MCi iControl User manual

Motion Control Engineering, Inc.
11380 White Rock Road
Rancho Cordova, CA 95742
voice 916 463 9200
fax [phone]
www.mceinc.com
User Guide,
iControl for AC Elevators
August 2008 Release
Manual # 42-02-2222, Rev B6 July 2010

Copyright
© 2005, Motion Control Engineering. All Rights Reserved.
This document may not be reproduced, electronically or mechanically, in whole or in part, without
written permission from Motion Control Engineering.
Trademarks
All trademarks or registered product names appearing in this document are the exclusive property
of the respective owners.
Warning and Disclaimer
Although every effort has been made to make this document as complete and accurate as possible,
Motion Control Engineering and the document authors, publishers, distributors, and
representatives have neither liability nor responsibility for any loss or damage arising from
information contained in this document or from informational errors or omissions. Information
contained in this document shall not be deemed to constitute a commitment to provide service,
equipment, or software by Motion Control Engineering or the document authors, publishers,
distributors, or representatives.
Limited Warranty
Motion Control Engineering (manufacturer) warrants its products for a period of 15 months from
the date of shipment from its factory to be free from defects in workmanship and materials. Any
defect appearing more than 15 months from the date of shipment from the factory shall be
deemed to be due to ordinary wear and tear. Manufacturer, however, assumes no risk or liability for
results of the use of the products purchased from it, including, but without limiting the generality
of the forgoing: (1) The use in combination with any electrical or electronic components, circuits,
systems, assemblies or any other material or equipment (2) Unsuitability of this product for use in
any circuit, assembly or environment. Purchasers’ rights under this warranty shall consist solely of
requiring the manufacturer to repair, or in manufacturer's sole discretion, replace free of charge,
F.O.B. factory, any defective items received at said factory within the said 15 months and
determined by manufacturer to be defective. The giving of or failure to give any advice or
recommendation by manufacturer shall not constitute any warranty by or impose any liability upon
the manufacturer. This warranty constitutes the sole and exclusive remedy of the purchaser and
the exclusive liability of the manufacturer, AND IN LIEU OF ANY AND ALL OTHER WARRANTIES,
EXPRESSED, IMPLIED, OR STATUTORY AS TO MERCHANTABILITY, FITNESS, FOR PURPOSE SOLD,
DESCRIPTION, QUALITY PRODUCTIVENESS OR ANY OTHER MATTER. In no event will the
manufacturer be liable for special or consequential damages or for delay in performance of this
warranty.
Products that are not manufactured by MCE (such as drives, CRTs, modems, printers, etc.) are not
covered under the above warranty terms. MCE, however, extends the same warranty terms that
the original manufacturer of such equipment provide with their product (refer to the warranty
terms for such products in their respective manual).

End User License Agreement
This End User License Agreement (“Agreement”) grants you the right to use the software con-
tained in this product (the “Software”) subject to the following restrictions: You may not: (i) copy
the Software, except for archive purposes consistent with your standard archive procedures; (ii)
transfer the Software to a third party apart from the entire product; (iii) modify, decompile, disas-
semble, reverse engineer or otherwise attempt to derive the source code of the Software; (iv)
export the Software or underlying technology in contravention of applicable U.S. and foreign
export laws and regulations; and (v) use the Software other than in connection with operation of
the product.
“LICENSOR'S SUPPLIERS DO NOT MAKE OR PASS ON TO END USER OR ANY OTHER THIRD PARTY,
ANY EXPRESS, IMPLIED OR STATUTORY WARRANTY OR REPRESENTATION ON BEHALF OF SUCH
SUPPLIERS, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF NON-INFRINGE-
MENT, TITLE, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.”

Important Precautions and Useful Information
This preface contains information that will help you understand and safely maintain MCE
equipment. We strongly recommend you review this preface and read this manual before
installing, adjusting, or maintaining Motion Control Engineering equipment. This preface dis-
cusses:
• Safety and Other Symbol Meanings
• Safety Precautions
• Environmental Considerations
Safety and Other Symbol Meanings
Danger
This manual symbol is used to alert you to procedures, instructions, or situations which, if not done
properly, might result in personal injury or substantial equipment damage.
Caution
This manual symbol is used to alert you to procedures, instructions, or situations which, if not done
properly, might result in equipment damage.
Note
This manual symbol is used to alert you to instructions or other immediately helpful information.
Safety Precautions
Danger
This equipment is designed to comply with ASME A17.1, National Electrical Code, CE, and CAN/
CSA-B44.1/ASME-A17.5 and must be installed by a qualified contractor. It is the responsibility of the
contractor to make sure that the final installation complies with all local codes and is installed in a
safe manner.
This equipment is suitable for use on a circuit capable of delivering not more than 10,000 rms sym-
metrical amperes, 600 volts maximum. The three-phase AC power supply to the Drive Isolation
Transformer used with this equipment must originate from a fused disconnect switch or circuit
breaker sized in conformance to all applicable national, state, and local electrical codes in order to
provide the necessary motor branch circuit protection for the Drive Unit and motor. Incorrect motor
branch circuit protection will void the warranty and may create a hazardous condition.
Proper grounding is vitally important to safe and successful operation. Bring your ground wire to the
system subplate. You must choose the proper conductor size and minimize the resistance to ground
by using the shortest possible routing. See National Electrical Code Article 250-95 or the applicable
local electrical code.
Before applying power to the controller, physically check all the power resistors and other compo-

