SReplace your gasoline can if it starts to rust.
TROUBLE CAUSE REMEDY
Engine will not
start. 1. ON/STOP switch in STOP
position.
2. Engine flooded.
3. Fuel tank empty.
4. Spark plug not firing.
5. Fuel not reaching
carburetor.
6. Carburetor requires
adjustment.
1.MoveON/STOPswitchtoON
position.
2. See “Starting a Flooded Engine” in
Operation Section.
3. Fill tank with correct fuel mixture.
4. Install new spark plug.
5. Check for dirty fuel filter; replace.
Check for kinked or split fuel line;
repair or replace.
6. Contact an authorized service dealer.
Engine will
not idle
properly.
1. Carburetor requires
adjustment.
2. Crankshaft seals worn.
3. Compression low.
1. See “Carburetor Adjustment” in
Service and Adjustments Section.
2. Contact an authorized service dealer.
3. Contact an authorized service dealer.
1. Air filter dirty.
2. Spark plug fouled.
3. Carburetor requires
adjustment.
4. Carbon build-up on
muffler outlet screen.
5. Compression low.
Engine will not
accelerate,
lacks power,
or dies under
a load.
1. Clean or replace air filter.
2. Clean or replace plug
and regap.
3. Contact an authorized service dealer.
4. Contact an authorized service dealer.
5. Contact an authorized service dealer.
Engine
smokes
excessively.
1. Choke partially on.
2. Fuel mixture incorrect.
3. Air filter dirty.
4. Carburetor requires
adjustment.
1. Adjust choke.
2. Empty fuel tank and refill with
correct fuel mixture.
3. Clean or replace air filter.
4. Contact an authorized service dealer.
Engine runs
hot. 1. Fuel mixture incorrect.
2. Spark plug incorrect.
3. Carburetor requires
adjustment.
4. Carbon build-up on
muffler outlet screen.
1. Empty fuel tank and refill with
correct fuel mixture.
2. Replace with correct spark plug.
3. Contact an authorized service dealer.
4. Contact an authorized service dealer.
WARNING: Always stop unit and disconnect spark plug before performing all of the
recommended remedies below except remedies that require operation of the unit.
TROUBLESHOOTING TABLE

18
DECLARATION OF CONFORMITY
EC Declaration of Conformity (Only applies to Europe)
We, Husqvarna Outdoor Products Italia, S.p.A., Valmadrera, Italy. Tel: +39--0341--203211,
declare that the brushcutter model McCulloch 2500CXL from serial numbers
2006--258N00001 and onwards, comply with the requirements of the COUNCIL’S
DIRECTIVES:
of 22 June 1998 “relating to machinery” 98/37/EC, annex IIA;
of 3 May 1989 “relating to electromagnetic compatibility” 89/336/EEC, and applicable
supplements; and
of 8 May 2000 “relating to the noise emissions in the environment” in accordance with Annex
Vof2000/14/EC. The measured sound power is 108 dB, the guaranteed sound power is 114
dB. The cutting width is 431 mm.
The following standards have been applied: EN12100--1:2003, EN 12100--2:2003, EN ISO
11806:1997 and CISPR 12:1997.
SMP, The Swedish Machinery Testing Institute, Fyrisborgsgatan 3 S--754 50 Uppsala,
Sweden, has carried out voluntary type approval. The certificate(s) are numbered:
SEC/06/1116.
15--09--06
Michael S. Bounds, Director
Product Safety and Standards
Handheld Consumer Products

19
TECHNICAL DATA SHEET
MODEL: 2500CXL Blade Trimmer
ENGINE
Displacement, cm325 25
Maximum engine power, measured in
accordance with ISO 8893, kW 0,7 0,7
ENGINE ROTATIONAL SPEEDS
At maximum engine power, rpm 8000 8000
Maximum rotational frequency of the spindle 10000 10000
Engine speed at recommended maximum
spindle rotational frequency 7400 7400
Recommended speed idling, rpm 3000 3000
FUEL AND LUBRICATION SYSTEM
Fuel tank volume capacity, cm3340 340
Fuel consumption at maximum engine power,
measured in accordance with ISO 8893, g/h 407 407
Specified fuel consumption at max. engine power,
measured in accordance with ISO 8893, g/kWh 768 768
WEIGHT
Without cutting attachment or shield, empty tank, kg 3,7 3,7
CUTTING ATTACHMENT
Weed blade, part number #530055892 Opt.
Cutting head assembly, part number Opt. #537419202
NOISE LEVELS (Octave Band Analysis 100--10000hz 1/3 Octave)
SOUND PRESSURE LEVELS measured in accordance with ISO 7917
Idling, dB(A) 83,6 83,6
Racing, dB(A) 96,4 96,4
SOUND POWER LEVELS in accordance with ISO 7916
Idling, dB(A) 93,0 93,0
Racing, dB(A) 108,0 108,0
VIBRATION LEVELS measured in accordance with ISO 7916
FRONT HANDLE
Idling, m/s27,4 8,5
Racing, m/s28,7 7,5
REAR HANDLE
Idling, m/s24,4 4,4
Racing, m/s217,3 12,0
YEAR OF CONSTRUCTION: 2007
ADDRESS: Husqvarna Outdoor Products Italia S.p.A.
ViaComo72
Valmadrera, Lecco
ITALY I--23868
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