mecalac TA3H User manual

Site Dumper
TA3H, TA3SH & TA3.5SH
1 May 2017
English (EN)
2.0
1108
Original Instructions
OPERATOR’S MANUAL
Issue Date:
Language:
Revision No:
Reference No:

Mecalac Construction Equipment UK Ltd
Central Boulevard
Prologis Park
Coventry
CV6 4BX
United Kingdom
Tel: [phone]
Fax: [phone]
Email: [e-mail]
Portal: Oneface.Mecalac.com
WWW.MECALAC.COM
Serial Number
Date of Delivery
Dealer Stamp
Notice
Year of Construction

TA3H, TA3SH & TA3.5SH Table of Contents - 1
Table of Contents
Table Of Contents
1 Introduction
1.1 Important Information .................................................................1.1
1.2 Safety Alert System ....................................................................1.1
1.3 Intended Use ..............................................................................1.1
1.4 Operations Manual .....................................................................1.1
1.5 Identification Plate ......................................................................1.2
1.6 Warranty Registration .................................................................1.4
1.7 Warranty and Maintenance ........................................................1.4
1.8 Service and Replacement Parts Enquiries .................................1.4
1.9 Official Documents European Community Only .........................1.4
1.10 California Proposition 65 ............................................................1.6
1.11 Bulletin Compliance ....................................................................1.6
1.12 Contacting the Manufacturer ......................................................1.6
1.13 Transfer of Machine ownership ..................................................1.7
2 Safety
2.1 Safety Alert System ....................................................................2.1
2.2 ANSI Hazard Classification System ...........................................2.1
2.3 Personal Protective Equipment (PPE) ........................................2.3
2.4 General Safety Information .........................................................2.4
2.5 Seat Belt .....................................................................................2.6
2.6 ROPS .........................................................................................2.6
2.7 Lockout and Tag Out ..................................................................2.6
2.8 Hydraulic Fluid ............................................................................2.7
2.9 Fluid Levels ................................................................................2.7
2.10 Battery Electrolyte ......................................................................2.7
2.11 Fires ............................................................................................2.7
2.12 Water Cooled Engines ................................................................2.8
2.13 Lubricants ...................................................................................2.8
2.14 Oil or Fuel Spillage .....................................................................2.8
2.15 Working on a Gradient ................................................................2.9
2.16 Responsibilities .........................................................................2.10
2.17 Overturning ...............................................................................2.10
2.18 Safety Signs .............................................................................2.10
3 Technical Data
3.1 Dimensions .................................................................................3.1
3.2 Turning Circle .............................................................................3.3
3.3 Data ............................................................................................3.4
3.4 Noise Emissions .........................................................................3.5
3.5 Vibration Levels ..........................................................................3.5
4 Description
4.1 TA3H Dumper - Forward Tip Skip ..............................................4.1
4.2 TA3SH Dumper - Swing Skip .....................................................4.2
4.3 Description ..................................................................................4.2
4.4 Skip .............................................................................................4.4

