Mec Major 5001 User manual

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33801 Curtis Blvd #110
Eastlake, Oh 44095
Ph: 440-954-0054 or 800-966-2345
Fx: 440-398-0461
Web: www.majorelectronix.com
Email: [email protected]
Major 5001 Wire
Stripper
F e a t u r e s
• Stripping of 14 to 30 awg wire without
blade changes
• Complete or partial removal of the
insulation
• Small space required 7" x 15"
• 120 VAC Power
• Virtually maintenance free
• Delivers clean cut every time
• Only 17 lbs.! Easily moved amongst
work stations
• Plug & play in 3 simple steps (plug in,
set wire gauge, set strip length)
S p e c i f i c a t i o n s
Model Number 5001
Stripping Length .062” - .400 ”
Stripping Range 30 – 14 awg
Maximum Insulation Dia. .162”
Minimum Wire Length .5” + Stripping Length
Strippable Wire Teflon, PVC or Similar
Voltage 120 V
Current 4 Amps
Power Cord Nema 5-15P
Weight 17 lbs
Dimen sions 15”L x 7.75”W x 7.75”H
For Sales or Service Call 800-966-2345 or visit www.majorelectronix.com

33801 Curtis Blvd #110
Eastlake, Oh 44095
Ph: 440-954-0054 or 800-966-2345
Fx: 440-398-0461
Web: www.majorelectronix.com
Email: [email protected]
5001 OPERATING INSTRUCTIONS
Wire Size Setting
The wire size is set by turning the yellow know (1) Check wire size indicator (11) for reference.
Remarks: The wire size indicator (11) is adjusted for wire with standard PVC insulation With non standard insulation,
or if wire size is not known, the suitable setting must be established on a trial / error basis.
It is recommended to start the setting from a larger size and then work down to the final setting.
If insulation is cut too deep of not deep enough adjust the setting accordingly.
Strip Length setting
The stripping length is set by turning the blue know (6) Check stripping length indicator (12) for reference.
Insulation removal setting
For complete stripping push selector knob (2) and turn to symbol
For partial removal of insulation push selector knob (2) and turn to symbol
Insertion of wire
Insert wire horizontally into wire entry until it putts against stop
Touching the stop actuates the stripping operation
Remove stripped wire
Waste
The stripped insulation material is collected in the sliding box at the right side. The box has to be emptied from time
to time
When the machine is extensively used it can be more practical to work without the waste box

33801 Curtis Blvd #110
Eastlake, Oh 44095
Ph: 440-954-0054 or 800-966-2345
Fx: 440-398-0461
Web: www.majorelectronix.com
Email: [email protected]
5001 FULL SERVICE REPAIR CENTER
INSTRUCTIONS FOR REPAIR
1. Ship unit with a full description of machines malfunctions.
2. Be sure to package machine in original shipping container or bubble wrap completely.
3. Include contact person, contact information, and return shipping address.
4. The machine will be evaluated and a repair amount will be given.
5. Before any work is performed a purchase order must be issued.
Drawing #1

33801 Curtis Blvd #110
Eastlake, Oh 44095
Ph: 440-954-0054 or 800-966-2345
Fx: 440-398-0461
Web: www.majorelectronix.com
Email: [email protected]
Drawing #2
PARTS LIST
DRAWING #1 & 2 FIG# 1
PART NUMBER 5001 – 7000
DESCRIPTION CLAMPING CAM KIT – Clamping,
Stripping, Cutting & Stopping Cam
LOCATION On cam shaft
DRAWING #1 & 2 FIG# 2
PART NUMBER 5001 – 1000
DESCRIPTION CLAMPING HEAD .160 (STANDARD)
LOCATION Just behind front cover at wire entry

