Memak Stella User manual

INSTALLATION AND USER MANUAL FOR STELLA OVEN I1

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INSTALLATION AND USER MANUAL FOR STELLA OVEN I3
STELLA COMBINE FIRIN KURULUM VE KULLANIM KILAVUZU I3

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INSTALLATION AND
USER MANUAL
INTRODUCTION 6
Warning Signs Used 7
Warranty 8
General Information 9
Manufacturer Company 9
Product Information 9
About the Machine 10
Manufacturing Site Design 11
Product Dimensions 12
Product Technical Detail 13
PRODUCT COMMISSIONING 13
General Rules on Unpacking the Machine 14
Load Structure 14
Product Transportation 15
General Rules for Lifting and Transporting the Machine 15
Rules for Machine Stocking 17
PRODUCT INSTALLATION 17
Fresh Water Installation 19
Waste Water Installation 22
Fermentation Chamber Water Connection 24
Electrical Connection Rules 24
OPERATING THE OVEN 25
Intended Use and Place of the Oven 25
Conditions Not to Use the Oven 25
Conditions Required for Correct Machine Operation 26
TOUCH CONTROL PANEL SIGNALS 27
Device Definition 27
Manual Cooking 28
Yeast Chamber Interface Definition 31
Recipe Display 33
Recipe Creating Display 34
Language Option 36
Failure Reporting 37
Phase Thermal Failure 38

INSTALLATION AND USER MANUAL FOR STELLA OVEN I5
Fuse Failure 39
Settings Window 40
Settings> User Window 40
Settings> Oven Window 42
Settings> Cooking Window 43
Settings> Power Window 44
Settings> Aspirator Window 45
Settings> Yeast Window 46
SAFETY 47
PERSONNEL PROTECTIVE EQUIPMENT 48
GENERAL CLEANING 49
Cleaning Rules 49
Water Installation Cleaning 49
Basket Removal and Cleaning 50
Periodic Cleaning Calendar 51
MAINTENANCE AND SETTING 51
Cooking Period and Temperature Setting 51
Steam Injection Setting 52
Special Maintenance 52
Oven Glass Replacement 53
Yeast Chamber Glass Replacement 54
Door Seal Replacement 55
Lamp Replacement 56
Door Lock Replacement 57
Periodic Maintenance Calendar 58
POSSIBLE FAILURES AND CAUSES 59

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Introduction
Manual
• Installation instructions are part of the device and contain
information for the safe device use.
• Installation instructions must be fully read before
installation.
• Installation instructions must always be ready to be
accessed by the installer at the installation site.
• Installation instructions must be maintained along the
device service life.
• MEMAK MAKİNA shall not be held responsible for the
problems arising from unintended use of the oven.
• Installation instructions must be delivered device’s
subsequent operators.
Figures
• All figures given in this manual are exemplary.
• It may show dierences according to the current device.
The company reserves its rights for technical modifications for
development!
©2018 MEMAK TECHNICAL SERVICE. All Rights Reserved. Transfer of
product-specific information to third parties is prohibited.

INSTALLATION AND USER MANUAL FOR STELLA OVEN I7
Ths way up Move n a manner as the drecton looks upwards wth the
arrow sgn.
Fragle Handle the package wth care.
Keep t dry Packed so as not to contact wth open ar.
CE Mark The machne meets the basc safety requrements.
Center of Weght Indcates the pont where the machne should be lfted.
Hanger Pont Indcates where to attach ropes or chans.
Warnng A hazardous stuaton, t may result n severe njury and
death.
Fre Fre hazard!
Hgh Voltage Attenton, Death Rsk
Hgh Temperature Door, glass and ts vcnty reach hgh temperatures when
the oven s operatng.
Operating
Mechanical Parts
Do not perform mantenance or repar work on movng
parts.
Warning Signs Used

