Messtechnik Sachs Irinos IR User manual

®
Irinos IR Users Manual
© 2015 - 2016 Messtechnik Sachs GmbH, Germany
This users manual has been optimized for an interactive web view.
Use the PDF version only, if no access to the web version is available.

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Irinos IR Users Manual © 2015 - 2016 Messtechnik Sachs GmbH, Germany
Table of Contents
1. Introduction 7
1.1 Imprint ............................................................................................................................ 8
1.2 Revision history .............................................................................................................. 8
1.3 Legal notes ...................................................................................................................... 9
1.3.1 Terms of use for software & documentation ........................................................... 9
1.3.2 Warning notice system .......................................................................................... 11
1.3.3 Qualified personnel ................................................................................................ 12
1.3.4 Disclaimer .............................................................................................................. 12
1.4 Preface .......................................................................................................................... 13
1.4.1 Purpose ................................................................................................................... 13
1.4.2 Scope of this users manual .................................................................................... 13
1.4.3 Intended use ........................................................................................................... 13
1.4.4 Required knowledge ............................................................................................... 14
1.4.5 Further documentation ........................................................................................... 14
1.4.6 Firmware version .................................................................................................... 14
2. Safety instructions 15
3. System overview 23
3.1 System concept ............................................................................................................ 24
3.2 Modularity .................................................................................................................... 25
3.3 Synchronisation ........................................................................................................... 26
3.4 Master vs. integrated Master vs. Slave ...................................................................... 26
3.5 Digital in-/outputs (Bit-I/O) ........................................................................................ 27
3.6 Power supply ................................................................................................................ 28
3.7 Mounting options ........................................................................................................ 29
3.8 Overview of components ............................................................................................ 30
4. Product descriptions 39
4.1 Common ........................................................................................................................ 40
4.1.1 Status via LED (integrated Master) ........................................................................ 41
4.1.2 Status via 7-digit display (Master & Slave) ............................................................ 42
4.2 IR-MASTER for the communication with the PC ....................................................... 43
4.3 IR-TFV for inductive probes ......................................................................................... 46
4.4 IR-AIN with analogue inputs ±10V .............................................................................. 50
4.5 IR-INC for incremental encoders 1Vpp or TTL / RS422 ............................................. 52
4.6 IR-DIO with digital in- and outputs ............................................................................ 54
4.7 IR-PU power supply (industrial version) .................................................................... 57
4.8 I/O-Boxes for the IO-Bus (desktop version) ............................................................... 59
4.9 I/O-Boxes for the IO-Bus (hat / din rail version) ....................................................... 60

