Meech Hyperion 971IPS-15 User manual

1
Hyperion 971IPS-15
Long-Range DC Bar
Operating Manual
Hyperion 971IPS-15
Long-Range DC Bar
15kV
v1.50

Products shown in this document may be covered by one or more patents, patents applied for
and/or registered designs and/or trade marks. For further information please refer to our Head
Ofce or visit www.meech.com.
© Meech Static Eliminators Ltd., 26.10.2017
Contents
Introduction 3
Unpacking and Inspection 4
Contents 4
Standard Equipment 4
Optional Equipment 4
Features of Hyperion 971IPS-15 5
Installation 10
Operation 15
Maintenance 15
Fault Finding 17
Troubleshooting 19
Repairs and Warranty 20
CE Approval 20
UL Approval 20
Health and Safety 21
Technical Characteristics 21
Technical Drawing 22

3
Introduction
The Hyperion 971IPS-15 is a powerful, pulsed DC ionising bar. It is used to control
static electric charges in mid to long-range applications (150-900mm). An integral
15kV pulsed DC power supply allows for easy installation on printing, converting and
packaging machinery. Requiring only a 24VDC supply, the 971IPS-15 removes the
need to route high-voltage cabling through the machine.
In most installations the default settings of the bar will provide exceptional static
control. The local LED indicators show the operational status of the bar and advises
when the bar requires cleaning.
Demanding installations can take advantage of the adjustable output of the 971IPS-
15.
Using the optional Hyperion BarMaster remote programmer, the frequency and
balance can be optimised to suit the application. Additionally, the lon Current alarm
setting can be changed to guarantee the required performance levels on critical
processes.
The Hyperion BarMaster remote programmer is available for purchase from the Meech
network: Visit www.meech.com to nd your nearest Meech ofce or distributor for
further product information.

4
Unpacking And Inspection
Your Hyperion 971IPS-15 bar was carefully packed at the factory in a container
designed to protect it from accidental damage. Nevertheless, we recommend careful
examination of the carton and contents for any damage.
If damage is evident, do not destroy the carton or packing material and immediately
notify the carrier of a possible damage claim. Shipping claims must be made by the
consignee to the delivering carrier.
Contents:
Standard Equipment
971IPS-15 Bar Mounting Kit
Optional Equipment
Power Cable - 4 Pin M8
(straight or 90º elbow)
Available in 2,3,5 and 10M
lengths.
24VDC Supply & IEC
cable
BarMaster remote
programmer.
Allows optimisation of the
output of the 971IPS-15

5
Features and Benets of
Hyperion 971IPS-15
Low voltage wiring and Integrated Power Supply
The 971IPS-15 is powered by 24VDC via a 4-pin M8 Connector.
Overall look
The prole of the Hyperion 971IPS-15 bar is rounded, with minimal dirt traps, making
it useful for cleanroom applications. The bar has good rigidity, allowing it to span wide
widths. Mounting is by M4x20 T bolts in a slot at the rear of the bar.

6
Shockless Emitters
The Titanium emitter pins on the 971IPS-15 are resistively coupled to the high voltage
supply. This avoids sparking and operator shocks.
Sealed Construction
IP64 or IP65 construction allows the bar to be mounted in areas subject to occasional
wash-down or spillage. If the bar does become wet it must be thoroughly dried before
being powered-up.
Emitter Assembly
The emitter assembly is a one piece moulding with a 1mm diameter sharp titanium
emitter pin. The use of titanium pins has a long history at Meech. Extremely hard
wearing, the pins last for many years. The emitter features castellation that protects the
operator from the point of the emitter. The castellation also allows very easy cleaning of
the pin using a brush. This is a great improvement on other pulsed DC bars. The open
design of the emitter also gives a performance boost over previous systems.

7
Meech Emitter Key and Replacement Emitters
Replacement emitters are available in bags of ten. Each bag includes an emitter key to
allow their easy removal and re-tting.
Air-Boost
Air Outlets
Air Outlets
Whilst the long range performance of the Hyperion 971IPS-15 is excellent, some
installations can require the use of air assistance to get full control of the static. This
can either be by increased speeds of decay and/or by increased ionisation range. Air
outlets either side of the emitter pin ensure that the integrated air-boost is extremely
efcient. Each 971IPS-15 bar is supplied with a 6mm push-t air tting pre-installed.

