Metabo HPT VB 3616DA User manual
Designed for operating in USA & Canada only.
When this product is used in areas other than the USA & Canada,
we cannot guarantee the product quality and performance.
Model
Modèle
Modelo VB 3616DA
Cordless Rebar Cutter/Bender
Plieur/coupeur de barre de renforcement sans fil
Dobladora y cortadora de varilla inalambrica
SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL
WARNING
IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury!
This manual contains important information about product safety. Please read and understand
this manual BEFORE operating the power tool. Please keep this manual available for other
users and owners before they use the power tool. This manual should be stored in safe place.
INSTRUCTIONS DE SECURITE ET MODE D’EMPLOI
AVERTISSEMENT
Une utilisation INCORRECTE OU DANGEREUSE de cet outil motorisé peut entraîner la mort
ou de sérieuses blessures corporelles!
Ce mode d’emploi contient d’importantes informations à propos de la sécurité de ce produit.
Prière de lire et de comprendre ce mode d’emploi AVANT d’utiliser l’outil motorisé. Garder ce
mode d’emploi à la disponibilité des autres utilisateurs et propriétaires avant qu’ils utilisent
l’outil motorisé. Ce mode d’emploi doit être conservé dans un endroit sûr.
INSTRUCCIONES DE SEGURIDAD Y MANUAL DE INSTRUCCIONES
ADVERTENCIA
¡La utilización INAPROPIADA O PELIGROSA de esta herramienta eléctrica puede resultar
en lesiones de gravedad o la muerte!
Este manual contiene información importante sobre la seguridad del producto. Lea y
comprenda este manual ANTES de utilizar la herramienta eléctrica. Guarde este manual para
que puedan leerlo otras personas antes de utilizar la herramienta eléctrica. Este manual debe
ser guardado en un lugar seguro.
00BookVB3616DANA.indb100BookVB3616DANA.indb1 2019/10/0412:19:302019/10/0412:19:30
2
English
IMPORTANT SAFETY INFORMATION
Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before
operating or maintaining this power tool.
Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety
rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs,
and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which
contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power
tool and in this Instruction Manual.
NEVER use this power tool in a manner that has not been specifically recommended by metabo HPT.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.
CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or
may cause machine damage.
NOTE emphasizes essential information.
SAFETY
IMPORTANT SAFETY INSTRUCTIONS FOR USING ALL POWER TOOLS
READ ALL OF THE WARNINGS AND OPERATING INSTRUCTIONS IN THIS MANUAL BEFORE OPERATING OR
MAINTAINING THIS TOOL:
WARNING
When using this electric tool, take all necessary precautions to minimize the risk of electric shock or
other personal injury.
In particular, always comply with the following safety rules:
1. Always keep guards in place and in working order.
2. Always remove adjusting keys and wrenches
before starting tool.
Always confirm that all keys and adjusting wrenches
have been removed from the tool before it is turned
on.
3. Always keep work area clean. Avoid injuries by not
cluttering the work areas and work benches.
4. Never use tool in hazardous environments.
Never use the power tool in damp or wet places and
never expose it to rain. Always keep the work area
well lighted.
5. Never permit children or others to loiter near
the work area. Keep all people (especially children)
away from the work area. Always unplug unattended
tools and keep the work place tamper-proof by
installing locks on the doors and on the master
switches. Always remove the lock-offbutton from the
tool and store it in a secure place, when the tool is not
in use.
6. Never force the tool. It will do the job better and
more safely if it is operated at the rate for which it was
designed.
7. Always use the right tools. Never force a tool or an
attachment to do a job for which it was not designed.
8. Always wear proper apparel when working
with the tool. Never wear loose clothing, gloves,
neckties, rings, bracelets or other jewelry which may
get caught in the moving parts. Always wear non-slip
footwear, preferably with steel toes. Wear protective
hair covering to contain long hair.
9. Always use eye protection when working with
the tool to prevent eye injury. Ordinary eyeglasses
do not provide adequate protection because the
lenses are not made of safety glass. Also, use a face
mask for additional safety and wear a dust mask if the
cutting/bending operation produces dust.
10. Always secure the workpiece to the fence or the
table. Use clamps or a vise to hold the workpiece
in place. It is safer than using your hand and it frees
both hands to operate the tool.
00BookVB3616DANA.indb200BookVB3616DANA.indb2 2019/10/0412:19:312019/10/0412:19:31
3
English
11. Never overreach. Always keep proper footing and
balance when working with the tool.
12. Always maintain tools with care. Always keep tools
sharp and clean for the best and safest performance.
Always follow instructions for lubricating the tool and
for changing accessories.
13. Always disconnect the tool before servicing and
before changing blades or other accessories.
