Members Mark M3206ALP User manual

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NOTETOASSEMBLER/INSTALLER:
Leavethismanualwiththeconsumer.
NOTETOCONSUMER:
Keepthismanualforfuturereference.
RECORDYOURSERIAL# __________________
(seesilverCSAlabelonmainbodyofgrill)
IMPORTANT:
Ÿ
Manual#P80118002H-Date:2006/01/20
Grill Information Center:
Callusfirst ifyou haveanyproblemwiththis
product.Wecan helpyouwithquestionsabout
assemblyandgrilloperationorifthereare
damaged ormissingpartswhen youunpack
thisunitfromtheshippingbox.Pleasecall
beforereturningtothestore.
1-800-770-9769
8am-4:30pmCST,Mondaythrough Friday
Failuretocomplywiththeseinstructionscould
resultinafireorexplosionthatcouldcause
seriousbodilyinjury,deathorpropertydamage.
Beforeusing thisgasapplianceread all
instructionsand performall gasleak-check
procedureseveniftheproductwaspre-assembled
bytheretailerormanufacturer.
Use yourgrill atleast3feetaway fromany
wall orsurface. Useyourgrill atleast 3feet
awayfromcombustibleobjectsthatcanmeltor
catchfire(suchasvinylorwood siding,fences
andoverhangs)orsourcesofignition including
pilot lightson waterheatersand liveelectrical
appliances.
THISGASAPPLIANCEISDESIGNEDFOR
OUTDOORUSEONLY.
Combustion byproductsproduced when using
thisproductcontainchemicalsknowntothe
Stateof Californiatocausecancer,birthde-
fects,orotherreproductiveharm.
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WARNING
! !
Natural Gas (NG)Grill
ModelM3206ANG
OPERATOR'SMANUAL
Liquid Propane Gas (LPG)
Grill
ModelM3206ALP

2
Tableof Contents
PrimarySafetyWarnings...........................1-3
Pre-AssemblyInstructions..............................3
PartDiagramsandLists..........................4-8
AssemblyInstructions...............................9-11
Use&CareInstructions:
•GasSafetyand LeakTests...........12-15
•Lighting Instructions............................16-17
•Troubleshooting..........................................17
•Rotisserie Instruction...........................18-19
•Cleaning andMaintenance................20-21
•CookingGuide...................................A1-A2
•FrequentlyAsked Questions............A3-A4
WarrantyTerms...........................BackCover
Leakinggas maycause afireor
explosionwhichcouldresultinproperty
damage,personal injuryordeath.
DANGER
!!
1.
2
3.
4.
Ifyousmell gas:
Shutoff gas to theappliance.
Extinguishanyopenflame.
Openlid.
Ifodorcontinues, keepawayfrom
theappliance andimmediatelycall
your gas supplieroryour fire
department.
Donot storeoruse gasolineor
otherflammable liquidsorvaporsin
thevicinityof this oranyother
appliances.
AnLPcylindernot connectedfor
use shall not bestoredinthevicin-
ityof this oranyotherappliance.
1.
2.
WARNING
! !
1.
2.
3.
WARNING
! !
Donot storespareLP cylinder
within10feet(3m)ofthisappliance.
Donot storeoruse gasolineor
otherflammable liquidsand
vaporswithin25 feet(8m)of this
appliance.
Whencookingwithoil/grease, do
not allowtheoil/grease to get
hotter350°F(177°C)
Donot leaveoil/grease unattended.
4.
WARNING
! !
LPGgrill modelsmustbeusedwithLiquid
PropaneGasand theregulatorassembly
supplied.NaturalGasmodelsmustbeused with
NaturalGas only.Anyattempttoconvert thegrill
fromone fueltype toanotherisextremely
hazardous andwill voidthewarranty.
Never use yourgas grill inagarage,porch,shed,
breezewayoranyotherenclosedarea.
Never obstructtheflow ofventilation airaround your
gas grill housing.
Never disconnectthe gasregulatororanygas
fitting whileyourgrill islit. Alitgrill canignite
leaking gas and causeafireorexplosion which
couldresultinpropertydamage,personalinjury
ordeath.
Keepgas regulatorhoseaway fromhotgrill
surfacesanddrippinggrease.Avoidunnecessary
twisting ofhose.Visuallyinspecthose priorto
each use forcuts,cracks,excessivewearorother
damage.Ifthehose appears damageddo not
use thegas grill.Call:1-800-770-9769 foran
authorizedreplacementhose.
•
•
•
•
•
TheGreaseDrainingTrayandGrease
Receptaclemustbevisuallyinspected
beforeeachgrilluse.Removeanygrease
andwashGreaseDrainingTrayand
GreaseReceptaclewithamildsoapand
warmwatersolution. Failuretocomply
withthese instructionscouldresultin
agrease fireorexplosionthatcould
cause seriousbodily injury,deathor
propertydamage.
WARNING
! !