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Table of Contents
5. Pin assignment 65
5.1 ILink connector (Master, integrated Master & Slave) .............................................. 66
5.2 Ethernet (Master & integrated Master) ..................................................................... 68
5.3 2 digital inputs (integrated Master) ........................................................................... 69
5.4 Digital inputs M12 (IR-MASTER) ................................................................................. 70
5.5 Digital outputs M12 (IR-MASTER) ............................................................................... 71
5.6 Digital in-/outputs M23 (IR-DIO-16-16-M23-xx-IL) and I/O-Boxes for IO-Bus ......... 72
5.7 Power supply for digital in- and outputs M12 (IR-DIO-16-16-M23-EXTP-IL) ........... 74
5.8 Digital in-/outputs DSUB 37 (IR-DIO-16-16-D37-EXTP-IL) .......................................... 75
5.9 Analogue inputs ±10V (IR-MASTER & IR-AIN) ............................................................ 78
5.10 IO-Bus M9 connector for IR-MASTER and I/O-Boxes ................................................ 82
5.11 IO-Bus DSUB connector for I/O-Boxes ........................................................................ 83
5.12 Inputs for inductive probes (IR-TFV) .......................................................................... 84
5.13 Connector KF27 for quick-change box for inductive probes (IR-TFV) ..................... 85
5.14 Incremental encoder 1Vpp or TTL/RS422 (IR-INC) .................................................... 88
6. Mounting & Cabling 93
6.1 Checking the delivery .................................................................................................. 94
6.2 Mounting location ....................................................................................................... 95
6.3 Mounting the Irinos-Boxes .......................................................................................... 96
6.3.1 Direct mounting via tapped bushes on rear side ................................................... 96
6.3.2 Hat / Din rail mounting .......................................................................................... 97
6.3.3 Front-side mounting ............................................................................................... 98
6.3.4 Mounting at 40mm aluminium profile ................................................................... 99
6.3.5 Stand for 40mm aluminium profile ....................................................................... 101
6.4 Cabling ........................................................................................................................ 103
6.4.1 Ethernet cabling ................................................................................................... 104
6.4.2 ILink cabling ......................................................................................................... 105
6.4.3 IO-Bus cabling ...................................................................................................... 106
6.4.4 Connecting inductive probes ................................................................................ 107
6.4.5 Connecting incremental encoders ....................................................................... 107
6.4.6 Connecting analogue sensors .............................................................................. 108
6.4.7 Connecting digital in- and outputs ....................................................................... 108
7. Setup 109
7.1 First steps .................................................................................................................... 110
7.2 Box addressing ........................................................................................................... 110
7.3 Network configuration .............................................................................................. 112
7.4 Irinos-Tool ................................................................................................................... 113
7.5 Web-Server ................................................................................................................. 114

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Table of Contents
8. Measurement / Control via MscDll 121
8.1 Introduction ............................................................................................................... 122
8.2 Basics ........................................................................................................................... 122
8.3 Static vs. dynamic measurement .............................................................................. 124
8.4 Integrating the DLL / Configuration ......................................................................... 125
8.5 Connecting to the Irinos-System .............................................................................. 126
8.6 Closing the connection .............................................................................................. 127
8.7 Static measurement ................................................................................................... 128
8.8 Dynamic measurement .............................................................................................. 133
8.8.1 General ................................................................................................................. 133
8.8.2 Further notes ........................................................................................................ 138
8.8.3 Buffer (array) with dynamic measurement values ............................................... 141
8.9 Examples for dynamic measurement ....................................................................... 143
8.9.1 Example 1: Timer-triggered dynamic measurement ............................................ 144
8.9.2 Example 2: Position-triggered dynamic measurement ........................................ 146
8.9.3 Example 3: 2 dynamic measurements simultaneously ........................................ 149
8.10 Bit I/O .......................................................................................................................... 152
8.11 Error- and diagnostics-management ........................................................................ 157
8.11.1 Status of measurement channels ("hardware status") ........................................ 158
8.11.2 Reading / resetting the event status of Irinos-Boxes .......................................... 161
8.11.3 Setting the absolute time for the diagnostics memory ........................................ 162
8.12 Verifying the system structure ................................................................................. 163
8.13 Tips und Tricks ............................................................................................................ 164
8.13.1 Reading system information ................................................................................ 164
8.13.2 Limiting the number of static channels ............................................................... 165
8.14 License ......................................................................................................................... 166
9. Troubleshooting and "first aid" 169
9.1 General procedure ..................................................................................................... 170
9.2 Diagnostic events ....................................................................................................... 172
9.3 Diagnostic memory .................................................................................................... 182
9.4 First aid "network connection" ................................................................................ 183
10. Maintenance, cleaning and disposal 187
10.1 Maintenance .............................................................................................................. 188
10.2 Cleaning ...................................................................................................................... 188
10.3 Disposal ....................................................................................................................... 189
11. Application notes 191
11.1 Incremental encoders 1Vpp or TTL/RS422 ............................................................... 192