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Warranty
Memak Makine provides opportunity for material or parts replacement
as a result of investigation for the problems arising from material or
workmanship.
Manufacturer provides 2 (two) year warranty from the date of installation
according to the contract of sale and the legal conditions in force except
the ones to be specified below.
Those not covered under warranty;
• Glass damage, bulbs and seals
• Violating the intended use of the device,
• Amendments or technical modifications to the device by persons and
persons not authorized by the manufacturer,
• Manufacturer’s original parts are not used,
• Damage caused by mechanical impacts that may occur from the
dispatch of the oven by the customer.
• Damage caused by insucient supply of all mains supplying the
oven.
• Faults that may occur due to users’ neglect of the oven.
• No one other than authorized personnel or authorized service
personnel should interfere with the repair and modification of the
device.
• Due to malfunctions in electric motors.
• Due to malfunctions in all electrical equipment.
• If the settings on the oven are tempered and broken.
• Failure to comply with the rules specified in the instructions for use.
• MemakMakine cannot be held responsible for failures or problems
caused by the use of the oven by a person who does not know how
to use the oven.

INSTALLATION AND USER MANUAL FOR STELLA OVEN I9
Manufacturer Company Information
Manufacturer: MEMAK PLASTİK GIDA MAKİNA SAN. TİC. A.Ş
Address: 4.Organize Sanayi Böl. Kayacık Mah. 103. Cad.
No: 10 Selçuklu/KONYA/TÜRKİYE
Telephone: [phone]
Fax: [phone]
Web: www.memak.com
E-Mail: [email protected]om
Product Information
LABEL INFORMATION
1. Manufacturer company information
2. Machine type
3. Machine weight
4. Machine model
5. Production date
6. Serial number
7. CE mark
8. Operating voltage
9. Operating frequency
10. Operating power

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About the Machine
Our Combine series ovens manufactured by MEMAK MAKİNA are electric convection rotary type ovens
used in restaurants, hotels and patisseries.
Compact designed for narrow use areas, prescription recording and easy operation with touch control
panel. It provides easy cleaning with internal evenings.
It is also used for the baking of frozen products in the central production of baked goods chains and
tempered glass cover which prevents heat loss.
Because it is designed in dierent sizes and can meet the needs of small, medium and large enterprises.
The specially designed air recirculation system provides stable distribution of hot air to every point of
the cooking chamber and provides stable leavening, volume and cooking.
PLEASE DO NOT INTEND TO OPERATE THE MACHINE WITHOUT READING USER MANUAL.
MEMAKMAKİNA shall not be held liable for damages to the human and the environment due to
the failure to fulfill the instructions in this manual or the incorrect use of the machine. MEMAK-
MAKİNA reserves the right to make changes in the properties and dimensions of the oven.

INSTALLATION AND USER MANUAL FOR STELLA OVEN I11
Production Area Design
1. In the entire area, there should be some room to allow for inspection and cleaning when
manufacturing equipment is installed.
2. When placing the machines, all connections must be closed so that there are no openings.
3. The floor on which the machines are placed should be accessible from the point of view of the
cleaning operation or should be completely closed.
4. In cases where equipment passes through sections such as ceiling, floor, wall, sucient floor
should be provided between equipment and wall for cleaning or machine should be mounted on
the wall not to permit any gap.
5. Auxiliary equipment must be removable and can be reassembled to facilitate cleaning.
6. Production base should be covered with hard, smooth, easy to clean and non-absorbent material.
7. For insulation, non-absorbent materials should be used. These surfaces should be accessible.
8. Stacking should be made on palettes to let minimum 100 mm distance with the floor when
storing the products.
9. Vessels used to collect waste products and waste water should be made of easy to clean materials
and should have sucient volume.
10. Doors and windows opening out of the plant should be isolated to prevent any outsourced
contamination.
11. Sucient ventilation should be ensured in the washing rooms.
12. Water and water vapor that come into direct contact with the products should be of drinkable
quality.
13. Pipes, valves and fittings used for liquid materials: Either “on-site cleaning” programs should be
implemented for these sections or systems allowing easy disassembly and assembly should be
used.
14. All fixed pipes should be isolated to prevent condensation.
15. Drainage systems for wastewater must be installed in areas where cleaning is required.
16. Floor slope should be such as to prevent water accumulation on the surface.
17. Illumination lamps should be protected as to prevent falling and breaking.
18. Power cables should be stabilized (their contact with the ground should be prevented)
19. Machine’s electrical components should be closed to prevent dust formation. Water should be
prevented from entering electrical panels.
20. Machine parts such as fan, motor should be accessibly mounted.
21. Motor and other auxiliary equipment should be placed not to touch the floor.