Pre-AssemblyInstructionsForYourSafety
Spiders and small insectscanspinwebsand
nestinthegrill BurnerTubes during transitand
warehousing which canleadtoagas flow
obstruction resulting inafireinand around the
BurnerTubes.Thistypeof"FLASHBACK FIRE"
cancause seriousgrill damageand createan
unsafeoperating condition fortheuser.
Toreduce thechance ofFLASHBACK
FIREyou mustcleantheBurner Tubes
as followsbefore initialuse.
Alsodo thisatleastonceamonthinsummer
and fall orwheneverspiders areactiveinyour
area,and ifyourgrill has notbeenusedforan
extendedperiod oftime.
WARNING
! !
Failuretocomplywiththeseinstructionscould
resultinafire orexplosionthatcouldcause
seriousbodilyinjury,deathorpropertydamage.
WARNING
! !
Forsafeoperation ensuretheGas ValveAssem-
blyOrificeisinsidetheBurnerTubebeforeusing
yourgrill.See figure.IftheOrificeisnotinside
theBurnerTube,lighting theBurnermaycause
explosion and/orfireresulting inseriousbodily
injuryand/orpropertydamage.
METHOD 1:Bend astiff wireorwirecoat
hangerintoasmall hook as shown and run
thehook through theBurnerTubeand inside
theBurnerseveraltimes toremovedebris.
METHOD 2:Use abottlebrushwithaflexible
handleand run thebrushthrough theBurner
Tubeand insidetheBurnerseveraltimes to
removeanydebris.
METHOD 3:Use anairhose toforceair
through each BurnerTube.Theforcedair
shouldpass debrisorobstructionsthrough
theBurnerand outthePorts.
TOCLEAN BURNERTUBE,INSERTHOOK
HERE
1.Removethescrewfromtherearofeach
BurnerusingaPhillipsHeadScrewdriver.
2.Carefullylift eachBurnerupandaway fromthe
GasValveOrifice.
3.Check andcleanBurner/VenturiTubesforinsects
andinsectnests.Acloggedtube can leadtoafire
beneaththegrill.
4.Refertothefigurebelow and performoneof
these 3cleaning methods:
Orifice BurnerTube
GasValveAssembly
ToolsRequiredforAssembly include:
protectiveworkgloves
protectiveeyewear
PhillipsHeadScrewdriver
Whileit ispossibleforone person tounpack thisgas
grill,obtainassistancefromanotherperson when
handling thelargepieces.
UsetheHardwareand Part Diagramstoensureall
itemsareincludedand freeofdamage.
Do notassembleoroperatethegrill ifitappears
damaged.If therearedamaged ormissingparts
whenyou unpack theshipping boxoryou have
questions during the assemblyprocess,callthe:
Toexpeditethe assemblyprocess follow these
general guidelines:
•
•
GrillInformationCenter1-800-770-9769
8am-4:30pmCST,MondaythroughFriday
•
9Burner
Foot
3
Grill Installation Codes
The installationmustconformwithlocalcodesor,in
the absence oflocalcodes,witheitherthe National
FuelGasCode,ANSIZ223.1/NFPA54,orCAN/CGA-
B149.1,NaturalGasandPropane InstallationCode.

HardwarePack PartsList forModelsM3206ALP&M3206ANG
HardwarePack forModelsM3206ALP&M3206ANG
PhillipsHeadScrew
1/4"x1/2"
Qty.16
Part#S112G04081
FlangeNut1/4"
Qty.8
Part#S313G04081
*OneBattery/AA includedintheHardwarePack.
Hardwarealreadyinstalled inthe Cart BottomShelf
Wing Bolt5/16"x4-1/2"
Qty.1
Part#S233G05461
PART#PARTDESCRIPTIONQTYPURPOSEOFPART
P06002013AHardwarePack1Foruseinassembly
S112G04081PhillipsHead Screw1/4"x1/2"8AttachesSide ShelfBracketstoBowlPanels
S112G04081PhillipsHead Screw1/4"x1/2"8
S313G04081FlangeNut1/4"8
AttachesLeftSideShelfand Side Burner Frameto
BowlPanels
4

PartsDiagramforModelsM3206ALP&M3206ANG
18
20
12
74 72 77
61
59 62
69
70
57 64
60 67
66
71 68
75 58
56
65 53 62(NGOnly)
50
32
37 36
55
52
35
34
33
17
30 28 26
13
15
48A 41
43
29
31
13
42
51
76 14
54
48B
49
81 47
46
45
44
80
78
40 39
21
22
16
25
19
63
23
27
24
14
38
6A
11
10
9
7
8
6B
3
5
2
1
4
79
73
5

PartsList forModelsM3206ALP&M3206ANG
KEYDESCRIPTIONPART#QTY
1LidAssemblyY0110038 1
2TemperatureGaugeP00601061A1
3LidHandleP00205069B1
4ProtectivePadP05518002I4
5Cooking Rack/SecondaryP01516003A1
6ACooking GridP01604012A2
6BCooking GridP01604010A1
7Burner/MainP02008024A5
8Savor Plates®P01708004A5
9Savor Plates®Bracket, FrontP03328015A5
10Savor Plates®Bracket, RearP03328017A5
11BurnerBracketP0220505ED1
12SideShelf,LeftP01106005A1
13SideShelfBracket,LeftFront/RightRearP01204005F2
14SideShelfBracket,LeftRear/ RightFrontP01206005F2
15BowlSide Panel,LeftP0072054PC1
16BowlSide Panel,RightP0072154PC1
17GreaseDrainingPlateP06902005C2
18Back Burner WindShieldP06905037B1
19Back Burner AssemblyY03100231
20Back Burner ElectrodeP02610005B1
Back Burner Orifice(LPG)P06527003A1
Back Burner Orifice(NG)P06527004A1
22Back Burner ExtensionTubeP03717024B1
23BowlPanel,RearP0072555DC1
24BowlPanel,FrontP0073855DC1
25LidHingeP05501020A2
26GasCollector BoxwithElectrodeP02609002B5
27ElectricWireSetP02615080A1
GasValve/ManifoldAssembly(LPG)Y00602971
GasValve/ManifoldAssembly(NG)Y00602981
29GasFittingP03906003A1
30ControlPanel,UpperP02909198S1
31ControlPanel,ExtensionP02909401S1
ControlPanel,Lower (LPG)P02909211A1
ControlPanel,Lower (NG)P02909221F1
33ControlKnob SeatP03415014S6
34ControlKnob SpringP05504021A6
35ControlKnob forMainBurnersP03411383S5
36ControlKnob forBack BurnerP03411373S1
37ElectricIgnitor, 6-portP02502145C1
38SideBurner LidP01127004B1
39SideBurner FrameP01104010A1
40SideBurner BodyP02301015B1
41SideBurner PotSupportP00805010B1
42SideBurnerP02002012A1
43SideBurner ElectrodeP02614007C1
44ControlKnob forSide BurnerP03401043S1
45ControlKnob SpringP05504021A1
46ControlKnob SeatforSide BurnerKnobP03408053S1
21
28
32
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PartsList forModelsM3206ALP&M3206ANG
To obtainthecorrectreplacementparts foryourgas grill,please refertothepart numbers inthisparts
list. Thefollowing information isrequiredtoensureyou receivethecorrectparts:
1.Modeland SerialNumber(see CSA labelon grill)
2.Part Number
3.Part Description
4.Quantityofparts needed
Important: Use onlyfactoryauthorizedparts. Theuse ofanypart thatisnotfactoryauthorizedcanbe
dangerousand will alsovoidyourproductwarranty.KeepthisOperator'sManualforconvenientreferral
and forpart replacement.
Fortherepairorreplacementparts you need:
Call ourGrill Information Centerat 1-800-770-9769
KEYDESCRIPTIONPART#QTY
Side BurnerGasValveAssembly(LPG)Y00603001
Side BurnerGasValveAssembly(NG)Y00603011
48ASide BurnerConnectionHose,SocketP03705048K1
48BSide BurnerConnectionHose,PlugP03705049H1
49GreaseTrayP02707065B1
50GreaseTrayHandleP00213003B1
51GreaseTrayHeatShield, LowerP06903028A1
52BowlSupport Bracket, LeftP01301004B1
53BowlSupport Bracket, RightP01302004B1
54BowlWindShieldP06906021C1
55DoorHinge Bracket, LeftP03302014A1
56DoorHinge Bracket, RightP03302015A1
57CartSide Panel,LeftP07602013A1
CartSide Panel,Right(LPG)P07603015A1
CartSide Panel,Right(NG)P07603016A1
59DoorBracketP01316004B1
60DoorMagnetP05523001K4
61CartRearPanelP07701052A1
CartBottomShelf(LPG)P01008006C1
CartBottomShelf(NG)P01008007C1
63GreaseTrayHeatShield, UpperP06903037A1
64CasterSeat, Left FrontP05327021T1
65CasterSeat, Left RearP05327022T1
66CasterSeat, Right FrontP05327023T1
67CasterSeat, Right RearP05327024T1
68Caster,2.5in.,withBrakeP05110004D4
69DoorHandleP00205073B2
70Door,LeftP04302029A1
71Door,RightP04303029A1
72RegulatorwithHose(LPG)P03601004A1
73Lighting StickP05507031E1
74HoseClipP05536001P1
75DoorStop PlateP05510014U1
CartSpiceBasket(LPG)P05204005B1
CartSpiceBasket(NG)P05204005B2
77RegulatorAssembly(NG)Y00800071
78Side BurnerExtensionHose(NGonly)P03705028F1
79Hose,12ft. (NG)P03703001A1
80RegulatorBracket(NG)P03328018A1
81
NamePlate
P00414005Q
1
RotisserieAssembly
Y0250089
1
Grill Cover
P07007018A
1
HardwarePack
P06002013A
1
Operator'sManual
P80118002H
1
47
76
62
58
7