Table of Contents - 2 TA3H, TA3SH & TA3.5SH
Table of Contents
4.5 Chassis .......................................................................................4.4
4.6 Hydraulic System ........................................................................4.5
4.7 Transmission System ..................................................................4.8
4.8 Battery Isolator ............................................................................4.9
4.9 Circuit Breakers & Audible Warning ..........................................4.10
4.10 Hour Meter ................................................................................4.11
4.11 Control Panel and Switch Functions .........................................4.12
4.12 Start Interlock ............................................................................4.15
4.13 Start/Stop Switch ......................................................................4.16
4.14 Direction Indicator Switch - When Fitted ...................................4.16
4.15 Machine Lighting .......................................................................4.17
4.16 Orange Flashing Beacon ..........................................................4.17
4.17 Parking Brake ...........................................................................4.19
4.18 Skip Control Lever ....................................................................4.20
4.18 Seat Belt ....................................................................................4.21
4.19 Tow Hitch ..................................................................................4.22
5 Transportation
5.1 Loading on to a Trailer or Lorry Using Ramps ............................5.1
5.2 Loading or Unloading using a Crane ..........................................5.1
5.3 Articulation Lock ..........................................................................5.2
5.4 Tie Down Points ..........................................................................5.3
5.5 Tie Down .....................................................................................5.4
6 Initial Setup & Adjustments
6.1 Delivery Checks ..........................................................................6.1
6.2 Setup ...........................................................................................6.1
6.3 Start Up and Adjustments ...........................................................6.2
7 Standard Operating Procedures
7.1 Pre Start Checks .........................................................................7.1
7.2 To Set the ROPS in the Work Position. ......................................7.1
7.3 To Lower the ROP’s for Transport ..............................................7.2
7.4 Seat .............................................................................................7.2
7.5 To Start the Engine .....................................................................7.5
7.6 To Stop the Engine .....................................................................7.6
7.7 To Move the Machine .................................................................7.6
7.8 Loading the Skip .........................................................................7.6
7.9 Skip Operation ............................................................................7.7
7.10 Parking the Machine After Use ...................................................7.9
8 Emergency Operating Procedures
8.1 Running Out of Fuel on a Slope ..................................................8.1
8.2 To Support or Lower the Skip with the Engine “Dead”.................8.1
8.2 “Jump Starting” the Machine .......................................................8.1
8.3 Towing the Machine ....................................................................8.2
9 Maintenance & Lubrication
9.1 General Information ....................................................................9.1
9.2 Maintenance Notes .....................................................................9.1
9.3 Cleaning The Machine ................................................................9.1
9.4 Battery Disposal ..........................................................................9.2
9.5 Hydraulic Oil Under Pressure .....................................................9.2

TA3H, TA3SH & TA3.5SH Table of Contents - 3
Table of Contents
9.6 Skip Support ...............................................................................9.2
9.7 Articulation Lock .........................................................................9.3
9.8 ROPS ..........................................................................................9.4
9.9 Floor Plate Removal ...................................................................9.4
9.10 Battery Removal .........................................................................9.5
9.11 Air Cleaner ..................................................................................9.6
9.12 Engine Oil ...................................................................................9.8
9.13 Engine Coolant .........................................................................9.10
9.14 Hydraulic System ......................................................................9.12
9.15 Hydraulic Tank ..........................................................................9.13
9.16 Hydraulic Tank Removal ..........................................................9.16
9.17 Transmission Pump ..................................................................9.16
9.18 Hydraulic System Return Filter .................................................9.18
9.19 Hydraulic Hoses ........................................................................9.18
9.20 Fuel System ..............................................................................9.19
9.21 Braking System ........................................................................9.21
9.22 Axle Breathers ..........................................................................9.24
9.23 Front Axle .................................................................................9.24
9.24 Rear Axle/Transfer Box ............................................................9.25
9.25 Axle Bolts ..................................................................................9.27
9.26 Centre Pivot ..............................................................................9.27
9.27 Skip ...........................................................................................9.29
9.28 Wheels and Tyres .....................................................................9.29
9.29 Maintenance Schedule .............................................................9.30
9.30 Lubrication Schedule Forward Tip ............................................9.31
9.31 Lubrication Schedule - Swing Skip ...........................................9.33
10. Troubleshooting
10.1 General Troubleshooting ..........................................................10.1
10.2 Electrical Troubleshooting ........................................................10.1
10.3 Hydraulic Troubleshooting ........................................................10.2
11. Recovery
11.1 Towing 1....................................................................................11.1
11.1 Lifting with a Crane ...................................................................11.1
12 Storage, Decommissioning & Disposal
12.1 Long Term Storage ...................................................................12.1
12.2 Decommissioning .....................................................................12.1
12.3 Recommissioning .....................................................................12.1
12.4 Disposal ....................................................................................12.2
12.5 Disposal of Used Batteries .......................................................12.2
13 Glossary of Terms
Appendix 1 - Electrical Diagrams
Appendix 2 - Hydraulic Diagrams