14. Never risk unintentional starting when plugging
in the tool. Always confirm that the switch is in the
OFF position before inserting the power plug into the
receptacle.
15. Always use recommended accessories
only when operating this tool. Consult this
instruction manual for descriptions of recommended
accessories. To avoid personal injuries, use only
recommended accessories in conjunction with this
tool.
16. Never stand on the tool. Prevent serious injury by
not tipping the tool and by not risking unintentional
contact with the cutter.
17. Always check for damaged parts before using
the tool. Always check the guard and all other
components for damage before using the tool to
assure that they will function properly. Check all
moving parts for proper alignment, freedom from
binding and other conditions that might affect proper
operation. Always repair or replace any damaged
guards or other damaged components before using
the tool.
18. Always confirm the rotation direction of the
blade before using the tool. Always feed work into
the tool against the moving direction of the cutter in
order to prevent possible injury.
19. Never leave the tool running while unattended.
Turn power off. Do not leave tool until it comes to
a complete stop. Always turn the power offwhen the
tool is not in use. Always unplug the power cord when
the tool is not in use.
20. This tool was not designed to be used for mass-
production applications and should not be used in
mass-production environments.
21. When servicing this tool, use only authorized
replacement parts.
22. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust.
Power tools create sparks which may ignite the dust
or fumes.
23. Do not expose power tools to rain or wet
conditions.
Water entering a power tool will increase the risk of
electric shock.
24. Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools
may result in serious personal injury.
25. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to
power source and/or battery pack, picking up or
carrying the tool.
Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites
accidents.
26. Do not let familiarity gained from frequent use
of tools allow you to become complacent and
ignore tool safety principles.
A careless action can cause severe injury within a
fraction of a second.
27. Do not use the power tool if the switch does not
turn it on and off.
Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
28. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool.
Power tools are dangerous in the hands of untrained
users.
29. Keep handles and grasping surfaces dry, clean
and free from oil and grease.
Slippery handles and grasping surfaces do not allow
for safe handling and control of the tool in unexpected
situations.
INSTRUCTIONS PERTAINING TO A RISK
OF INJURY
A. BATTERY TOOL USE AND CARE
1. Ensure the switch is in the offposition before
inserting battery pack. Inserting the battery
pack into power tools that have the switch on
invites accidents.
2. Recharge only with the charger specified by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire
when used with another battery pack.
3. Use power tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
4. When battery pack is not in use, keep it away
from other metal objects like paper clips,
coins, keys, nails, screws, or other small
metal objects that can make a connection
from one terminal to another. Shorting the
battery terminals together may cause burns or a
fire.
00BookVB3616DANA.indb300BookVB3616DANA.indb3 2019/10/0412:19:312019/10/0412:19:31
4
English
5. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery
may cause irritation or burns.
6. Disconnect battery pack from tool or place
the switch in the locked or offposition
before making any adjustments, changing
accessories, or storing the tool. Such
preventive safety measures reduce the risk of
starting the tool accidentally.
7. Do not use a battery pack or tool that is
damaged or modified.
Damaged or modified batteries may exhibit
unpredictable behaviour resulting in fire,
explosion or risk of injury.
8. Do not expose a battery pack or tool to fire or
excessive temperature.
Exposure to fire or temperature above 265°F may
cause explosion.
9. Follow all charging instructions and do
not charge the battery pack or tool outside
the temperature range specified in the
instructions.
Charging improperly or at temperatures outside
the specified range may damage the battery and
increase the risk of fire.
B. Service
1.Have your power tool serviced by a
qualified repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
2 Never service damaged battery packs.
Service of battery packs should only be
performed by the manufacturer or authorized
service providers.
– WARNING –
To reduce the risk of injury, user must read
instruction manual.
SPECIFIC SAFETY RULES AND SYMBOLS
WARNING
For Your Own Safety Read Instructon Manual
Before Operating Tool.
Wear Eye Protection.
Risk of injury due to accidental starting.
Do not use in a home workshop or other work area
where children may be present.
1. During operation, maintenance or inspection,
make sure you and anybody in the immediate
vicinity are wearing protective goggles.
This will help prevent iron filings from getting in the
eyes.
2. Hold tools by insulated gripping surfaces when
performing an operation where the tool may
contact hidden wiring or its own cord. Contact
with a “live” wire will make exposed metal parts of the
tool “live” and shock the operator.
3. Wear ear plugs when using the tool for extended
periods. Prolonged exposure to high intensity noise
can cause hearing loss.
4. Never touch moving parts.
Never place your hands, fingers or other body parts
near the tool’s moving parts.
5. After continuous use, avoid contact with the
inner cover and gear cover.
The inner cover and gear cover may heat up during
continuous use of the tool.