Y0250089 RotisserieAssemblyPartsDiagram
GrillInformationCenter:Ifyouhavequestionsaboutassemblyorgrilloperation,or
iftherearedamaged ormissing partswhen youunpack thisunitfromthe shippingbox,call us
8:00am-4:30pmCST,MondaythroughFridayat:1-800-770-9769
Rot.Screw#10-24x3/4"
UNC
Qty.2
Part#S112G10124
Rot.Thumbscrew
3/8"x1/2"
Qty.3
Part#S196G06084
Rot. Washer
Qty.2
Part#S411G03084
Rot. Nut#10-24
Qty.2
Part#S362G10124
Y0250089 RotisserieAssemblyPartsList
KEY PART#
DESCRIPTION QTY
Rot.Handle
Rot.Bushing
Rot. Thumbscrew3/8"x1/2"
Rot.Collar
Rot. Spit
Rot. Holding Fork
Rot. MotorBracket
Rot.Motor/AC
Rot. Screw#10-24x3/4"UNC
Rot. Washer
Rot. Nut#10-24
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
1
1
3
1
1
2
1
1
2
2
2
P05508004E
P05508092F
S196G06084
P05508091F
P05508146F
P05508090F
P03307028A
P07101008B
S112G10124
S411G03084
S362G10124
HardwareforRotisserie
9
10 11
7
4
8
3
3
6
3
2
1
5
8

SideShelfBracket, (A) SideShelf Bracket, (A)
Side ShelfBracket,(B)
Side ShelfBracket,(B)
AssemblyInstructions
Removeall packedcomponents.Use theparts listtocheck thatall necessaryparts havebeenincluded.
Assemblethegas grill on aprotectiveworksurfacetoavoidscratching grill surfaces.Inspectyourgrill fordamage
as you proceed.Do notassembleoroperateyourgrill ifitappears damaged.
Attach theSideShelfBracket(A)totheRearofRightBowlPanel.
Attach theSideShelfBracket(B)totheFrontofRightBowlPanel.
Tightensecurelyusing 1/4”x1/2”PhillipsHeadScrews.
RepeatforLeft SideShelfBrackets.
1Install SideShelfBrackets
PhillipsHeadScrew
1/4"x1/2"
Qty.8
Part#S112G04081
FlangeNut1/4"
Qty.8
Part#S313G04081
PlacetheSideShelfovertheLeft SideShelfBracketsand
SideBurnerFrameovertheRightSideShelfBrackets.
Tightensecurelybyusing Screwsand Nutsprovided.
2Install Left SideShelfand RightSideBurner Frame
PhillipsHeadScrew
1/4"x1/2"
Qty.8
Part#S112G04081
9

Pushback SleeveoftheSocket. See FigureA.
InsertPlug thenreleaseSleeve.See FigureB.
PushPlug untilsleevesnapsforwardlocking the
Plug intotheSocket. See FigureC.
Pushthe SideBurnerHose intohose holder.
3Install SideBurner Connection Hose
Socket
Plug
Figure A
Figure B
Figure C
SLEEVE
SLEEVE
SOCKET
Hose Holder
Sleeve
PLUG
10