nents located in the resistor cabinet and inside the controller. Components loosened during ship-
ment may cause damage.
For proper operation of the AC Drive Unit in your controller, you must make sure that: 1) A direct
solid ground is provided in the machine room to properly ground the controller and motor. Indirect
grounds such as the building structure or a water pipe may not provide proper grounding and could
act as an antenna to radiate RFI noise, thus disturbing sensitive equipment in the building. Improper
grounding may also render any RFI filter ineffective. 2) The incoming power to the controller and the
outgoing power wires to the motor are in their respective, separate, grounded conduits.
This equipment may contain voltages as high as 1000 volts. Use extreme caution. Do not touch any
components, resistors, circuit boards, power devices, or electrical connections without ensuring that
high voltage is not present.
Environmental Considerations
• Keep the machine room clean.
•Controllersaregenerally in NEMA 1 enclosures.
• Do not install the controller in a dusty area.
• Do not install the controller in a carpeted area.
• Keep room temperature between 32 and 104 degrees F (0 to 40 degrees C).
• Prevent condensation on the equipment.
• Do not install the controller in a hazardous location or where excessive amounts of
vapors or chemical fumes may be present.
• Make certain that power line fluctuations are within plus or minus 10% of proper value.
Air Conditioned Equipment Cabinets
If your control or group enclosure is equipped with an air conditioning unit, it is very important
to observe the following precautions. (Failure to do so can result in moisture damage to electri-
cal components.)
• Maintain the integrity of the cabinet by using sealed knockouts and sealing any holes
made during installation.
• Do not run the air conditioning while the cabinet doors are open.
• If you turn the air conditioner off while it is running, wait at least five minutes before
restarting it. Otherwise, the compressor may be damaged.
• Observe the recommended thermostat setting (75 degrees) and follow recommended
maintenance schedules.
• Make certain that the air conditioning drain tube remains clear to avoid water accumula-
tion in the unit.

i
Contents
Section Intro. Introduction
iControl - August 2008 Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-1
In This User Guide: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-2
What’s New . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-3
Using iView On-line Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-6
Using the Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-7
Installation Checklist (page 1 of 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-7
Installation Checklist (page 2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-8
Installation Checklist (page 3 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-8
Section 1. iControl Description
About iControl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
iControl Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
iControl Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
iControl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Easy Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
iBox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
LCD Display and Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
iBox Inputs and Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
AC Flux Vector Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
iView Programming and Diagnostic Software . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Controller Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Parameter Entry Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13
Active Displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
System Interconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
iLand Landing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
iLink Car Top Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
iCue Intelligent Dispatching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Local/Dispatcher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
iMonitor Central Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

ii Manual # 42-02-2222 B6, July 2010
iReport Logging and Report Generating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-22
System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
Optional Load Weighing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-23
Section 2. Construction Mode
In This Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Overview of Construction Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Machine Room Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Equipment Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Ethernet and Internet Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Recommended Tools and Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
About MCE Job Prints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Controller Cabinet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
Overview of Typical Connection Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
Peripheral Inputs and Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Equipment Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
Check for Shorts to Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16
AC Voltage Verification and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Verifying Main Line Power and Wiring the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Initial Controller Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
AC Hoist Motor, Brake, and Velocity Encoder . . . . . . . . . . . . . . . . . . . . . . . . . .2-21
Checking the Hoist Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Wiring the Hoist Motor to the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Verifying Brake Current Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Wiring the Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Velocity Encoder Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Encoder Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Encoder Isolation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Encoder Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Basic Safety String and Associated Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-27
Cartop Safety Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Hoistway Safety Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Temporary CTS Relay Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Access Locks and Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Rope Gripper Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Temporary Rope Gripper Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Temporary Cartop Inspection Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29

iii
Setting Initial Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Connecting the iView PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Direct Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
Verifying Initial Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43
Learning the Safety Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
AC Drive Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47
Drive Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47
Drive Offsets Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48
Automated Drive Setup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48
Manual Drive Setup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49
Brake Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
Rollback Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51
Verify Brake Picking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-53
Running on Machine Room Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-54
Auto-tuning for Induction Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54
Verifying Car Direction and Motor Control (TORQMAX) . . . . . . . . . . . . . . . . . . . . . . . . 2-55
Verify Pattern Command and Drive Speed Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56
Calibrating Actual Car Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-57
Following Error Margin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58
Tach Error Tripping Threshold Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59
Electronic Motor Overload Protection Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60
Additional Adjustments and Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-61
Section 3. Inspection Mode
In This Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
iLand Landing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Position Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Landing Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Cartop Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Pedestal Fabrication and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Installing the Floor Leveling Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Floor Leveling Magnet Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Cabling Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
iLand Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
iView Parameter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

iv Manual # 42-02-2222 B6, July 2010
Installing iLink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Installing the iLink Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
iLink Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Front and Rear Door and Leveling Signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Leveling Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Cartop Inspection Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Cartop Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Landing System Pulse Streams to iControl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
iLink to iControl Serial Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
iLink Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Car Operating Panel Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
iLink Cartop Wiring Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Installing the Hoistway Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
Installing the Load Weigher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
Installing Brake Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Installing the Earthquake Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
Temporary Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Earthquake Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Installing the Serial Hall Call System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
Installing the Serial COP System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
Verifying Cartop Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Verifying Door Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Verifying the Safety Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Exit Construction Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Running on Machine Room Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Verifying Quadrature Pulse Sequence and Encoder Resolution . . . . . . . . . . . . . . . . . . . 3-27
Position Encoder Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Quadrature Pulse Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Prepare for Final Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Door Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Counterweight Learn Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Counterweight Balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Run Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Empty Car Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Section 4. Final Adjustment
In This Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Learning the Floor Heights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Floor Height Learn Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Verifying One Floor Run Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Verifying Correction, Run, and Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
If the Car Does Not Stop and Correct Properly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4