6. NEVER operate without all guards in place.
NEVER operate this tool without all guards or safety
features in place and in proper working order. If
maintenance or servicing requires the removal of a
guard or safety feature, be sure to replace the guard
or safety feature before resuming operation of the
tool.
7. Use right tool.
Don’t force small tool or attachment to do the job of a
heavy-duty tool.
Don’t use tool for purpose not intended —for
example— don’t use circular saw for cutting tree
limbs or logs.
8. Check the blade carefully for cracks or damage
before operation. Replace cracked or damaged
bit immediately
9. Never use a power tool for applications other
than those specified.
Never use a power tool for applications other than
those specified in the Instruction Manual.
10. Handle tool correctly.
Operate the tool according to the instructions
provided herein. Do not drop or throw the tool. Never
allow the tool to be operated by children, individuals
unfamiliar with its operation or unauthorized
personnel.
11. Keep all screws, bolts and covers tightly in
place.
Keep all screws, bolts, and plates tightly mounted.
Check their condition periodically.
12. Do not use power tools if the plastic housing or
handle is cracked.
Cracks in the tool’s housing or handle can lead to
electric shock. Such tools should not be used until
repaired.
13. Cutters and accessories must be securely
mounted to the tool.
Prevent potential injuries to youself or others. Cutters,
cutting implements and accessories which have
been mounted to the tool should be secure and tight.
00BookVB3616DANA.indb400BookVB3616DANA.indb4 2019/10/0412:19:312019/10/0412:19:31
5
English
14. Keep motor air vent clean.
The tool’s motor air vent must be kept clean so that
air can freely flow at all times. Check for dust build-up
frequently.
15. Never use a tool which is defective or operating
abnormally.
If the tool appears to be operating unusually, making
strange noises, or otherwise appears defective, stop
using it immediately and arrange for repairs by a
metabo HPT authorized service center.
16. Never leave tool running unattended. Turn power
off.
Don’t leave tool until it comes to a complete stop.
17. Carefully handle power tools.
Should a power tool be dropped or struck against
hard materials inadvertently, it may be deformed,
cracked, or damaged.
18. Do not wipe plastic parts with solvent.
Solvents such as gasoline, thinner benzine, carbon
tetrachloride, and alcohol may damage and crack
plastic parts. Do not wipe them with such solvents.
Wipe plastic parts with a soft cloth lightly dampened
with soapy water and dry thoroughly.
19. Do not immerse unit in water as this may cause
malfunction or electric shock.
20. ALWAYS wear a mask or respirator to protect yourself
from dust or potentially harmful particles generated
during operation.
21. Definitions for symbols used on this tool
V ..................volts
---.................direct current
Hz ................hertz
A..................amperes
no................no load speed
---/min..........revolutions or reciprocation per minute
22. Because the cordless rebar cutter/bender operates
by battery power, be aware of the fact that it can
begin to operate at any time.
23. When working at elevated locations, clear the area of
other people and aware of conditions below you.
24. Do not give a strong shock to the switch panel or
break it. It may lead to a trouble.
25. Do not use the product if the tool or the battery
terminals (battery mount) are deformed.
Installing the battery could cause a short circuit that
could result in smoke emission or ignition.
26. Keep the tool’s terminals (battery mount) free of swarf
and dust.
○
Prior to use, make sure that swarf and dust have not
collected in the area of the terminals.
○
During use, try to avoid swarf or dust on the tool from
falling on the battery.
○
When suspending operation or after use, do not leave
the tool in an area where it may be exposed to falling
swarf or dust.
Doing so could cause a short circuit that could result
in smoke emission or ignition.
CAUTION
If a warning label can no longer be read, peels
offor becomes indistinct, exchange the label
with a new one.
Contact the metabo HPT Authorized Service
Center for new labels.
IMPORTANT SAFETY INSTRUCTIONS
FOR CHARGER
The term “charger” in the safety instructions refers to your
battery charger.
WARNING
Death or serious bodily injury could result
from improper or unsafe use of charger. To
avoid these risks, follow these basic safety
instructions:
READ ALL INSTRUCTIONS
1. This manual contains important safety and operating
instructions for battery charger Model UC18YSL3.
2. Before using charger, read all instructions and
cautionary markings on (1) charger, (2) battery, and
(3) product using battery.
3. When charging the battery with a battery charger,
reduce the risk of injury by charging metabo HPT
rechargeable battery multi volt type series and BSL18
series. Other type of batteries may burst causing
personal injury and damage.
4. Use of an attachment not recommended or sold by
the charger manufacturer may result in a risk of fire,
electric shock, or injury to persons.
5. To reduce risk of damage to electric plug and cord,
pull by plug when disconnecting charger.