Failureto readandfollow theUseand Care
Instructionscouldresultinafireorexplosion
thatcouldcauseseriousbodilyinjury,deathor
propertydamage.
WARNING !!
FinalGrill AssemblyStep
Whenyou have finishedassembling your
grill besure thatall screwsare tightened
forsafeoperation ofyourgrill.
Besureall ControlKnobsaresetto
"OFF"and opentheGrill Lid.
Haveyourassistantstand behind tothe
rightofthegrill and look towardthefront
ofthegrill bowl. Never putyourface
insidetheGrill Head.
Press theIgnitorCap.You shouldhear
a"clicking"sound.Yourassistantshould
see abluesparkwithineach Gas
CollectorBox.Ifasparkispresentthe
ElectrodeTipsareproperlypositioned.
Ifno sparkisseen,theSparkGap
needstobeadjustedas follows:
•
•
•
Using anadjustablewrench,loosenthe
InsideNutuntil theGas CollectorBoxcan
beturnedupward.
IfthegapbetweentheSparkElec-
trodeTipand Receiverismorethan
3/16"use long nose pliers togently
squeeze theGas CollectorBoxto
narrow gap.
ReturntheGas CollectorBoxtoits
originalposition,securetheInsideNut
and trytheElectrodeCheck again.Ifno
"clicking"sound isheard:
AA Batterymaybeinstalledback-
wards.
Electricwiresmay be loose.Remove
theAABatteryand inspecttheIgnitor
Junction Boxfound behind theControl
Paneland reconnectanyloose wires.
SideBurner ElectrodeCheck
6Opensideburnerlid.Removeplastic
shipping band fromburnerand pot
support.
Pushand turnsideburnerControlKnob
toHIGH.Look forsparkbetweentipof
electrodeand burner.
Ifyou don'tsee asparkfromsideburnerelec-
trode,adjustgapbetweenelectrodeand
burnersurfaceto3/16 in.
SparkElectrodeTip
SparkReceiver
InsideNut 7Place the SavorPlates®above the
Burners.
PlacetheCooking Gridson theledge
abovetheSavorPlates®.
PlacetheSecondaryCooking Rack on
theslotson eithersideoftheGrill
Bowl.
SavorPlates
Cooking Grids
SecondaryCooking Rack
®
-
-
Install IgnitorBattery
4UnscrewIgnitorCapfromControlPanel.
PlacesuppliedAA batteryintotheIgnitor
Slotwithpositivepolefacing you.
Position theCapand Spring overtheAA
batteryand tightenontoControlPanel.
Withtheassistance ofanother person,
perform thisElectrodeCheck before
proceeding.
5
Thistestwillensurethatthe SparkElectrode Tips
areproperlypositionedsoyourgrilllightseasily
andproperly. IgnitorSlot
AABattery
IgnitorCap
+_
Spring
SparkGap GasCollectorBox Install Cooking Components
11

USE AND CAREINSTRUCTIONS
CORRECTLPGASTANK USE
LPGasgrillmodelsaredesignedforusewitha
standard20lb.LiquidPropane Gas(LPGas)tank,
notincluded withgrill. Never connectyourgasgrillto
an LPGastankthatexceeds thiscapacity.Atankof
approximately12inchesindiameterby18-1/2inches
highisthe maximumsizeLPGastanktouse. You
mustusean "OPD"gastankwhichoffersalisted
Overfill PreventionDevice. Thissafetyfeature
preventstankfrombeingoverfilled whichcan cause
malfunctionofLPGastank,regulatorand/orgrill.
Never connectan unregulated LPgastanktoyour
gasgrill. Thegasregulatorassemblysuppliedwith
yourgasgrillisadjusted tohavean outletpressure
of11"watercolumn(W.C.)forconnectiontoanLP
gastank.Onlyusetheregulatorandhoseassembly
supplied withyourgasgrill. Replacementregulators
andhoseassembliesmustbethosespecifiedby
theManufacturer.
Have yourLPGasdealercheckthereleasevalve
afterevery fillingtoensureitremains freeofdefects.
Always keepLPGastankinuprightposition.
DonotsubjecttheLPGastanktoexcessive heat.
Neverstorean LPGastankindoors.If youstore
yourgasgrillinthe garage always disconnectthe
LPGastankfirstandstoreit safelyoutside.
LPGastanksmustbestored outdoorsinawell-
ventilated areaandoutofthe reachofchildren.
Disconnected LPGastanks mustnotbestoredina
building,garageoranyotherenclosed area.
The regulatorandhoseassemblycan be seen after
openingthe doors(ifapplicable)andmustbe
inspectedbeforeeachuseofthe grill. Ifthereis
excessiveabrasionorwearorif thehoseiscut,it
mustbe replaced priortousingthe grillagain.
Never lightyourgasgrillwiththelidclosedor
beforecheckingtoensurethe burnertubesarefully
seated overthe gasvalve orifices.
Never allow childrentooperateyourgrill.Do not
allow childrenorpetstoplaynearyourgrill.
The LPGastankmustbe constructedandmarked
inaccordance withtheSpecifications forLP-Gas
CylindersoftheU.S.DepartmentofTransportation
(D.O.T.)orthe NationalStandardofCanada,CAN/
CSA-B339,Cylinders,SpheresandTubesfor
TransportationofDangerous Goods;andCommis-
sion,asapplicable.
The LPGastankmusthaveashutoffvalve,
terminatinginanLPGassupplytankvalve outlet,
thatiscompatiblewithaType1tankconnection
device.The LPGastankmustalso haveasafety
reliefdevice thathasadirectconnectionwiththe
vaporspace ofthetank.
The tanksupplysystemmustbe arranged forvapor
withdrawal.
The LPGastankusedmusthaveacollar
toprotectthetankvalve.
WARNING !!
DonotstoreaspareLP-Gastank underornear
thisappliance.
Neverfillthetankbeyond80percentfull; and
Ifthe information in"(a)"and"(b)"isnotfollowed
exactly,afirecausingdeathorseriousinjurymay
occur.
A.
B.
C.
•
Use ofalcoholordrugsmayimpairtheabilityto
assembleand operatetheappliance.
Keepfireextinguisherreadilyaccessible.Inthe
eventofaoil/grease fire,do notattemptto
extinguishwithwater. Use typeBextinguisher
orsmotherwithdirt, sand orbaking soda.
Intheeventofrain,coverthegrill and turnoff
theburnerand gas supply.
Use yourgrill on alevel,stablesurfaceinan
area clearofcombustiblematerials.
Do notleavegrill unattendedwheninuse.
Do notmovetheappliancewheninuse.
Allow thegrill tocoolbeforemoving orstoring.
Do notuse yourgrill as aheater.
Thisgrill isnotintendedtobeinstalledin
oron recreationalvehicles and/orboats.
•
•
WARNING
! !
Use yourgrill atleast3feetawayfromany
wall orsurface. Use yourgrill atleast 3feet
away fromcombustibleobjectsthatcanmelt
orcatch fire(such as vinylorwood siding,
fences and overhangs) orsources ofignition
including pilotlightson waterheaters and live
electricalappliances.
Never use yourgas grill inagarage,porch,shed,
breezewayoranyotherenclosedarea.
Never obstructtheflow ofventilation airaround
yourgas grill housing.
12