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Table of Contents
11.1.1 Referencing for absolute measurement .............................................................. 192
11.1.2 Input frequency .................................................................................................... 192
11.1.3 Interpolation (only 1Vpp) ..................................................................................... 193
11.2 Power consumption .................................................................................................. 195
11.3 Storing data in the non-volatile memory ................................................................ 197
12. Specifications & dimensions 199
12.1 Common specifications .............................................................................................. 200
12.2 Dimensions Irinos-Box ............................................................................................... 202
12.3 Dimensions power supply IR-PU50 ........................................................................... 205
12.4 Dimensions front-side mounting adapter IR-MFFM-1 ............................................ 208
213
Index

Introduction

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Irinos IR Users Manual © 2015 - 2016 Messtechnik Sachs GmbH, Germany
Introduction
1 Introduction
1.1 Imprint
Title
Irinos IR Users Manual
Manufacturer
Messtechnik Sachs GmbH
Siechenfeldstraße 30/1
D-73614 Schorndorf
Germany
Phone [phone]
[e-mail]
For use with
Measurement modules Irinos IR
Copyright note
© 2015 - 2016 Messtechnik Sachs GmbH,
Germany
Trademarks
All product names used in this manual are
trademarks of their respective owners.
Material-No.
785-1018
Change not
Subject to change without notice.
Release date
20/06/2016
1.2 Revision history
Ve
rsi
on
Da
tu
m
Changes
A
20
16-
05-
17
First revision

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Irinos IR Users Manual © 2015 - 2016 Messtechnik Sachs GmbH, Germany
Introduction
1.3 Legal notes
1.3.1 Terms of use for software & documentation
I. Protection rights and scope of use
Messtechnik Sachs provides operating instructions, manuals,
documentation, and software programs - all collectively
referred to as "LICENSED OBJECT" below - either on portable
data storage devices (e.g. diskettes, CD ROMs, DVDs, etc.), in
written (printed) form or in electronic form, for a fee and/or
free of charge. The LICENSED OBJECT is subject to proprietary
safeguarding provisions among other regulations. Messtechnik
Sachs or third parties have protection rights for this LICENSED
OBJECT. In so far as third parties have whole or partial right
of access to this LICENSED OBJECT, Messtechnik Sachs has the
appropriate rights of use. Messtechnik Sachs permits the user
the use of the LICENSED OBJECT under the following conditions:
1.1) Scope of use for electronic documentation
a) With the acquisition/purchase or relinquishment of a
LICENSED OBJECT, you as the user acquire a simple, non-
transferable right of use with regard to the respective
LICENSED OBJECT. This right of use authorises the user to
use the LICENSED OBJECT for the user's own, exclusively
company-internal purposes on any number of machines within
the user's business premises. This right of use includes
exclusively the right to save the LICENSED OBJECT on the
central processors (machines) used at the location.
b) Irrespective of the form in which operating instructions
and/or documentation are provided, the user may furthermore
print out any number of copies on a printer at the user's
location, providing this printout is printed with or kept in
a safe place together with these complete terms and
conditions of use and other user instructions.
c) With the exception of the Messtechnik Sachs logo, the user
has the right to use pictures and texts from the operating
instructions/documentation for creating the user's own
machine and system documentation. The use of the Messtechnik
Sachs logo requires written consent from Messtechnik Sachs.
The user is responsible for ensuring that the pictures and
texts used match the machine/system or the product.
d) Further uses are permitted within the following framework:
Copying exclusively for use within the framework of machine and
system documentation from electronic documents of all
documented supplier components. Demonstrating to third parties
exclusively under guarantee that no data material is stored
wholly or partly in other networks or other data storage
devices or can be reproduced there.
Passing on printouts to third parties not covered by the
regulation in item 3, as well as any processing or other use
are not permitted.
1.2) Scope of use for software products
For any type of Messtechnik Sachs software including the

