Meccanica Fadini Elpro 220 User manual

®
s.n.c .
Via Mantova, 177/A - 37053 Cerea (Verona) Italy - Tel. [phone] r.a.
Fax [phone] - e-mail: [email protected] - www.fadini.net
1
NL
E
D
F
GB
pag. 1,2,4,5,6,7
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®
4534
Dis. N.
- SELF-LEARNING VAN DE WERKTIJD
- GELEIDELIJKE ACCELERATIE EN VERTRAGING TIJDENS REMWERKING
- STAP-VOOR-STAP FUNCTIE
- DODEMANSFUNCTIE
- DISPLAY VOOR SIGNALERING VAN DE TOESTAND VAN DE AUTOMATISERING
HANDLEIDING
VOOR DRIEFASENAUTOMATISERINGEN
OP SCHUIFHEKKEN, MET
DIGITALE PROGRAMMERING
220
pag. 1,3,24,25,26,27
- AUTOAPRENDIZAJE DEL TIEMPO DE TRABAJO
- ACELERACIÓN GRADUAL Y DESACELERACIÓN EN FRENADA
- FUNCIÓN PASO-PASO
- HOMBRE PRESENTE
- PANTALLA DE SEÑALIZACIÓN ESTADO DE LA AUTOMACIÓN
MANUAL DE INSTRUCCIONES
PARA AUTOMACIONES TRIFÁSICAS
DE VERJAS CORREDIZAS CON
PROGRAMACIÓN DIGITAL
220
pág. 1,3,20,21,22,23
- SELBSTEINLERNUNG DER LAUFZEITEN
- GRADUELLE BESCHLEUNIGUNG UND ENDLAGENDÄMPFUNG
- IMPULSBETRIEB
- TOTMANN-BETRIEB
- DISPLAY ZUR SIGNALISIERUNG DES ZUSTANDS DER AUTOMATION
BETRIEBSANLEITUNG
FÜR DREIPHASIGE AUTOMATIONEN
AUF SCHIEBETOREN MIT
DIGITALER PROGRAMMIERUNG
220
Seite 1,3,16,17,18,19
MANUEL D’INSTRUCTION
220
page 1,2,12,13,14,15
INSTRUCTIONS
220
page 1,2,8,9,10,11
LIBRETTO DI ISTRUZIONI
220
PER AUTOMAZIONI TRIFASE
SU CANCELLI SCORREVOLI,
A PROGRAMMAZIONE DIGITALE
- AUTOAPPRENDIMENTO DEL TEMPO DI LAVORO
- ACCELERAZIONE GRADUALE E RALLENTAMENTO IN FRENATA
- FUNZIONE PASSO PASSO
- UOMO PRESENTE
- DISPLAY DI SEGNALAZIONE DELLO STATO DELL’AUTOMAZIONE
TRIFASE
POUR AUTOMATIONS
TRIPHASEES SUR PORTAILS COULISSANTS,
A PROGRAMMATION DIGITALE
- AUTOAPPRENTISSAGE DU TEMPS DE TRAVAIL
- ACCELERATION GRADUELLE ET RALENTISSEMENT EN FREINAGE
- FONCTION PAS-PAS
- HOMME MORT
- DISPLAY DE SIGNALISATION DE L’ETAT DE L’AUTOMATION
TRIPHASE
THREE-PHASE
TO SUIT TRHEE-PHASE
AUTOMATIONS FOR SLIDING GATES
DIGITAL PROGRAMMING LOGIC
- MOTOR RUNTIME AUTOLEARNING
- GRADUAL ACCELERATION AND BRAKING SLOWDOWN
- STEP BY STEP OPERATIONS
- DEADMAN CONTROL
- GATE STATUS INDICATION BY DISPLAY
TRIFASE
DREIPHASIG
DRIEFASE

Accensione Schermata 1
Selezionare la lingua
Schermata 2
Stato delle Sicurezze
Schermata 4
Stato dell’automazione
Schermata 5
Funzione Automatico-
Semiautomatico -
Uomo Presente
Schermata 6
Funzione Radio
Schermata 7
Tempo di pausa in
modalità Automatico
Schermata 8
Fotocellule 1°coppia
(morsetti 1 e 2)
Schermata 9
Regolazione Forza
a bassa velocità
Schermata 10
Regolazione Forza
alla velocità di lavoro
Schermata 11
Fotocellule 2°coppia
(morsetti 25 e 26)
Schermata 12
Codici di programmazione
Schermata 3
Stato dell’impianto
Starting
Screen 2
Safety Status
Screen 4
Status of the automation
Screen 5
Function Automatic-
Semiautomatic -