13
USE AND CAREINSTRUCTIONS
NOTEaboutLPGas TankExchangePrograms
Manyretailers thatsell grillsofferyou theoption of
replacing youremptyLP Gas tank through anex-
change service.Useonlythosereputableexchange
companiesthatinspect,precisionfill,testandcertify
theirtanks.Exchangeyourtank onlyforanOPD safety
feature-equippedtank as describedintheLP Gastank
sectionofthismanual.
Ÿ
How toLeak TestyourLPGas Tank
LPGas Modelonly:
Secure a20lb LPGas TanktoGas Grill
Ifgrowingbubbles appeardo notuseormove
theLPGastank.ContactanLPGasSupplier
oryourfiredepartment!
WARNING
!!
Use acleanpaintbrushand a50/50 mildsoapand
watersolution.
BrushsoapysolutionontoLP Gastank inthe
areasindicatedbythearrows.Seediagram.
Ifgrowingbubbles appeardo notuseormovethe
LPGastank.Callan LPGasSupplieroryourFire
Department.
Allleaktestsmustberepeated each timeyourLP
Gastank isexchangedorrefilled.
Whencheckingforgas leaksdonotsmoke.
Donotusean openflametocheckforgas leaks.
Yourgrillmustbeleaktested outdoorsinawell-
ventilated area,awayfromignitionsources such as
gasfiredorelectricalappliances.Duringthe leak test,
keepyourgrillaway fromopenflamesorsparks.
Donotusehouseholdcleaningagents.Damage to
gas assemblycomponentscanresult.
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Foryoursafety:
Leaktestnewand exchangedLP Gas tanksBEFORE
connecting onetoyourgrill.
Alwayskeepnewand exchangedLP Gas tanksinan
uprightpositionduringuse,transitorstorage.
Wing Bolt5/16"x4-1/2"
Qty.1
Part#S233G05461
TurnyourLP Gas Tank Valveclockwise tothe
closedorOFF positon.
PlaceLP Gas tank intotank holeon bottomshelf
Install thetank sotheTank Valvefaces therear
rightcornerofcabinet.
ScrewtheWing Boltintosecurethegas tank.

USE AND CAREINSTRUCTIONS
Checkall connectionsforLPGasLeaks
Never testforleakswithaflame.Priortofirstuse,
atthebeginningofeachseason,orevery time
yourLPGastankischanged,youmustcheckfor
gasleaks.Followthesethreesteps:
Makeasoapsolution bymixing onepart liquid
detergentand onepart water.
Turnthegrill ControlKnobstothefull OFF
position,thenturnthegas ON atsource.
Applythesoapsolution toall gas connections
indicatedbythearrows.Seediagram.If
bubbles appearinthesoapsolution the
connectionsarenotproperlysealed.Check
each fitting and tightenorrepairas necessary.
GasValve /Manifold Assembly
RegulatorwithHose(LPG)
LP GasTank
Ifyou haveagas leakthatcannotberepairedby
tightening,turnoff thegas atthesource,disconnect
fuellinefromyourgrill and call 1-800-770-9769
oryourgas supplierforrepairassistance.
Neverdisconnectthegasregulatororanygas
fitting whileyourgrill islit. Alitgrill canignite
leaking gas and cause afireorexplosion which
couldresultinproperty damage,personalinjury
ordeath.
WARNING
! !
LPGasModelonly:
ConnectRegulatorwithHosetoyourLPGTank
Turnall BurnerValves totheOFFposition.
Inspectthevalveconnection port and regulator
assemblyfordamageordebris.Removeany
debris.Neveruse damagedorplugged
equipment.
Connecttheregulatorassemblytothetank valve
and HAND TIGHTEN nutclockwise toafull stop.
DONOT use awrench totightenbecause itcould
damagetheQuick Coupling Nutand resultina
hazardouscondition.
Openthetank valve1/4to1/2(counterclockwise)
and use asoapywatersolution tocheck all
connectionsforleaksbeforeattempting tolight
yourgrill.See "Checking forLP Gas Leaks".If
aleakisfound,turnthetank valveoff and do not
use yourgrill until theleakisrepaired.
Type1connectionper
ANSI Z21.58b-2002
Quick
Coupling Nut
CAUTION: Whentheapplianceisnotinuse thegas
mustbeturnedoff atthetank.
Beforeusingthisgasappliance read all
instructionsand performall gas leak-check
proceduresevenif theproductwas
pre-assembledbytheretailerormanufacturer.
WARNING
! !
Disconnecting ALiquid PropaneGas (LPG)
TankFromYourGrill
MakesuretheBurnerValves and LP Gas tank valve
areoff. (Turnclockwise toclose.)
Detach thehose and regulatorassemblyfromthe
LP Gas tank valvebyturning theQuick Coupling
Nutcounterclockwise.
14