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Irinos IR Users Manual © 2015 - 2016 Messtechnik Sachs GmbH, Germany
Introduction
associated documentation, the customer shall receive a non-
exclusive, non-transferable and time-unlimited right of use on
a certain hardware product or on a hardware product to be
determined in individual cases. Messtechnik Sachs shall remain
the owner of the copyright as well as of any other industrial
property rights. The customer may make copies for back-up
purposes only. Any copyright notes may not be removed.
2. Copyright note
Every LICENSED OBJECT contains a copyright note. In any
duplication permitted under these provisions, the corresponding
copyright note of the original document concerned must be
included:
Example: © 2016, Messtechnik Sachs GmbH,
D-73614 Schorndorf
3. Transferring the authorisation of use
The user can transfer the authorisation of use re. the
respective LICENSED OBJECT as per these provisions in the scope
and with the limitations of the conditions in accordance with
items 1 and 2 completely to a third party. The third party
must be made explicitly aware of these terms and conditions of
use.
II. Exporting the LICENSED OBJECT
When exporting the LICENSED OBJECT or parts thereof, the user
must observe the export regulations of the exporting country
and those of the acquiring country.
III. Warranty
1. Messtechnik Sachs products are being further developed with
regard to hardware and software. If the LICENSED OBJECT, in
whatever form, is not supplied with the product, i.e. is not
supplied on a data storage device as a delivery unit with the
relevant product, Messtechnik Sachs does not guarantee that the
electronic documentation corresponds to every hardware and
software status of the product. In this case, the printed
documentation from Messtechnik Sachs accompanying the product
is alone decisive for ensuring that the hardware and software
status of the product matches that of the electronic
documentation.
2. The information contained in an item of electronic
documentation can be amended by Messtechnik Sachs without prior
notice and does not commit Messtechnik Sachs in any way.
3. Messtechnik Sachs guarantees that the software program it
created agrees with the change description and program
specification but not that the functions included in the
software run entirely without interruptions and errors or that
the functions included in the software can run or meet the
requirements in all combinations selected by and in all
conditions of use designated by the acquirer.

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Irinos IR Users Manual © 2015 - 2016 Messtechnik Sachs GmbH, Germany
Introduction
IV. Liability/limitations on liability
1. Messtechnik Sachs provides LICENSED OBJECTS to allow the
user to use - in conformity with the contract - Messtechnik
Sachs products which require software for proper operation, or
to assist the user in creating the user's machine and system
documentation. In the case of electronic documentation which in
the form of data storage devices does not accompany a product,
i.e. which is not supplied together with that product,
Messtechnik Sachs does not guarantee that the electronic
documentation separately available/supplied matches the product
actually used by the user.
The latter applies particularly to extracts of the documents
for the user's own documentation. The guarantee and liability
for separately available/supplied portable data storage
devices, i.e. with the exception of electronic documentation
provided on the Internet/Intranet, are limited exclusively to
proper duplication of the software, whereby Messtechnik Sachs
guarantees that in each case the relevant portable data storage
device or software contains the latest status of the
documentation. In respect of the electronic documentation on
the Internet/Intranet, it is not guaranteed that this has the
same version status as the last printed edition.
2. Furthermore, Messtechnik Sachs cannot be held liable for the
lack of economic success or for damage or claims by third
parties resulting from use of the LICENSED OBJECTS by the user,
with the exception of claims arising from infringement of
protection rights of third parties concerning the use of the
LICENSED OBJECTS.
3. The limitations on liability as per paragraphs 1 and 2 do
not apply if, in cases of intent or wanton negligence or lack
of warranted quality, liability is absolutely necessary. In
such a case, the liability of Messtechnik Sachs is limited to
the damage recognisable by Messtechnik Sachs when the specific
circumstances are made known.
V. Safety guidelines/documentation
Guarantee and liability claims in conformity with the
regulations mentioned above (items III and IV) can only be made
if the user has observed the safety guidelines of the
documentation in conjunction with use of the machine and its
safety guidelines or the terms and conditions of use of the
software. The user is responsible for ensuring that the
electronic documentation, which is not supplied with the
product, matches the product actually used by the user.
1.3.2 Warning notice system
This users manual contains notes, which you must observe to
ensure your personal safety, as well as to protect the product and
connected equipment. Notes related to your personal safety are
highlighted by a yellow exclamation mark. Notes for property /
material damage are without an exclamation mark. These notices
are graded according to the degree of danger.