Deadman control
Screen 6
Radio function
Screen 7
Pause time on
automatic mode
Screen 8
Photocells 1st pair
(terminals 1 and 2)
Screen 9
Torque adjustment
with low speed:
Screen 10
Torque adjustment with
operating speed rating
Screen 11
Photocells 2nd pair
(terminals 25 and 26)
Screen 12
Programming code
Screen 1
Select the language
Screen 3
Status of the system
Page-écran 1
Sélectionner la langue
Allumage
Page-écran 2
Conditions de sûreté
Page-écran 4
État de l’automation
Page-écran 5
Fonction Automatique-
Semiautomatique -
Homme Mort
Page-écran 6
Fonction Radio
Page-écran 7
Temps de pause en
modalité Automatique
Page-écran 8
Photocellules 1°couple
(bornes 1 et 2)
Page-écran 9
Régulation Force
à basse vitesse
Page-écran 10
Régulation Force
à la vitesse de travail
Page-écran 11
Photocellules n°2
(bornes 25 et 26)
Page-écran 12
Code de programmation
Page-écran 3
Conditions de l’installation
24534
Dis. N.
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Einschaltung Bildschirmseite 1
Sprache auswählen
Bildschirmseite 2
Zustand der
Sicherheitseinrichtungen
Bildschirmseite 4
Zustand der Automation
Bildschirmseite 5
Automatik -
Halbautomatik -
Totmann Funktion
Bildschirmseite 6
Funkverbindungsfunktion
Bildschirmseite 7
Pausezeit in Automatik
Bildschirmseite 8
1. Paar Lichtschranken
(Klemmen 1 und 2)
Bildschirmseite 9
Kraftregulierung bei niedriger
Geschwindigkeit
Bildschirmseite 10
Kraftregulierung bei
Betriebsgeschwindigkeit
Bildschirmseite 11
2. Paar Lichtschranken
(Klemmen 25 und 26)
Bildschirmseite 12
Programmiercodes
Bildschirmseite 3
Zustand der Anlage
Encendido
Pantalla 2
Estado de los dispositivos
de seguridad
Pantalla 4
Estado de la automación
Pantalla 5
Función Automático-
Semiautomático -
Hombre Presente
Pantalla 6
Función Radio
Pantalla 7
Tiempo de pausa en la
modalidad Automático
Pantalla 8
Fotocélulas 1°par
(bornes 1 y 2)
Pantalla 9
Regulación Fuerza a baja
velocidad
Pantalla 10
Regulación Fuerza a
la velocidad de trabajo
Pantalla 11
Fotocélulas 2°par
(bornes 25 y 26)
Pantalla 12
Códigos de programación
Pantalla 1
Seleccionar el idioma
Pantalla 3
Estado del equipo
Schermpagina 1
De taal kiezen
Inschakeling
Schermpagina 2
Toestand van de beveiligingen
Schermpagina 4
Toestand van de automatisering
Schermpagina 5
Functie Automatisch-
Halfautomatisch -
Dodeman
Schermpagina 6
Radiofunctie
Schermpagina 7
Pauzetijd bij
bedrijfswijze Automatisch
Schermpagina 8
Fotocellen 1epaar
(klemmen 1 en 2)
Schermpagina 9
Regeling kracht
bij lage snelheid
Schermpagina 10
Regeling kracht
bij de werksnelheid
Schermpagina 11
Fotocellen 2e paar
(klemmen 25 en 26)
Schermpagina 12
Programmeercodes
Schermpagina 3
Toestand van de installatie
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4534
Dis. N.