6. Make sure cord is located so that it will not be stepped
on, tripped over, or otherwise subjected to damage or
stress.
7. An extension cord should not be used unless
absolutely necessary. Use of improper extension
cord could result in a risk of fire and electric shock.
If extension cord must be used make sure:
a. That blades of extension cord are the same
number, size, and shape as those of plug on
charger:
b. That extension cord is properly wired and in good
electrical condition; and
c. That wire size is large enough for AC ampere
rating of charger as specified in Table 1.
00BookVB3616DANA.indb500BookVB3616DANA.indb5 2019/10/0412:19:312019/10/0412:19:31
6
English
Table 1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR CHARGER
AC Input Rating Amperes* AWG Size of Cord
Equal to or
greater than but less
than Length of Cord, Feet (Meter)
25 (7.5) 50 (15) 100 (30) 150 (45)
0 2 18 18 18 16
2 3 18 18 16 14
3 4 18 18 16 14
3. NEVER short-circuit the battery.
4. NEVER insert any objects into the charger air vents.
Electric shock or damage to the charger may result.
5. NEVER use outdoors. Keep the battery away from
direct sunlight and use only where there is low
humidity and good ventilation.
6. NEVER charge when the temperature is below 14°F
(-10°C) or above 104°F (40°C). (UC18YSL3)
NEVER use when the temperature is below 32°F
(0°C) or above 104°F (40°C). (BSL36B18)
7. NEVER connect two charger together.
8. NEVER insert foreign objects into the hole for the
battery or the charger.
9. NEVER use a booster transformer.
10. NEVER use DC power.
11. NEVER store the battery or charger in places where
the temperature may reach or exceed 104°F (40°C)
such as inside metal box or car.
12. NEVER expose the battery or charger to rain or wet
conditions.
13. ALWAYS operate charger on standard household
electrical power (120 volts). Using the charger on any
other voltage may overheat and damage the charger.
14. ALWAYS wait at least 15 minutes between charges to
avoid overheating the charger. (UC18YSL3)
15. ALWAYS disconnect the power cord from its
receptacle when the charger is not in use.
CAUTION ON LITHIUM-ION BATTERY
To extend the lifetime, the lithium-ion battery equips with
the protection function to stop the output.
In the cases of 1 to 3 described below, when using this
product, even if you are pulling the switch, the motor may
stop. This is not the trouble but the result of protection
function.
1. When the battery power remaining runs out, the
motor stops.
In such case, charge it up immediately.
2. If the tool is overloaded, the motor may stop. In this
case, release the switch of tool and eliminate causes
of overloading. After that, you can use it again.
3. If the battery is overheated under overload work, the
battery power may stop.
In this case, stop using the battery and let the battery
cool. After that, you can use it again.
* If the input rating of a charger is given in watts rather
than in amperes, the corresponding ampere rating is
to be determined by dividing the wattage rating by the
voltage rating–for example:
1,250 watts = 10 amperes
125 volts
8. Do not operate charger with damaged cord or plug-
replace them immediately.
9. Do not operate charger if it has received a sharp
blow, been dropped, or otherwise damaged in any
way; take it to a qualified serviceman.
10. Do not disassemble charger; take it to a qualified
serviceman when service or repair is required.
Incorrect reassembly may result in a risk of electric
shock or fire.
11. To reduce risk of electric shock, unplug charger from
receptacle before attempting any maintenance or
cleaning. Removing the battery will not reduce this
risk.
IMPORTANT SAFETY INSTRUCTIONS
FOR USE OF THE BATTERY AND
CHARGER
You must charge the battery before you can use the power
tool. Before using the model UC18YSL3 battery charger,
be sure to read all instructions and cautionary statements
on it, the battery and in this manual.
CAUTION
USE ONLY metabo HPT BATTERY TYPE
BSL36B18. OTHER TYPES OF BATTERIES MAY
BURST AND CAUSE INJURY!
Follow these instructions to avoid the risk of injury:
WARNING
Improper use of the battery or battery charger
can lead to serious injury. To avoid these
injuries:
1. NEVER disassemble the battery.
2. NEVER incinerate the battery, even if it is damaged
or is completely worn out. The battery can explode in
a fire.
00BookVB3616DANA.indb600BookVB3616DANA.indb6 2019/10/0412:19:312019/10/0412:19:31
7
English
Furthermore, please heed the following warning and
caution.
WARNING
In order to prevent any battery leakage, heat generation,
smoke emission, explosion and ignition beforehand,
please be sure to heed the following precautions.
1. Make sure that swarf and dust do not collect on the
battery.
○
During work make sure that swarf and dust do not fall
on the battery.
○
Make sure that any swarf and dust falling on the
power tool during work do not collect on the battery.