8
Clean Pin Alert LED and Fault Output
Red ashing LED shows that bar is dirty and needs cleaning. Solid red illumination
indicates a fault with the high voltage output.
No light - OK
Red ashing - Cleaning required
Red constant - Fault
The signal is 0V/24V output on pin 2. By default: Bar OK = 24V, Bar needs cleaning
(or fault detected) = 0V. If required the signal can be inverted to give OK = 0V,
Cleaning Required = 24V using a Barmaster Remote Programmer
Frequency Indicator
A red/green LED ashes in time with the HT outputs, giving a visual indication of the
bar’s setup
Remote Signal
In the case of the Cleaning Alert LED activating, the Clean Pin Alert signal will activate.
This can be monitored remotely to alert the operator to attend to the bar.

9
Divider
The divider used on all Meech pulsed DC bars is an essential feature that ensures
good operation in dirty, factory environments. To maximise the interval between
cleaning the 971IPS-15 bar features a divider to increase the surface tracking distance
between the two rows of high voltage pins. It is important to clean this area during
cleaning operations.
T-Slot
The bar is mounted using the T-Slot at the rear of the bar. M4 T-bolts supplied with the
bar maybe positioned to suit convenient mounting points.

10
Feature Benet
Powerful long range Ionisation Excellent static control on modern, fast machinery
Rigid prole Minimises the number of mounting points required
Resistive coupling Safe for operators to handle
Titanium emitter pins Continue to give good ionisation after years of use
Replaceable emitter assemblies Allows periodic replacement to extend service life
‘T’ slot mountings Provides complete exibility of mounting points
Integrated air-boost Increased performance for demanding
applications
Installation
Mechanical Installation
The 971IPS-15 is a medium to long-range bar. Dependent on the application, the bar
will be mounted between 150mm and 900mm from the target surface.
The bar should be mounted securely, using all the M4 T-bolts provided with the bar.
Correct positioning of the bar is vital for effective static control. Ideally, there should
be no metallic objects or obstruction between the bar and the material. The diagram
shows the area that should be kept clear.
Where xlengths are equal.

11
Your Meech distributor will be able to help you with the best position for your
installation.
When installed at short range over a web or sheet, the bars must be positioned away
from surfaces and rollers, as shown in the following diagrams.
Your Meech distributor will be able to assist with questions regarding positioning of
your equipment.

12
Electrical Installation
WARNING
The 971IPS-15 requires a grounded 24V DC supply. The 0V line must be connected
to ground. Failure to do so, will result in damage to the bar or the 24V supply and will
void the warranty.
A grounding post on the bar is provided for this purpose. Meech recommend that, for
certainty, the bar is grounded using this post, in addition to using a grounded 24V DC
supply.
971IPS
220V AC
24V DC
0V
Power Supply
Grounded 0V Grounding using
ground post
Connection to the 971IPS-15 is via an industrial M8 4 Pin connector. With the
following pin-outs:
2 4
1 3
Male connector on Bar
4 2
3 1
Female connector on Cable
Pin Colour Function Specication
1 Brown 24V (21-27V)
2 White Clean Pin Output 0V/24V
3 Blue 0V/ Ground
4 Black No connection

13
Connection using Meech 24VDC power supply
Meech 24V DC supplies are grounded internally. It is important that the mains
connection offers a ground connection. Two-pin outlets without a ground connection
must not be used, unless the ground post on the 971IPS-15 bar is connected to
ground.
The switchmode power supply has a standard IEC C13 mains socket and a 2000mm
HT cable to M8 Connector. A break-out wire from the switchmode power supply
provides the Clean Pin Alert output signal.
Connection using customer’s own power supply:
It is the customer’s responsibility to check that the 24V power supply they will be using
is grounded. If it is NOT grounded they must check that grounding it via the ground
post on the 971IPS-15 bar will not affect any other systems running from that power
source.
The 24V supply should be protected with a 1 Amp fuse.
Clean Pin Alert - Remote Monitoring
Remote monitoring of the need to clean the bar is provided by the output signal on
pin 2. The signal is 0V-24V suitable for direct connection to a PLC input. The output
impedance of the signal is 10kΩ. The output can also be congured to power an
external relay to provide volt-free contacts for other monitoring systems.
Using a BarMaster remote programmer the output can be set to Normally Open
(factory default) or Normally Closed.