Drwg. No. 4534
8
GB
®
220
THREE-PHASE
THREE-PHASE FOR AUTOMATIONS WITH HEAVY SLIDING
GATES - DIGITAL PROGRAMMING
In case of failure of operation:
- Verify that the power supply to the electronic unit is 230V ±10%
- Verify that the power supply to the Electric motor is 230V ±10%
- For distances over 50 meters increase the wire section.
- Verify the fuses
- Verify that the Photocells are in closed contact setting
- Verify all the closed contacts NC: Stop, Safety Switch and Safety Edges
- Verify that there is no voltage drop between control panel and electric motor
- Verify to have connected the earth ground terminals 19 and 23
- Verify that the Motor and its terminal board are connected to work at 230V
- Verify that low speed and operator torque settings are adapted to the weight of the gate.
Description: The electronic control panel Elpro 220 is an electronic unit with microprocessor for motors up to 3,0 HP (2,2KW) three-phase, installed on big sliding gates.
Power supply is of 230V 50Hz±10% single-phase. Elpro 220 controls three-phase motors 220V delta connection, or single-phase motors without condenser. A display allows
programming of the main function as required and real time visualising: braking with motor slowdown, motor gradual starting, gate limit travel autolearning, torque control
on lower speed setting on braking and starting phases, operator torque control adjustment. It is built in full compliance with BT 93/68/CE Low Voltage and EMC 93/68/CE
Electro-Magnetic Compatibility Regulations. Fitting operations are recommended to be carried out by a qualified technician in conformity to the existing safety standards.
The manufacturing company declines any responsability for incorrect handling and applications; also, it reserves the right to change these instructions or update the control
panel any time. Failure to observe the installation instructions may cause serious damages to properties and persons.
IMPORTANT:
- The control unit is to be fitted in a sheltered place inside a suitable enclosure
- Fit the mains to the control panel with a 0.03A high performance magnetic-thermal circuit breaker
- Verify that the power supply to the electronic control panel is 230V ±10% 50Hz
- For power supply to the electric motor 230V ±10% 50Hz use 2.5 mm2section wires to 50 m distances and set the motor terminal board for 230V power supply
-
Power supply, Flashing lamp use cables with 1,5 mm2section wires up to 50m of distance; for limit switches and accessories use cables with 1mm2section wires
- If photocells are not used bridge terminals 1 and 2, 25 and 26, 27 and 28 with 26
- If no key or button-operated switch is used bridge terminals 3 and 6
- To use shielded cables for the motor connection and to earth system by using terminal 19.
ATTENTION:
- Once power to the control panel is interrupted, wait until the condensers are discharged: D2 led must go off
- The control panel is factory pre-set on “deadman control” mode
- For the 24V direct current low voltage connections, respect strictly + and - symbols
- The system can work only if the ground terminals 19 and 23 are properly connected
- To achieve a correct gate travel autolearning as required, be informed that, with the board under voltage on first pulsing to open the outer driving gear speed
corresponds to the lowest pre-set setting.
- When power is back after a power failure, the self-learning mode is automatically selected in slow gate opening mode. But all the previously selected modes
stay in the memory.
24V OUTPUT. Max Load:
n°2 Pairs Photocells
n°1 Radio receiver
INDICATION LIGHT 24V max 3W
174 10 11 12 13 20
285
396
STOP
COMMON
OPEN
CLOSE
FLASHING LAMP
230V 25W max
D2
F1=8A Mains
F2=8A Mains
F4=500mA
Transformer
protection
PLUG-ON
RECEIVER CARD
CONNECTOR
TRANSFORMER
PHOTOCELL 1st PAIR
RADIO
LIMIT SWITCH CLOSE
LIMIT SWITCH OPEN
LIMIT SWITCH COMMON
ELPRO 220
1816 17
COMMON
M
MOTOR
connection:
230V
U
WV
21 2322
SAFETY SWITCH
RESET ENTER
+
GND
-
19 24
14 15 25 26 27 28
GROUND
D3
Display
NEUTRAL
S
PHASE
Terminal N°23
- ground -
IMPORTANT
230V ±10% 50Hz
SINGLE-PHASE
VOLTAGE SUPPLY
N
R
S
T
Neutral
Electric
network
PHOTOCELL 2nd PAIR
Fault Ditection Led:
D2 = Normally on, card under voltage
D3 = Normally off, it turns on in case of:
1) overvoltage
2) fault presence
SAFETY EDGE 1
SAFETY EDGE 2
COMMON

Drwg. No. 4534 9
GB
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220
THREE-PHASE
THREE-PHASE FOR AUTOMATIONS WITH HEAVY SLIDING
GATES - DIGITAL PROGRAMMING
RESET ENTER
Display
DISPLAY
DISPLAY
Important:
-Before going on with all the electrical connections, make
sure to properly ground the PCB (terminals No.19 and
No.23) and the metallic plate.