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Irinos IR Users Manual © 2015 - 2016 Messtechnik Sachs GmbH, Germany
Introduction
Danger
indicates the immediate threat of danger. If it is not
avoided, it will result in death or serious injury.
Warning
indicates a possibly dangerous situation. If it is not
avoided, it may result in death or serious injury.
Caution
indicates a possibly dangerous situation. If it is not
avoided, it may result in injury.
Attention
indicates a possibly harmful situation. If it is not avoided, the
product or related / surrounding equipment may be damaged.
1.3.3 Qualified personnel
The product system described in this documentation must only be
handled by qualified personal according to the given scope of work.
All documentation relevant for the scope of work must be observed,
especially the safety and warning notes. Due to its education and
experience, qualified personal is able to identify risks and possible
dangers when using this products / systems.
1.3.4 Disclaimer
The content of this documentation has been carefully reviewed to
comply with the documented hard- and software. We can, however,
not exclude discrepancies and do therefore not accept any liability
for the exact compliance. This documentation is reviewed regularly.
Corrections may be contained in newer versions.

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Irinos IR Users Manual © 2015 - 2016 Messtechnik Sachs GmbH, Germany
Introduction
1.4 Preface
Warning
Carefully read this complete users manual and all related
documentation before setup and use of the Irinos-System.
This applies especially to the safety instruction.
Misuse may lead do death, serious injury, injury or damage
of man, equipment or machine.
1.4.1 Purpose
This users manual contains all relevant information for setup, use
and maintenance of the Irinos-System. Target groups are users and
service technicians, who setup the product or who perform system
diagnostics.
1.4.2 Scope of this users manual
This users manual is valid for the industrial measurement system
Irinos and the options, which are descibed in the component
overview .
1.4.3 Intended use
Irinos is a flexible High-Speed measurement system for the industrial
production measurement technology.
The measurement device is not appropriate for use in medical fields
or in explosive areas, for aerospace and for home- or office use.
Other fields of application, which are not mentioned but similar, are
also excluded from use.
In safety critical areas, the safety in operation must be ensured by
external equipment (e.g. external emergency stop).
Please note:
30

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Irinos IR Users Manual © 2015 - 2016 Messtechnik Sachs GmbH, Germany
Introduction
Warning
Products from Messtechnik Sachs GmbH must only be
used for applications, which are mentioned in the dataheet
or in the related documentation. If third party products are
used, these must be recommended or permitted by
Messtechnik Sachs GmbH. Proper and safe operation of
the products require appropriate transportation, storage,
mounting, usage and maintenance. Environmental
conditions stated in the specification must be observed as
well as notes in the related documentation.
1.4.4 Required knowledge
For the mechanical integration and mounting, solid knowledge and
skills in mechanics and machinery are required.
For the electrical installation and the setup, solid knowledge and
skills in electrics and electrical safety are required.
For the setup of the measurement application, profund knowledge in
industrial measurement technology is required as well as PC skills.
1.4.5 Further documentation
Please note the short booklet, which is delivered with each Irinos
module. This applies especially to the safety warnings, which are
mentioned in it. The specifications of the Irinos-Boxes can be found
in the respective datasheet.
For developers using the communication library (MscDll.dll), a
reference guide is available.
1.4.6 Firmware version
This users manual is related to Firmware version V1.1.

Safety instructions

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Irinos IR Users Manual © 2015 - 2016 Messtechnik Sachs GmbH, Germany
Safety instructions
2Safety instructions
Attention
Damage by opening the device
Do not open the Irinos components. They are designed for use
without the necessity to open them. The measurement box and/or
the measurement system may be damaged. Malfunction or
destruction are possible results.
Opening the Irinos components will void the warranty.
Attention
Unintended operating situation
High frequency radiation, e.g. from a mobile phone, can interrupt
the device operation and may lead to malfunction of the Irinos-
System.
People or material can be injured or damaged.
Avoid high frequency radiation:
oDo not place sources of radiation next to the Irinos
measurement system.
oTurn off devices, which are a source of radiation.
oReduce the radio performance of radiation emitting devices.
Ensure the compliance regarding electromagnetic compatibility.