○
Do not store an unused battery in a location exposed
to swarf and dust.
○
Before storing a battery, remove any swarf and dust
that may adhere to it and do not store it together with
metal parts (screws, nails, etc.).
2. Do not pierce battery with a sharp object such as a
nail, strike with a hammer, step on, throw or subject
the battery to severe physical shock.
3. Do not use an apparently damaged or deformed
battery.
4. Do not use the battery in reverse polarity.
5. Do not connect directly to an electrical outlets or car
cigarette lighter sockets.
6. Do not use the battery for a purpose other than those
specified.
7. If the battery charging fails to complete even when a
specified recharging time has elapsed, immediately
stop further recharging.
8. Do not put or subject the battery to high temperatures
or high pressure such as into a microwave oven,
dryer, or high pressure container.
9. Keep away from fire immediately when leakage or
foul odor are detected.
10. Do not use in a location where strong static electricity
generates.
11. If there is battery leakage, foul odor, heat generated,
discolored or deformed, or in any way appears
abnormal during use, recharging or storage,
immediately remove it from the equipment or battery
charger, and stop use.
12. Do not immerse the battery or allow any fluids to flow
inside. Conductive liquid ingress, such as water,
can cause damage resulting in fire or explosion.
Store your battery in a cool, dry place, away from
combustible and flammable items. Corrosive gas
atmospheres must be avoided.
CAUTION
1. If liquid leaking from the battery gets into your eyes,
do not rub your eyes and wash them well with fresh
clean water such as tap water and contact a doctor
immediately.
If left untreated, the liquid may cause eye-problems.
2. If liquid leaks onto your skin or clothes, wash well with
clean water such as tap water immediately.
There is a possibility that this can cause skin irritation.
3. If you find rust, foul odor, overheating, discolor,
deformation, and/or other irregularities when using
the battery for the first time, do not use and return it to
your supplier or vendor.
WARNING
If an electrically conductive foreign object enters the
terminals of the lithium ion battery, a short-circuit may
occur resulting in the risk of fire. Please observe the
following matters when storing the battery.
○
Do not place electrically conductive cuttings,
nails, steel wire, copper wire or other wire in the
storage case.
○
Either install the battery in the power tool or
store by securely pressing into the battery
cover until the ventilation holes are concealed to
prevent short-circuits (See Fig. 6).
REGARDING LITHIUM-ION BATTERY
TRANSPORTATION
When transporting a lithium-ion battery, please observe
the following precautions.
WARNING
Notify the transporting company that a package
contains a lithium-ion battery, inform the company
of its power output and follow the instructions of the
transportation company when arranging transport.
●
Lithium-ion batteries that exceed a power output
of 100 Wh are considered to be in the freight
classification of Dangerous Goods and will
require special application procedures.
●
For transportation abroad, you must comply with
international law and the rules and regulations
of the destination country.
●
If the BSL36B18 is installed in the power tool, the
power output will exceed 100 Wh and the unit
will be classified as Dangerous Goods for freight
classification.
Wh
Power Output
2 to 3 digit number
Fig. 1
00BookVB3616DANA.indb700BookVB3616DANA.indb7 2019/10/0412:19:312019/10/0412:19:31
8
English
USB DEVICE CONNECTION
PRECAUTIONS
When an unexpected problem occurs, the data in a USB
device connected to this product may be corrupted or lost.
Always make sure to back up any data contained in the
USB device prior to use with this product.
Please be aware that our company accepts absolutely no
responsibility for any data stored in a USB device that is
corrupted or lost, nor for any damage that may occur to a
connected device.
SAVE THESE INSTRUCTIONS
AND
MAKE THEM AVAILABLE TO OTHER USERS
AND
OWNERS OF THIS TOOL!
00BookVB3616DANA.indb800BookVB3616DANA.indb8 2019/10/0412:19:312019/10/0412:19:31
9
English
FUNCTIONAL DESCRIPTION
NOTE
The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance
of the power tool.
NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safety
instructions contained in this manual.
Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own
power tool.