Go to next
page Go to previous page
Cancel
settings
Confirm
settings
STARTING
Select the language
When the card is under voltage, after the first screen where the working program is indicated, appears
the screen for language selection:
Button ENTER to enter in the selection of the language function
Button selects the language. Button ENTER confirms the selected language
SCREEN 1
Safety Status
ph 1= 1°photocell terminals1-2 = zero Ø (=1 presence of an obstacle)
ph 2= 2°photocell terminals 25-26 = zero Ø (=1 presence of an obstacle)
sw= Safety micro switch. Cover closed = zero Ø (=1Cover open)
Cs1= Safety rubber strip 1 on opening = zero Ø (=1 presence of an obstacle)
Cs2= Safety rubber strip 2 on closing = zero Ø (=1 presence of an obstacle)
Safety strips reverse gate travel in case of an obstacle, the gate stops and waits for a new command
SCREEN 2
SCREEN 3
language select!
ENGLISH ENG
ph1:Ø ph2:Ø sw:Ø
Cs1:Ø Cs2:Ø
W
2
U
2
V
2
U
1
V
1
W
1
Electric motor header
16
17
18
u
vw
Header
Electric motor
Limit switch
Important:
Make sure that the three plates of the electric
motor header are positioned in parallel
IMPORTANT: It is advised to begin with the gate completely closed in order to shorten the times for gate travel autolearning.
Supplied the unit with 230V 50Hz ±10% it’s possible to see the status of the sliding automation on the display:
- Frequency and speed are on zero
- Closed Gate (the closing limit switch is engaged)
Screen 4
DISPLAY
Status of the system
O= Open, Open button = zero Ø (= 1 during the impulse)
C= Close, Close button = zero Ø (=1 during the impulse)
S= Stop, Stop button = zero Ø (=1 during the impulse)
SwO=Opening limit switch = zero Ø (=1 gate completely opened)
SwC= Closing limit switch = zero Ø (=1 gate completely closed)
R= radio control = zero Ø (=1 during the impulse)
OØ CØ SØ RØ
SwO Ø SwC Ø

10 Drwg. No. 4534
GB
®
220
THREE-PHASE
THREE-PHASE FOR AUTOMATIONS WITH HEAVY SLIDING
GATES - DIGITAL PROGRAMMING
Ø.ØHz Ø sp
door STOP!
Screen 1
Screen 8
Function Automatic-Semiautomatic - Deadman control
Button ENTER , to enter the function
Button , to select the operating mode
Ø = Automatic, on an opening comand impulse, the gate Opens, stops for a pre-set Dwell time (see screen 7),
when it’s expired It closes automatically.
1 = Semiautomatic, on an opening command impulse the gate opens and stays open. A closing command
impulse is needed to close it.
2 = Deadman control, Open and Close operations are by “hold on switched” control (no relay self-holding
is involved). The automation is to be attended and the command unit is required to be held switched to
achieve gate operation. Any operation is stopped on releasing the button or key.
Once selected the mode press ENTER to confirm
SCREEN 5
Radio function
Button ENTER to enter the function
Button to select the operating mode:
0 = Radio reverses on opening
1 = Radio step-by-step with intermediate Stop
2 = Radio doesn’t reverse on opening
Once selected the mode press the ENTER button to confirm
73
COMMON
RADIO
SCREEN 6
mode of use................