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Product Dmensons
(Fgure 1)
STELLA
DEPTH ( A ) mm / inc
(A1) mm / inc
(A2) mm / inc
1036
1270
1095
WIDTH ( B ) mm / inc 995
HEIGHT ( H ) mm / inc
(H1) mm / inc
(H2) mm / inc
717
2123
2191

INSTALLATION AND USER MANUAL FOR STELLA OVEN I13
Product Techncal Informaton
MODEL TYPE STELLA
Oven weght Kg 350
Yeast Chamber Weght Kg 100
Hood Weght Kg 10
Tray Capacty (40x60) Count 10
Cookng Area m22,4
PRODUCT COMMISSIONING
• Installaton s carred out by the manufacturer’s personnel or by the personnel authorzed by the
manufacturer.
• Manufacturer s not responsble for any falure caused by unauthorzed personnel. Manufacturer
s not responsble for any malfunctons caused by unauthorzed personnel durng the nstallaton,
despte the labor guarantee.
• Manufacturer cannot be held responsble for the place and techncal and legal sutablty of the
machne.
• All operatons must be carred out n accordance wth the drectves of a sole authorzed person.
• Operators and people under ther command must wear protectve clothng n complance wth
the operaton.

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General Rules on Unpackng the Machne
• Inspect the machne for damages durng transportaton before unpackng. Check that all parts
lsted n the shppng documents are present. If there are mssng parts, manufacturer must be
nformed wthn 24 hours.
• Dspose of the packagng materal n accordance wth the applcable legal regulatons when the
machne s fully nstalled.
(Fgure 2)
Store the materals used for lftng the machne n a sutable place for future use.
Load Structure
Machne can be shpped n form as stated below:
• Completely assembled;
• Partally assembled;
• Not completely assembled; parts are stacked on the pallet or optonally on top of any
wooden structure.
The vehcle to be transported must have the requred lftng capacty. (Please see machne’s techncal
nformaton chart.). Furthermore, vehcle’s mnmum loadng areas should be as follows.
Lftng devce used to rase the machne; should have sucent lftng capacty and fork length.
Manufacturer cannot be held responsble for accdents, damages and machne falures those may
occur as a result of falng to obey rules specfed n ths part.

INSTALLATION AND USER MANUAL FOR STELLA OVEN I15
Product Transportaton
General Rules on Lftng and Transportng the Machne
• Before startng the operaton, desgnate and nspect the entre transport area, the parkng area of
the vehcle carryng the transport and the area where the machne wll be nstalled. Ensure there
s no hazardous stuaton.
• Make sure that the vehcle to carry out the machne’s lftng and transport procedure of the
machne has sucent lftng capacty. Weghts are stamped on the packagng and / or are
avalable n ths manual.
• Check that the hostng ropes and chan types are approved and that the capacty nstructed by
the manufacturer s clearly wrtten on the ropes. Check whether there s a damage and corroson
wth the lftng ropes before use.
• Do not knot or twst the lftng ropes and follow the rules wrtten n ths manual by the
manufacturer. Same rules apply to chans and belts.
• Partcular attenton should be pad for lftng the machne centrally.
• Do not clmb over and pass under when the machne s loaded and movng.
• Care must be pad that unauthorzed personnel are not n the loadng area.
• In order not to cause any accdent and njures; all operators must stand at a safe dstance when
lftng the machne.
• Specal care must be pad to keep the system stable when realzng machne lftng procedure.
Movng from Lftng Pont;
• Take the necessary precautions during transport! Make sure the hooks are fully inserted and start
lifting.
• Pay particular attention to lifting the machine centered.
• Do not bend or twist the hoisting ropes and follow the rules specified in this book by the manu-
facturer. The same rules apply to chains and belts.
• When the machine is loaded and moving, do not climb over or pass under.
• Make sure that the lifting capacity of the machine is sucient for the lifting and transport of the
machine. (Figure 3)
(Fgure 3)
WARNING: Take
necessary measures
durng transportaton!.
Start wth the lftng
procedure after ensurng
that hangers fuly
nstalled.