USE AND CAREINSTRUCTIONS
NaturalGas Modelonly:
Connecting NaturalGas ToYourGrill
WARNING !!
Check all connectionsforNGLeaks
Never testforleakswithaflame.Priortofirstuse,
atthebeginningofeach season,youmustcheck
forgasleaks.Followthesethreesteps:
Makeasoapsolution bymixing onepart liquid
detergentand onepart water.
Turnthegrill ControlKnobstothefull OFF
position,thenturnthegas ON atsource.
Applythesoapsolution toall gas connections
indicatedbythearrows.See Fig.3.Ifbubbles
appearinthesoapsolution theconnections
arenotproperlysealed.Check each fitting and
tightenorrepairas necessary.
Figure 1
Figure 3
Figure 2
GasSupply
Inside Wall
OutsideWall
MaleFitting
ToGrill
Locking
ShutOff
ShutOff
Quick
Disconnect
Yournaturalgas grill isdesignedtooperateon
naturalgas only,atapressureof4"watercolumn
(W.C.) withnaturalgas regulator. Thegas pressure
Regulatorsuppliedwiththisappliancemustbe
used.ThisRegulatorissetforanoutletpressure
of4"W.C.
Install aShutoff Valveatthegas supplysource
outdoors atapointafterthegas pipeexitsthe
outsidewall and beforethequick-disconnecthose.
Orinstall itatthepointbeforethegas linepiping
Pipesealing compound orpipethreadtape
resistanttotheaction ofnaturalgas mustbeused
on all malepipethreadconnections.
Disconnectyourgas grill fromfuelsourcewhenthe
gas supplyisbeing testedathigh pressures.This
gas grill and itsindividualshutoff valvemustbe
disconnectedfromthegas supplypipesystem
during anypressuretesting ofthatsystemat
pressureinexcess of1/2psi(3.5kpa).
Turnoff yourgas grill whenthegas supplyisbeing
testedatlow pressures.Thegrill mustbeisolated
fromthegas supplypipesystembyclosing its
individualmanualshutoff valveduring anypressure
testing ofthegas supplypipesystematpressures
equaltoorless than1/2psi(3.5kpa).
NaturalGasSafetyInstructions
Horizontalfitting Hose,12 ft./ NGSwivel nut
enters theground.See Fig.2.
GasValve /Manifold Assembly
NGRegulator Hose,12 ft./ NG
Ifyou haveagas leakthatcannotberepaired
bytightening,turnoffthegasatthesource,
disconnectfuelline fromyourgrillandcall
1-800-770-9769 oryourgas supplierforrepair
assistance.
15
ConnecttheSwivelnutofthe 12'NaturalGas
Hose tothehorizontalfittingofNG Regulatoras
shownin Fig.1.Connecttheotherhose end
(maleplug)tothegas supplylinefromhouse.
Also,read and follow allnaturalgas safety
instructionsbelow.

BackBurnerLightingInstructions
Followsteps1through 6oftheGrillLighting
Instructions.
Pushand turncontrolknob toON.Immediately
press theElectricIgnitorfor3-4secondstolightthe
Burner.
Ifignition does notoccurin5seconds,turnthe
burnerControlKnob(s) and gas sourceOFF and
conductaleaktestofALL gas connectionsand gas
sources as explainedintheUse and Caresection
ofthismanual.Ifno leaksaredetected,wait5
minutes foranygas toclearand repeatthelighting
procedure.
AfterBurnerislit, turnthetank valveSLOWLYone
more1/4ofaturnfor1/2ofonecompleteturn.
1.
3.
2.
USE AND CAREINSTRUCTIONS
GrillLightingInstructions
5.
4.
3.
2.
1.
Failuretoreplaceafaultyhose,securegas supply
connectionsortoopentheLidbeforeproceeding
totheLighting Procedures couldresultinafire
orexplosion thatcouldcause seriousbodilyinjury,
death,orpropertydamage.
WARNING
!!
SetControlKnobstoOFF and opentheLP Gas
SLOWLY 1/4of aturn.
Pushand turnLeft ControlKnob toHIGH.
Immediatelypress theElectricIgnitorfor3-4
secondstolighttheBurner.
Ifignition does notoccurin5seconds,turnthe
burnerControlKnob(s) and gas sourceOFF and
conductaleaktestofALL gas connectionsand gas
sources as explainedintheUse and Caresection
ofthismanual.Ifno leaksaredetected,wait5
minutes foranygas toclearand repeatthelighting
procedure.
AfterBurnerislit, turnthetank valveSLOWLYone
more1/4ofaturnfor1/2ofonecompleteturn.
OnceoneBurnerislit, theadjacentBurnercanbelit
byturning itsControlKnob toHIGH.
6. tank valve
7.
10.
9.
8.
OFF Open LP
gastank
PRESS
11.
BurnerControlKnobson ControlPanel
LOW
OFF
HI
Beforeeach use,check all hoses forcracks,nicks,cuts,
burnsorabrasions.Ifahose isdamagedinanyway,do
notuse yourgrill beforereplacing thehose withan
authorizedpart fromtheParts List. Alsomakesureall
gas supplyconnectionsaresecurelytightened.
Familiarize yourselfwiththesafetyand Use and Care
instructionsinthismanual.Do notsmokewhilelighting
grill orchecking gas supplyconnections.
BesuretheLP Gas tank isfilled.
OpentheGrill Lid.
Check thattheend ofeach BurnerTubeisproperly
locatedovereach ValveOrifice.
BACK
BURNER
MAIN
BURNER
Follow steps1through 5oftheGrill Lighting
Instructions.
OpenSideBurnerLid.
SetControlKnob toOFF and opentheLP Gas tank
valve SLOWLY 1/4ofaturn.ForNaturalGas open
theShutOff Valveatsource.
PushandturntheControlKnobtoHIGH.Thebuilt
sparkignitorwill lightthe Burnerautomatically.
You mayhavetopuskand turntheControlKnob up to
3to4times tolight.
If ignition does not occur,turntheburner ControlKnob
and gas sourceOFF and conductaleaktestofALL
gas connectionsand fuelsources.Ifno leaksare
detected,wait5minutes foranygas toclearand re-
peatthelighting procedure.
1.
SideBurner Lighting Instructions
2.
3.
4.
5.
6.
OFF
ON
4.
16