NAME OF PARTS
1. Cordless Rebar Cutter/Bender (VB3616DA)
Nameplate
Switch panel
Mode indicator lamp
Manual Mode switch
Moter
(Inside the Housing)
Lever
Screw hole for
fastening body
Hole for
fastening body
Gear cover
Warning label
(Bending)
Warning label (Cutting)
Warning label (Battery Cover)
Switch trigger
Switch lock
Setting dial
Reaction stopper A
Reaction stopper B
Bending
roller Guide
Hexagonal
bar wrench
Turn table
Inner cover
Cover
Handle
Center plate
Center roller
Battery Cover
Battery
Fig. 2
Lever
Grip rubber
Cutter guard
Upper cutter
Lower cutter
Cam cover
Hexagon socket bolt
Reaction stopper B
Fig. 3
00BookVB3616DANA.indb900BookVB3616DANA.indb9 2019/10/0412:19:312019/10/0412:19:31
10
English
When installing the deflection guard When folding the deflection guard
Arm
Guard Base
Guard Arm
Fig. 4 Fig. 5
2. Battery 3. Battery Charger
Battery Latch
Ventilation holes
Terminals
Battery cover
Nameplate
Cord
Guide rail
Charge indicator lamp
Ventilation holes
Body
<BSL36B18>
Fig. 6 <UC18YSL3>
Fig. 7
00BookVB3616DANA.indb1000BookVB3616DANA.indb10 2019/10/0412:19:322019/10/0412:19:32
11
English
SPECIFICATIONS
1. Cordless Rebar Cutter/Bender
Model VB3616DA
Motor DC brushless motor
Capacities
(1) Material: Concrete reinforcing bars only (for ASTM)
GRADE 40, GRADE 60
(2) Bar Designation Size
#3, #4, #5 (3/8", 1/2", 5/8")
Number of piece(s) that can be processed
at one time
Cutting Bending
#3 (3/8")..............2 pieces
#4 (1/2") ..............1 piece
#5 (5/8")..............1 piece
#3 (3/8")..............3 pieces
#4 (1/2") ..............2 pieces
#5 (5/8")..............1 piece
No-load speed 0 – 16 /min
Battery* Type* Li-ion battery Model BSL36B18
Voltage DC 36 V / 18 V
Weight 42.3 lbs. (19.2 kg) (BSL36B18 attached)
*
Existing batteries (BSL3660/3626/3620, BSL18xx and BSL14xx series, etc.) cannot be used with this tool.
2. Battery Charger
Model UC18YSL3
Input power source Single phase: AC 120 V 60 Hz
Charging time
(At a temperature of 68°F (20°C)) BSL36B18: Approx. 52 min
Charging voltage DC 14.4 – 18 V
Charging current DC 8.0 A
Weight 1.3 lbs. (0.6 kg)
NOTE: The charging time may vary according to temperature and power source voltage.
00BookVB3616DANA.indb1100BookVB3616DANA.indb11 2019/10/0412:19:322019/10/0412:19:32
12
English
When attaching
When attaching the battery, push in until you hear a
click.
After that, attach the battery cover.
Attach
Attach
Battery cover
Battery
Fig. 9
NOTE
Make sure the battery cover is attached when
operating the tool.
Iron filings in the battery terminal area may result in
malfunction.
APPLICATIONS
○
Cutting of rebar
○
Bending of rebar
REMOVAL AND INSTALLATION METHOD
OF BATTERY COVER AND BATTERY
When removing
Remove the battery cover and then remove the
battery.
When removing the battery from the tool, press down
the latches on both sides and slide offthe battery.
Remove
Battery cover
Latch
(Both sides)
Battery
1
Press
2
Pull off
Fig. 8
ASSEMBLY AND OPERATION
00BookVB3616DANA.indb1200BookVB3616DANA.indb12 2019/10/0412:19:322019/10/0412:19:32
13
English
2. Insert the battery to the battery charger.
Firmly Insert the battery into the battery charger as
shown in Fig. 10.
Charge indicator lamp
Guide rail
Battery
Fig. 10
3. Charging
When inserting a battery in the charger, the charge
indicator lamp will blink in blue.
When the battery becomes fully recharged, the
charge indicator lamp will light up in green. (See
Table 2)
(1) Charge indicator lamp indication
The indications of the charge indicator lamp will be
as shown in Table 2, according to the condition of the
battery charger or the battery.
CHARGING METHOD
NOTE
Before plugging into the receptacle, make sure the
following points.
○
The power source voltage is stated on the nameplate.
○
The cord is not damaged.
WARNING
Do not charge at voltage higher than indicated
on the nameplate.
If charged at voltage higher than indicated on
the nameplate, the charger will burn out.
1. Connect the charger’s power cord to a receptacle.
When the power cord is connected, the charge
indicator lamp will blink in red. (At 1-second intervals)
WARNING
Do not use the electrical cord
if damaged. Have it repaired
immediately.