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Use of a forklift;
• Place the forklift forks on the bottom of the pallet and make sure that the fork is at least 20 cm
from the opposite side.
• Use a forklift with sucient lifting capacity and a fork.
• Slowly transport and transport safely.
• Check that the oven (material on the pallet) rests well on the forks.
(Figure 4 and Figure 5)
(Fgure 4) (Fgure 5)
Lftng devce used to lft the machne; should have sucent lftng capacty and fork length.
The packaging structure of the product is made according to the world and European norms. It is made
ready for the shipping procedure by placing into cases packed with nylon and design in compliance
with standards by compressing with nylon with bubble pack.
PLEASE CHECK THE CASE OF PACKAGING CAREFULLY BEFORE RECEIVING THE PRODUCT.
DO NOT EVER ACCEPT PRODUCTS WITH DAMAGED, CRUSHED, STRIPED PACKAGE.
ALSO IF SUCH EVENT OCCURS PLEASE TAKE A PHOTOGRAPH AND WRITE A BRIEF NOTE
BRIEFING THE SITUATION AND NOTIFY TO THE MANUFACTURER COMPANY.

INSTALLATION AND USER MANUAL FOR STELLA OVEN I17
Rules on Machne Storage
• Store the machne n a confned space away from dust, mosture, and heat.
• The permssble ambent values for storage are as follows: Temperature: -5 C to 45 C
• Maxmum humdty: 60%
• where the machne s stored; there s no rsk of collson wth the vehcle.
• Check the guarded parts regularly.
• Do not stack machnes on top of each other.
• If the machne s stored unpacked, t should be rased from the ground wth the help of wooden
pallets. Cover the product to protect from dust and drt.
PRODUCT ASSEMBLY
Ready assembled machne:
The machne comes pre-assembled and requres specal nstallaton settngs.
Unassembled or sem-assembled machne:
If the machne has not been nstalled or has been sem-assembled; The assembly operaton must be
performed by the personnel authorzed by the manufacturer.
NOTE: Machne s frst taken on the scale. (Fgure 6)
(Fgure 6)

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1. If there s no layout plan prepared for the ovens beforehand oven shall be approprately placed.
IMPORTANT: The distance between the oven and wall should be at least (half meter) (Figure 7)
(Fgure 7)

INSTALLATION AND USER MANUAL FOR STELLA OVEN I19
2. It should be nvestgated f more than one oven to be placed. (Fgure 8)
(Fgure 8)
Fresh Water Installaton
Ths system s placed n the space at the bottom of the oven.
Ths system conssts of:
• Feed channel
• Solenoid valve set
• Water mouth
• Heat resistant hose for connection
The solenod valve set conssts of:
• Solenod valve
• Flter cassette
• Handle
3 or more supply lnes (for each steam devce) consst of:
• Solenod valve
• 24V solenod valve wth col
Notes:
• To absorb the pressure from the main switch, make the connection with a flexible hose.
• If necessary, install a manually controlled valve in order to shut down the system suddenly.
• After using the oven on the first day, check whether the filters are dirty or not.

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Freshwater nstallaton form should conform to (Fgure 9 and Fgure 10)
(Fgure 9)