Automatic Ø
DISPLAY
DISPLAY
radio: alternate
Ø
DISPLAY
Pause time [s]
10.0
Status of the automation
It is visualized the status of the automation when power is supplied: door in stop (closed) position.
SCREEN 4 DISPLAY
Pause time on automatic mode
Button ENTER , to enter the function
Button to select time in seconds:
Once selected the time press ENTER button to confirm
SCREEN 7

11
Drwg. No. 4534
GB
®
220
THREE-PHASE
THREE-PHASE FOR AUTOMATIONS WITH HEAVY SLIDING
GATES - DIGITAL PROGRAMMING
Torque adjustment with low speed: on the autolearning cycle,
with slowdown on starting and approaching cycle end
Button ENTER to enter the function
Button to decrease torque from 10% to 30%:
Once selected the setting press ENTER button to confirm
SCREEN 9
boost low
boost 20%
DISPLAY
DISPLAY
DISPLAY
DISPLAY
Torque adjustment with operating speed rating
Button ENTER to enter in the function
Button to decrease torque from 40% to 90%:
Once selected the setting press ENTER button to confirm
SCREEN 10
SCREEN 11
Page to insert the password to programme the parameters of Elpro 220 card, used only by the
manufacturer (not controllable by user)
SCREEN 12
boost HIGH
boost 80%
photo2 mode .....
Immediate STOP
Insert Password!
Ø
Photocells 2nd pair (terminals 25 and 26)
Programming code (used only by the manufacturer)
Photocells 1st pair (terminals 1 and 2)
Button ENTER, to enter the function
Button , to select the operating mode:
Ø = Photocell doesn’t stop gate on opening, it keeps always opening
1 = Photocell stops gate on opening
Once selected the mode press ENTER button to confirm
12
SCREEN 8
1°Pair
PHOTOCELLS
photo1 mode ..........
opening free Ø
DISPLAY
Important: if the second Photocells pair or the safety edge are not present in the system it is necessary
to bridge terminals 25, 26, 27 and 28.
Button ENTER to enter the function
Button to select:
- IMMEDIATE STOP: the automation stops always and waits for a new command
- STOP/REVERSE: the automation stops on opening, stops and reverses gate travel on Closing.
This function is operating in Automatic and Semi-automatic modes (screen5)
Once selected the mode press ENTER button to confirm
25 26
2°pair photocells
common
Screen 7

La ditta costruttrice si riserva di apportare modifiche al presente libretto senza preavviso
Via Mantova, 177/A - 37053 Cerea (Verona) Italy - Tel. [phone] r.a. - Fax [phone]
e-mail: [email protected] - www.fadini.net
®
s.n.c.
Prima dell’installazione da parte di personale tecnico qualificato, si consiglia di prendere visione del
Libretto Normative di Sicurezza che la Meccanica Fadini mette a disposizione.
Please note that installation must be carried out by qualified technicians following Meccanica Fadini’s
Safety Norms Manual.
L’installation doit être effectuée par un technicien qualifié suivant le manuel des Normes de Sécurité
de Meccanica Fadini.
Vor der Installation durch qualifiziertes tecnisches Personal wird empfohlen das Handbuch zu den
Sicherheitsvorschriften durchzulesen, das die Meccanica Fadini zur Verfügung stellt.
Antes de la instalación por parte del personal técnico cualificado, se aconseja consulter el Libreto
con las Normativas de Seguridad que Meccanica Fadini pone a disposición.
Vor der Installation durch qualifiziertes technisches Personal wird empfohlen das Handbuch zu den
Sicherheitsvorschriften durchzulesen, das die Meccanica Fadini zur Verfügung stellt.
I -
GB -
F -
D -
E -
NL -
VIETATO GETTARE NEI RIFIUTI
MATERIALI NOCIVI PER L’AMBIENTE
Direttiva 2003/108/CE
Smaltimento dei materiali
elettrici ed elettronici
I
DISPOSE OF PROPERLY
ENVIRONMENT-NOXIOUS MATERIALS
2003/108/CE Directive
for waste electrical and
electronic equipments
GB
02-2007