USE AND CAREINSTRUCTIONS
ManuallyLighting YourGrill By Paper Match
To lightyourgas grill bymatch,insertamatch intothe
Lighting Stick and follow steps1through 6oftheGrill
Lighting Instructions.Then,lightthematch and place
Lighting Stick through theLighting Holeon theleft side
ofthegrill asshownbelow.TurnthenearestControl
Knob totheHIGH setting torelease gas.TheBurner
shouldlightimmediately.
Never leanoverthegrill cooking area while
lighting yourgas grill.Keepyourfaceand body
asafedistance(atleast18 inches)fromthe
Lighting HoleorBurners whenlighting yourgrill
bymatch.
WARNING
!!
Ifignition does notoccurin5seconds,turntheControl
Knob(s) and gas sourceOFF and conductaleaktest
as explainedintheUse and Caresection of thismanual.
Ifno leaksaredetected,wait5minutes foranygas
toclearand repeatthelighting procedure.
WARNING
!!
WARNING !!
ShouldaFLASHBACKfireoccurin oraround
theBurnerTubes,follow theinstructionsbelow.
Failuretocomplywiththeseinstructionscould
resultinafireorexplosionthatcouldcause
seriousbodilyinjury,death,orpropertydamage.
LightingHole
Troubleshooting
Ifthegrill failstolight:
WARNING
MisalignmentofBurnerTubesoverOrifices
Correction: RepositionBurnerTubesoverOrifices.
Obstruction ingas line
Correction: Removefuelline fromgrill. Donotsmoke!
Open gassupplyforone secondtoclearanyobstruction
fromfuelline.Closeoffgassupplyatsourceandrecon-
nectfuellinetogrill.
PluggedOrifice
Correction: RemoveBurners fromgrill byremoving the
screwfromtherearofeach Burnerusing PhillipsHead
Screwdriver. Carefullylift each Burnerup and awayfrom
gas valveOrifice.RemovetheOrificefromgas valveand
gentlyclearanyobstruction withafinewire.Then
reinstall all Orifices,Burners and cooking components.
Ifanobstruction issuspectedinGas Valves orManifold,
call theGrill Information Center1-800-770-9769 8amto
4:30pmCST,Mondaythrough Friday.
Obstruction inBurnerTubes
Correction: Follow theBurnerTubecleaning procedure
on page 21 ofthisOperator'sManual.
MisalignmentofIgnitoron Burner
Correction: Checkforproperposition oftheElectrode
Tipasshownin step 5page 11.Thegap betweenthe
SparkElectrode TipandSparkReceivershouldbe
approximately3/16".Adjustif necessary.Withthegas
supplyclosed,turnanyMainBurnerControlKnob to
IGNthenpush inandwatchforthepresenceofaspark
attheElectrode.
DisconnectedElectricWires
Correction: InspecttheIgnitorJunctionBoxfoundbehind
the ControlPanel. ConnectlooseElectricwiresto
JunctionBoxandtrytolightthe grill.
WeakAAbattery
Correction: UnscrewtheIgnitorCapand replacethe
battery.
Ifthegrill still does notlightyou mayneedtopurge
airfromthegas lineorresettheregulatorexcess
gas flow device. Note: Thisprocedureshouldbe
doneeverytimeanewLP Gas tank isconnectedto
yourgrill.
Turngas off atsourceand turnControlKnobstoOFF.
Waitatleast5minutesforgastoclear,thenretry.
Ifyourgrill still failstolight, check gas supplyand
connections.
Repeatlightingprocedure.Ifyourgrill still failsto
operate,turnthegas off atsource,turntheControl
KnobstoOFF,thencheck thefollowing:
1.
2.
3.
Topurgeairfromyourgas lineand/orreset
theregulatorexcess gas flow device:
TurnControlKnobstotheOFF position.
Turnoff thegas atthetank valve.
ForNaturalGas shutoff NG valve.
DisconnectregulatorfromLP Gas tank.
ForNaturalGas disconnectregulatorfrom12 ft.
NaturalGas Hose.
Letunitstand 5minutes toallow airtopurge.
ReconnectregulatortotheLP Gas tank.
ForNaturalGas reconnectregulatorto12 ft.
NaturalGas Hose.
OpentheGrill Lid.
Turntank valveon SLOWLY1/4ofaturn.
ForNaturalGas openShutOff valve.
PushandturntheLEFTMainBurnerControl
Knob toHIGH.
Immediatelypress theElectricIgnitorfor3-4
secondstolighttheBurner.
Shutoff gassupplytothe gasgrill.
Turnthe ControlKnobstoOFF position.
Open the Grill Lid.
PutoutanyflamewithaClass Bfire
extinguisher.
Oncethe grill hascooled down,clean
the BurnerTubesand Burnersaccording
tothe cleaning instructionsinthis
Operator's Manual.
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Lighting Stick
Match
17

RotisserieInstructions
1. Removeall componentsfromthecarton.
Attach theMotorBracketon theoutsideofthe left grill bowlpanel.Align thetwo holes oftheBracketwith
theholes on thegrill bowl.Tightensecurelyusing two Screws#10-24x3/4"UNC,PlainWashers and Nuts
provided.
2.
Rot. Screw#10-24x3/4"UNC x2
Rot. Washerx2
Rot. Nut#10-24 x2
Washer
Rot.Screw#10-24x3/4"
UNCwith washers
andnuts
Outsideof left grill
bowlpanel
MotorBracket
SlideaHolding Forkontoeach end oftheRotisserieSpit. Adjustspacing betweenHolding Forksto
accommodateyourfood,thentightentheThumbscrewstokeeptheHolding Forksinposition.SlidetheCollar
and Bushing ontothethreadedend oftheSpit. Do nottightentheCollarThumbscrewuntil theRotisserie
isplacedintoyourgrill.Last, screwtheHandleontothethreadedend ofRotisserieSpitas shown.
3.
Spit
Holding Forks
Thumbscrew
3/8"x1/2" Collar
Bushing
Handle
Thumbscrew
3/8"x1/2"
Rot.Thumbscrew3/8"x1/2"x3
18
Rot. Nut#10-24