14
PLC Wiring
10kΩ
Pull up
M8 Pin 1 24VDC
Output
0V, 24V
0V
Output Signal Voltage
Normally Open Output Matrix Normally Closed Output Matrix
24V Supply
Power ON
24V Supply
Power OFF
24V Supply
Power ON
24V Supply
Power OFF
OK (Green LED) 24V 0V OK (Green LED) 0V 0V
Dirty/Faulty
(Red LED) 0V 0V Dirty/Faulty (Red LED) 24V 0V
External Relay Wiring
10kΩ
Pull up
24VDC
0V
Imax 20mA
NO
COM
NC
Relay Power
Normally Open Output Matrix Normally Closed Output Matrix
24V Supply
Power ON
24V Supply
Power OFF
24V Supply
Power ON
24V Supply
Power OFF
OK (Green LED) OFF OFF OK (Green LED) ON OFF
Dirty/Faulty
(Red LED) ON OFF Dirty/Faulty (Red LED) OFF OFF
M8 Pin 3
M8 Pin 2
M8 Pin 1
M8 Pin 2
M8 Pin 3

15
Operation
Having connected the M8 connector to the bar, power up the 24V supply and check
for a blue constant LED on the bar. This indicates that the bar is running correctly with
a good ion output.
Caution
Always turn off the 24V supply before connecting or disconnecting the M8 connector.
Failure to do so could result in stored charges giving a small electric shock.
Maintenance
Ionisers require periodic cleaning. During normal operation, dirt will build-up on
the emitter pins and upon the body of the ioniser. This will cause a reduction in
performance.
Typically, weekly cleaning is sufcient. However, equipment used in some heavy
contamination areas, such as gravure printing or where plastic fumes are present, may
require daily cleaning. Equally, in a Class 100 area, cleaning may only be required on
a monthly basis. The performance monitoring of the 971IPS-15, will alert the operator
to the need to clean the equipment before performance drops to an unacceptable
level.
Before cleaning, ensure that the equipment is switched off.
To maintain good performance, regular cleaning of all ionising bars is required. The
open design of the 971 emitter head allows for easy and effective cleaning with a
brush, making removal unnecessary. A dry toothbrush is ideal.
NOTE: The emitter pins on 971IPS bars should not be removed for cleaning.

16
Ionising bars will need periodic wiping to clean grey deposits from the surface
of the bar. A cloth moistened with a small amount of IPA or methylated spirits is
recommended.
Let dry for a minute before turning back on.
After prolonged use, perhaps after several years, the emitter pins may become worn
and require replacement. Bags of replacement pins are available from Meech and are
supplied with a special insertion tool.
Important!
1. When replacing the emitters, only use the Meech Insertion Tool. No other tools
should be used.
2. The emitters should only be tightened nger-tight. Over-tightening the emitters will
stress them unnecessarily and may cause failure.

17
Fault Finding
To reduce the time it takes to resolve a problem with a Hyperion product, the following
process must be completed before requesting assistance from Meech.
The information below shows what is required for a 971IPS bar however, the same
process can be used for any of the Hyperion range of products.
Supplying the following information will ensure your claim is processed quickly when
you rst contact Meech:
1. Connect to a BarMaster and turn on the equipment
2. A readout will appear on screen and we will require the following information:
a. Bar Code Serial Number
b. Product Code (i.e.
A924A971-(03520
= bar length))
c. Frequency
d. Balance
e. Feedback
f. Alarm %
g. Ion Level %
h. Alarm Line
3. Status of the Warning LED (i.e. not lit, strobing red, ashing red, solid red)
4. Please provide a photo of the equipment as it is installed
5. A description and a photo or video of the problem you are experiencing
6. The action you want Meech to take e.g. repair, replace, warranty etc.

18
LED Status
1. Power LED
2. Warning LED
3. Hz Frequency LED
When the equipment powers on, the (1.) Blue LED will illuminate and the (3.) Hz LED
will start to ash red and green in time with the Hz setting. If (2.) Warning LED starts
to ash or is solid red, check the ion level with the BarMaster.
Strobing Red
for 2 seconds indicates the BarMaster has been connected
Flashing Red
on and off indicates more cleaning required
Solid Red indicates the ion level has dropped well below
the alarm setting, prompting a serious fault warning. Check
installation for metallic objects on the emitter pins.
Should the solid red LED persist, connect your BarMaster and
follow the Troubleshooting section or contact your local Meech
distributor