Table of Contents - 4 TA3H, TA3SH & TA3.5SH
Table of Contents

TA3H, TA3SH & TA3.5SH Page 1 - 1
1. Introduction
1 Introduction
1.1 Important Information
Please read and follow this manual carefully. If you use the machine correctly:
• You will stay safe.
• Your machine will perform better and last longer.
We strongly recommend
• That your machine is properly maintained and regularly serviced, as specified in this manual.
• That you use original spare parts obtained from a Mecalac dealer.
We continually make improvements to these machines. We reserve the right to amend the
machine without changing these instructions.
Any modification to this machine which has not been approved by Mecalac in writing is prohibited
and immediately invalidates the manufacturer’s warranty.
The operator of this machine must be a competent person who has received thorough training
in the use of this type of machine. The operator must be supervised by a knowledgeable
supervisor.
For further information, please contact the Mecalac Service Department who will be happy to
help you.
1.2 Safety Alert System
The Safety Alert System identifies important safety messages in this manual. When you see this
symbol, adhere to all safety messages that follow to avoid possible injury or death.
1.3 Intended Use
The machine has been designed and tested to carry out the function of transporting various free
flowing materials. If used correctly, it will provide an effective means of transportation and meet
the appropriate performance standards and regulations.
This machine is not suitable for under ground working or use in hazardous environments.
Use of this product in any other way is prohibited and contrary to its intended use
1.4 Operations Manual
This manual is a guide to the safe operation of the machine and the layout and position of all
controls. It also contains details of checks and procedures within the scope of the operator to
keep the machine in a safe and serviceable condition.
This manual is not a training manual. Contact Mecalac or your local dealer for details of suitable
training courses.
Any person who intends to use this equipment must read this operations manual carefully before
operating the machine.
Make sure this operations manual is kept with the machine at all times and is in good condition
- replace the manual immediately if it becomes dirty, damaged or has been lost. The manual
holder is located in the back of the seat (Figure 1.1) and is lockable

Page 1 - 2 TA3H, TA3SH & TA3.5SH
1. Introduction
Replacement or additional copies of this publication can be ordered from your dealer.
Figure 1.1 - Operations Manual Location
1.5 Identification Plate
The Vehicle Identification Number is recorded on a plate (Figure 1.2) located on the right hand
side of the rear chassis frame.
Figure 1.2 - Vehicle Identification Number Plate Location
You are advised to keep a record of your machines VIN number and the information recorded on
the plate in a safe place
COV00001
1

TA3H, TA3SH & TA3.5SH Page 1 - 3
1. Introduction
.
Figure 1.3 - Vehicle Identification Plate Information - CE Machines
Figure 1.4 - Vehicle identification Plate - German
Figure 1.5 - Vehicle Identification Plate Non CE
1. Company Address
2. Vehicle Identification Number
3. Machine Model
4. Designation
5. Operating Mass (Unladen)
6. Payload
7. Engine Power
8. Year Of Manufacture
9. Model Year
10. Bar Code
11. Works Order Number
1. Company Address
2. Vehicle Identification Number
3. Model
4. Designation
5. Operating Mass (Laden)
6. Maximum Front Axle Load
7. Maximum Rear Axle Load
8. Engine Power
9. Build Year
10. Model Year
11. Bar Code
12. Works Order Number
1. Company Address
2. Vehicle Identification Number
3. Machine Model
4. Designation
5. Operating Mass
6. Payload
7. Engine Power
8. Year Of Manufacture
9. Bar Code
10. Works Order Number

Page 1 - 4 TA3H, TA3SH & TA3.5SH
1. Introduction
1.6 Warranty Registration
Your dealer will have registered you as the owner with Mecalac at the time of sale. Should you
have any queries please consult your dealer in the first instance.
1.7 Warranty Terms and Conditions
Full terms and conditions of the machines warranty will be found on the warranty certificate
incorporated in or accompanying this manual.
1.8 Service and Replacement Parts Enquiries
Please state the vehicle type and the Vehicle Identification Number (VIN) when making enquiries
or orders and in all written correspondence.
1.9 Official Documents European Community Only
(1) CE mark
The Machinery Safety directive is intended to harmonise all the machinery safety regulations
throughout the community so that there will be no technical barriers to trade.
Compliance with the essential safety requirements of the EEC directives 2006/42/EC
(machinery), 2000/14/EC (Noise) and 2004/108/EC, permits companies to CE mark their
products.
The directive affects almost every equipment supplier and user in the community and in
particular, applies to this type of machine.
The regulations require that potential hazards from machinery are properly addressed and
guarded against.
The EC declaration of conformity is a requirement of CE marking. The declaration for this
machine (Figure 1.6) follows.