Table 2
Indications of the charge indicator lamp
Charge
indicator
lamp
(RED /
BLUE /
GREEN /
PURPLE)
Before
charging Blinks
(RED)
Lights for 0.5 seconds. Does not light
for 0.5 seconds. (offfor 0.5 seconds) Plugged into power source
While
charging
Blinks
(BLUE)
Lights for 0.5 seconds. Does not light
for 1 second. (offfor 1 second) Battery capacity at less than
50%
Blinks
(BLUE)
Lights for 1 second. Does not light for
0.5 seconds. (offfor 0.5 seconds) Battery capacity at less than
80%
Lights
(BLUE) Lights continuously Battery capacity at more than
80%
Charging
complete Lights
(GREEN)
Lights continuously
(Continuous buzzer sound: about
6 seconds)
Overheat
standby Blinks
(RED)
Lights for 0.3 seconds. Does not light
for 0.3 seconds. (offfor 0.3 seconds) Battery overheated. Unable
to charge. (Charging will
commence when battery cools)
Charging
impossible Flickers
(PURPLE)
Lights for 0.1 seconds. Does not light
for 0.1 seconds. (offfor 0.1 seconds)
(Intermittent buzzer sound: about
2 seconds)
Malfunction in the battery or the
charger
00BookVB3616DANA.indb1300BookVB3616DANA.indb13 2019/10/0412:19:322019/10/0412:19:32
14
English
(2) Regarding the temperature of the rechargeable
battery.
The temperatures for rechargeable batteries are
as shown in the Table 3, and batteries that have
become hot should be cooled for a while before being
recharged.
Table 3
Rechargeable
batteries Temperatures at which the battery
can be recharged
BSL36B18 32°F – 122°F
(0°C – 50°C)
(3) Regarding recharging time (At 68°F (20°C))
Table 4 Charging time
Charger
Battery UC18YSL3
BSL36B18 Approx. 52 min.
NOTE
The recharging time may vary according to the
ambient temperature.
4. Disconnect battery charger from the receptacle.
CAUTION
Do not pull the plug out of the receptacle by
pulling on the cord.
Make sure to grasp the plug when removing from
receptacle to avoid damaging cord.
5. Remove the battery from the battery charger.
Supporting the battery charger with hand, pull out the
battery from the battery charger.
NOTE
Be sure to pull out the battery from the battery
charger after use, and then keep it.
Regarding electric discharge in case of new
batteries, etc.
As the internal chemical substance of new batteries
and batteries that have not been used for an extended
period is not activated, the electric discharge might
be low when using them the first and second time.
This is a temporary phenomenon, and normal time
required for recharging will be restored by recharging
the batteries 2 – 3 times.
How to make the batteries perform longer
(1) Recharge the batteries before they become
completely exhausted.
When you feel that the power of the tool becomes
weaker, stop using the tool and recharge its battery.
If you continue to use the tool and exhaust the electric
current, the battery may be damaged and its life will
become shorter.
(2) Avoid recharging at high temperatures.
A rechargeable battery will be hot immediately after
use. If such a battery is recharged immediately after
use, its internal chemical substance will deteriorate,
and the battery life will be shortened. Leave the
battery and recharge it after it has cooled for a while.
CAUTION
●
When the battery charger has been continuosly
used, the battery charger will be heated, thus
constituting the cause of the failures. Once the
charging has been completed, give 15 minutes
rest until the next charging.
●
If the battery is charged while it is heated
because it has been left for a long time in a
location subject to direct sunlight or because the
battery has just been used, the charge indicator
lamp of the charger lights for 0.3 seconds, does
not light for 0.3 seconds (offfor 0.3 seconds). In
such a case, first let the battery cool, then start
charging.
●
When the charge indicator lamp flickers (at
0.2–second intervals), check for and take out
any foreign objects in the charger’s battery
installation hole. If there are no foreign objects,
it is probable that the battery or charger is
malfunctioning. Take it to your authorized
Service Center.
HOW TO RECHARGE USB DEVICE
WARNING
○
Prior to use, check the connecting USB cable for
any defect or damage.
Using a defective or damaged USB cable can
cause smoke emission or ignition.
○
When the product is not being used, cover the
USB port with the rubber cover.
Buildup of dust etc. in the USB port can cause
smoke emission or ignition.
NOTE
○
The time required for charging will be longer when
a USB device and battery are being simultaneously
charged.
○
There may be an occasional pause during USB
recharging.
○
When a USB device is not being charged, turn the
USB power switch OFF and remove the USB device
from the charger.
Failure to do so may not only reduce the battery life
of a USB device, but may also result in unexpected
accidents.
00BookVB3616DANA.indb1400BookVB3616DANA.indb14 2019/10/0412:19:332019/10/0412:19:33
15
English
(1) Select a charging method
Depending on the charge method selected, either the
battery is inserted into the charger or the power cord
is plugged into an outlet.
○
Charging a USB device by battery (Fig. 11-a)
○
Charging a USB device from a electrical outlet
(Fig. 11-b)
○
Charging a USB device and battery from a
electrical outlet (Fig. 11-c)
abc
Fig. 11
(2) Turn the USB power switch ON (Fig. 12)
When you turn the USB power switch ON, the USB
power indicator lamp will light up.