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Irinos IR Users Manual © 2015 - 2016 Messtechnik Sachs GmbH, Germany
Safety instructions
Warning
Electric shock
An insufficient earth grounding and/or electrical separation
from the mains can lead to injury or damage of people or
machine.
Please note:
oOnly use PELV supply circuits according to IEC60204-1
(Protective Extra-Low Voltage, PELV).
oObserve the additional requirements for PELV supply
circuits according to IEC60204-1.
Only use power supplies, which allow a safe separation of
the operating voltage and the load voltage according to
IEC60204-1.

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Irinos IR Users Manual © 2015 - 2016 Messtechnik Sachs GmbH, Germany
Safety instructions
Warning
Danger at unprotected machinery
For the operation of machinery, the following has to be
observed:
At unprotected machinery danger may exist according to
the results of a risk analysis. This danger may lead to
personal injury.
Personal injury can be avoided according to a risk analysis
by the following actions:
oAdditional protection equipment at the machinery.
Thereby especially programming, parameterization and
wiring of the peripherals must comply with the safety
performance (SIL, PL or Cat.), which has been assessed
in a risk analysis.
oAppropriate use of the Irinos-System, which is verified by
a functional test at the machinery. This allows identifying
programming, parameterization or wiring mistakes.
oDocumentation of the test results in the relevant safety
documentation.
Attention
Electrostatic sensitive devices
An Irinos-Box contains electrostatic sensitive devices. It is possible
that electrostatically sensitive equipment is destroyed by energies
and voltages that are far less than the human threshold of
perception.
Do not open the Irinos-Box. Thereby you avoid touching the
sensitive devices.

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Irinos IR Users Manual © 2015 - 2016 Messtechnik Sachs GmbH, Germany
Safety instructions
Attention
Damage of the Irinos-System by transport and storage
If the Irinos-System is transported or stored without packaging,
shocks, vibrations, pressure or moisture may harm the Irinos
components. Damaged packaging signals, that environmental
conditions have already affected the Irinos components.
The Irinos components and/or the Irinos-System may be
damaged.
Do not dispose the original packaging. Proper packaging is required
during transport and storage.
Attention
Damage due to condensation
If the Irinos components or the Irinos-System are exposed to low
temperatures or high temperature changes, moisture may cover
the Irinos-System or the components.
Moisture leads to short circuit and damages the Irinos-System.
To avoid damage, please observe the following advices:
oWait before use, until the temperature of the Irinos-System has
adjusted to the surrounding temperature.
oAvoid direct heat radiation next to the Irinos-System.
oIf moisture is present, wait until the Irinos-System has
completely dried (ca. 8 hours).

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Safety instructions
Attention
Environmental conditions and chemical resistance
Environments, which are not appropriate for the Irinos-System,
may lead to malfunction. Chemical substances (e.g. cleaning
agent) can change the colour, form or structure of the device.
The Irinos-components may be damaged. This may result in
malfunction.
Please note:
oOnly use the Irinos-System in closed rooms.
oOnly use the Irinos-System according to the environmental
conditions given in the specifications.
oProtect the Irinos-System against dust, moisture and heat.
oDo not place the Irinos-System into direct sunlight or other
strong sources of light.
oWithout additional actions, the Irinos-System must not be used in
surroundings where caustic vapours or gases are used.
oOnly use appropriate cleaning agents.
Any and all warranty or liability claims are excluded if these
regulations are violated.
Inappropriate cleaning agents may damage the device.
Only use washing-up liquid for cleaning. Do not use:
oAggressive solvents and abrasive cleaner
oSteam jet
oCompressed air
oVacuum cleaner