33801 Curtis Blvd #110
Eastlake, Oh 44095
Ph: 440-954-0054 or 800-966-2345
Fx: 440-398-0461
Web: www.majorelectronix.com
Email: [email protected]
DRAWING #2 FIG# 3
PART NUMBER 5001 - 8001
DESCRIPTION WIRE GAUGE GRAY POINTER
LOCATION Plastic pointer at yellow awg guide
DRAWING #1 FIG# 4
PART NUMBER 5001 - 4100
DESCRIPTION PLASTIC MACHINE FEET (4)
LOCATION Bottom of machine
DRAWING #1 FIG# 5
PART NUMBER 5001 - 6000
DESCRIPTION ON/OFF SWITCH
LOCATION Lighted Switch at front of machine
DRAWING #1 FIG# 6
PART NUMBER 5001 - 0002
DESCRIPTION MANUAL SWITCH
LOCATION Unlighted Switch at front of machine
DRAWING #1 FIG# 7
PART NUMBER 5001 - 014
DESCRIPTION INSULATION KNOB
LOCATION Facing the machine the knob on the
top left

33801 Curtis Blvd #110
Eastlake, Oh 44095
Ph: 440-954-0054 or 800-966-2345
Fx: 440-398-0461
Web: www.majorelectronix.com
Email: [email protected]
DRAWING #1 & 2 FIG# 8
PART NUMBER 5001 - 0013
DESCRIPTION STRIP DIAMETER / STRIP LENGTH
KNOB
LOCATION Facing the machine the knob on the
top right (yellow cap) & also front center (blue cap)
DRAWING #1 & 2 FIG# 9
PART NUMBER 5001 - 2000
DESCRIPTION BLUE SCRAP DRAWER
LOCATION Facing the machine the blue drawer
on the right side of the machine
DRAWING #1 FIG# 10
PART NUMBER 5001 - 4006
DESCRIPTION STRIP DIAMETER GUAGE
LOCATION Facing the machine the yellow gauge
guide on the right front
DRAWING #2 FIG# 11
PART NUMBER 5001 - 4002
DESCRIPTION STRIP LENGTH GUAGE
LOCATION Facing the machine the blue gauge
guide on the top of machine
DRAWING #2 FIG# 12
PART NUMBER 5001 - 5000
DESCRIPTION TWO WIRE SENSOR
LOCATION Located inside the back section of the
cutting head, has a 2 contact connection attached.

33801 Curtis Blvd #110
Eastlake, Oh 44095
Ph: 440-954-0054 or 800-966-2345
Fx: 440-398-0461
Web: www.majorelectronix.com
Email: [email protected]
DRAWING #2 FIG# 13
PART NUMBER 5001 - 0401
DESCRIPTION CIRCUIT BOARD
LOCATION Circuit board located in the back right
section of machine
DRAWING #2 FIG# 14
PART NUMBER 5001 - 6000
DESCRIPTION SNAP SWITCH
LOCATION This switch has a roller and is located
just under the black stop cam near the motor shaft.
DRAWING #2 FIG# 15
PART NUMBER 5001 - NEMA
DESCRIPTION 120V POWER CORD – 6’ 7” LENGTH
LOCATION Cord attached to back of machine
DRAWING #2 FIG# 16
PART NUMBER 5001 - 0051
DESCRIPTION MOTOR & CLUTCH ASSEMBLY
LOCATION Located in the back left of the
machine

33801 Curtis Blvd #110
Eastlake, Oh 44095
Ph: 440-954-0054 or 800-966-2345
Fx: 440-398-0461
Web: www.majorelectronix.com
Email: [email protected]
FIG# NA
PART NUMBER 5001 - 30021
DESCRIPTION BLADE SET (4 blades & 4 Screws)
LOCATION Located on the cutting head behind
front cover & clamping head
FIG# NA
PART NUMBER 5001 - 8000
DESCRIPTION WIRE LENGTH ARM GREY
LOCATION Located just under the blue wire length
gauge plate
FIG# NA
PART NUMBER 5001 - 9001
DESCRIPTION BLUE PLASTIC POINTER HOLDER
LOCATION Located in the front right side of the
machine
FIG# NA
PART NUMBER 5001 - 8001
DESCRIPTION WIRE GAUGE GRAY POINTER
LOCATION Located on the wire length spindle at
the front of machine just under blue wire length gauge