Install theAC (alternating current) RotisserieMotorontotheMotorBracketas shown below.BesuretheMotor
attaches totheBracketwiththeelectricalcorddown.Thisinstallation insures thatoncetheSpitisinserted
intotheMotoritwill alsorestsecurelyintotheslotofyourgrill bowl.
4.
InserttheassembledRotisserieintotheMotoras shown below.TheMotorshouldbeon theleft sideofyour
grill and theHandleon therightside.PlacetheBushing intotheslotopening on therightsideofyourgrill
bowl,thentightentheCollarThumbscrewtotheleft oftheBushing.TheCollarwill stabilize theRotisserie
during thecooking process and theBushing allowstheRotisserieSpittoturnsmoothly.Plug theRotisserie
intoanoutletand turnon totest.
5.
BEFORE rotisseriecooking you will needtoremovetheCooking Grid(s) and possiblytheSavorPlates®
fromyourgrill.Whenrotisseriecooking placeaCooking Panunderthefood tobecooked.Thiswill
capturethedrippingsand keepyourgrill cleanofexcess grease which couldcause afire.Use caution
whenmoving aCooking Pancontaining hotoils.
The Bushing and Collar must alwaysbe used withthis Rotisserie.
RotisserieMotor
MotorBracket
RotisserieSpit mustrestsecurely
into theslot of your grill bowl.
Handle
Bushing
Collar
Thumbscrew
Spit
Holding Forks Thumbscrew
Motor
19

Propercareand maintenancewill keepyourgrill intop
operating condition and prolong itslife.Follow these
cleaning procedures on atimelybasisand yourgrill will
staycleanand operatewithminimumeffort.
CAUTION: Besureyourgrill isOFF and coolbeforecleaning.
CleaningTheCooking Grids
Beforeinitialuse,and periodically,washyour
Cooking Gridsinamildsoapand warmwater
solution.You canuse awashclothorvegetable
brushtocleanyourCooking Grids.
Cleaning TheSavorPlates®
Periodicallyyou shouldwashtheSavorPlates®ina
soapand warmwatersolution.Use avegetablebrush
toremovestubbornburnt-on cooking residue.Drythe
SavorPlates®thoroughlybeforeyou reinstall them
intothecooking bowl.
Cleaning TheGrease Tray and Receptacle
To reducethechanceoffire,theGrease Draining
Trayand Grease Receptacleshouldbevisually
inspectedbeforeeach grill use.Removeany
grease and washGrease Trayand Receptaclewith
amildsoapand warmwatersolution.
Cleaning theInsideoftheGrill Lid
Grease canhaveatendencytobuildup on the
insideoftheGrill Lidand coulddripontodeck or
patiowhenthelidisopened.Visuallyinspectthe
insideoftheGrill Lidbeforeeach grill use.Remove
anygrease and washwithamildsoapand warm
watersolution.
AnnualCleaning ofTheGrill Interior
Burning-off excess food aftereverycookoutwill
keepitreadyforinstantuse.However,atleastevery
3monthsyou mustgivetheentiregrill athorough
cleaning tominimize yourriskofgrease fireand
keepthegrill intop shape.Follow these steps:
Turnall BurnerValves tothefull OFF position.
TurntheLP gas tank valvetothefull OFF position.
ForNaturalGas shutoff valve.
Disconnecttheregulatorfromthegas tank.Inspect
thehose withregulatorassemblyforcracking,cuts
oranyotherdamage,and replaceas neccessary.
RefertotheParts ListinthisOperator'sManual.
Removeand cleantheSavorPlates®,Cooking
Grids,Cooking Rack and Grill Burners.
Covereach Gas ValveOrificewithaluminumfoil.
Brushtheinsideand bottomofthegrill withafiber
padornylon brushand washwithamildsoapand
warmwatersolution.Rinse thoroughlyand letdry.
Removealuminumfoil fromOrifices and check
each Orificeforobstruction.
Check each SparkElectrode,adjusting as needed.
ThespacebetweentheSparkElectrodeTipand
SparkReceivershouldbeapproximately3/16".
ReplacetheBurnersandadjusttheGas
CollectorBox.Theedgeofthecollectorboxshould
be overlapping theBurnerPort.
CLEANING AND MAINTENANCE
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Cleaning ExteriorSurfaces:
Beforeinitialuse,and periodicallythereafter, we
suggestyou washyourgrill using amildsoapand
warmwatersolution.You canuse awashclothor
spongeforthisprocess.Do notuse astiff wireor
brass brush.These will scratch stainless steeland
chippaintedsurfaces (varies bymodel)during the
cleaningprocess.
Cleaning ExteriorStainless SteelSurfaces:
Weathering and extremeheatcancause exterior
stainless steelsurfaces toturntanincolor. Machine
oilsusedinthemanufacturing process ofstainless
steelcanalsocause thistanning color. Afterremov-
ing anyprotectivePVC filmfromtheGrill Lidand
ControlPaneluse aStainless SteelCleanertopolish
thestainless steelsurfaces ofyourgrill.Neveruse
abrasivecleaners orscrubbers because theywill
scratch and damageyourgrill.Follow these stepsfor
thebestresults.
1.TurntheLPGas tankvalve(clockwise)tothefull
OFF position.Disconnectthe regulatorandhose
assemblyfromLPGastank.ForNaturalGas shut
off valveand disconnecttheNG regulatorand hose
romvalve.Cover exposedgas fittingwith
aluminumfoil.
2.Removedirt orgrease using asoft clothand
polish stainlesssurfaces.Wipe withasoft cloth.
3.Removealuminumfoilfromexposedgasfitting
andallowgrilltoairdrybeforeattachingthe
regulatorandhose toyour LPGastank,or
attaching theregulatorand hosetoNaturalGas
valve.
ReplaceSavorPlates®andCooking Grids.
Reconnectthegas sourceand observethe
Burnerflameforcorrectoperation.
Keepgrill area clearand free fromcombustible
materials,gasolineand otherflammablevapors
andliquids.
Do notobstructtheflow ofairforcombustion
andventilation.
Keeptheventilation openingsofthetank enclosure
cabinetfree and clearofdebris.
Visuallycheck burnerflames occasionallyto
ensureproperflamepatternas shown below.
Failuretocomplywiththeseinstructionsmay
resultinahazardoussituationwhich,ifnot
avoided,mayresultininjury.
MAGNIFIED VIEWOF
BURNER FLAME
THROUGH LIGHTING
HOLE
CAUTION
!!
20