USB power
indicator lamp
Rubber cover
USB port
USB cable
USB power
switch
Fig. 12
(3) Connect the USB cable. (Fig. 12)
Pull back the rubber cover and firmly plug in a
commercially available USB cable (appropriate to the
device being charged) into the USB port.
○
When the power cord is not plugged into an outlet
and the battery runs out of power, power output will
stop and the USB power indicator lamp will shut off.
○
When the USB power indicator lamp goes out,
change the battery or plug the power cord into an
electrical outlet.
(4) When charging is completed
○
The USB power indicator lamp will not go out when a
USB device has been completely charged.
To verify charge status, check the USB device.
○
Turn the USB power switch OFF and unplug the
power cord from the electrical outlet. (Fig. 12)
○
Remove the battery from the charger and place the
rubber cover over the USB port.
PRIOR TO OPERATION
CAUTION
To avoid serious accident, ensure the switch is
in the OFF position, and pull out the battery.
1. Check the work area environment
Check the work area to make sure that it is clear of
debris and clutter.
Clear the area of unnecessary personnel. Ensure that
lighting and ventilation is adequate.
2. For safety sake, use the provided hexagonal bar
wrench to make absolutely sure that the hexagon
socket bolt is securely clamped. Use of the unit with
the bolt in a loosely clamped condition can result in
damage to the unit and cutter as well as accidents.
3. Confirm that the cutter is in sharp condition.
Make certain that the cutter is in a sharp condition.
Continued use of a worn out and deformed cutter with
dull edges results in damage to the unit and cutter as
well as accidents.
4. Check battery insertion
WARNING
If the battery is inserted while the power switch
is in the ON position, the power tool will start
operating immediately, inviting serious accident.
CAUTION
Until the battery locks in place with a little click,
if not, it may accidentally fall out of the tool
causing injury to you or someone around you.
00BookVB3616DANA.indb1500BookVB3616DANA.indb15 2019/10/0412:19:332019/10/0412:19:33
16
English
PICTGRAPH ILLUSTRATION AND EXPLANATION
Warning label (Cutting)
Fig. 13
Avoid bringing your hand near to the reaction stoppers during operation. If you
do so, you may get your finger caught in or may run the hazard of other injuries.
During cutting work, securely hook the rebar to the reaction stoppers.
Furthermore, secure enough length of a rebar to be hooked to the reaction
stoppers.
Never bring your hand close to the cutter during operation.
Continued use of a worn-out cutter can result in the damage and the broken
pieces flying around. Replace it with a new cutter after no more than 5,000 times
of cutting.
If the grip rubber gets worn out, there is a fear that it cannot sufficiently hold the
rebar and gets broken down with its parts flying around, etc.
If the grip rubber cannot hold the rebar much longer, replace it with a new grip
rubber. Also replace the worn grip rubber with new one when replacing the
cutter.
Set the rebar in the center or the recess of the cutter during cutting work. Any
cutting work with the rebar set on corners or ends of the cutter can result in
the pieces of broken rebar flying around or the damage to the cutter and the
machine.
Warning label (Bending)
Fig. 14
If you bend the rebar with a large angle while placing your hand onto it, there is a
fear of getting your hand caught in by the fold-back reaction of the rebar.
Begin operation only after ensuring that there are no people within the turning
range of the material to be bent.
Warning label (Battery Cover)
Attach the battery cover when
storing or operating the tool.
Fig. 15
00BookVB3616DANA.indb1600BookVB3616DANA.indb16 2019/10/0412:19:332019/10/0412:19:33
17
English
OPERATION
WARNING
●
Never touch the moving parts.
CAUTION
●
To extend the lifetime, the lithium-ion battery
equips with the protection function to stop the
output. Therefore, if the tool is overloaded, the
motor may stop. However, this is not the trouble
but the result of protection function. In this case,
release the switch of tool and eliminate the
causes of overloading.
●
Pull out the battery after completing operation.
1. Switch operation
This product is equipped with a switch lock to prevent
inadvertent switch operations.
Pressing the switch lock in one of the indicated
directions and pulling the switch will activate the
motor.
Once the switch is activated, it will remain on even
after releasing the switch lock as long as you are
pulling on the switch. (Fig. 16)
1
Lock release
Press the switch lock
in either direction
2
Pull the switch
Fig. 16
Releasing the switch within area
1
will apply a brake that
will stop operation. (Fig. 17)
Releasing the switch within area
2
will automatically
return the upper cutter and bending roller to their original
positions. (Fig. 17)
Cutter also
simultaneously activates
and the cover closes!
Set angle
1
Turns up to
the set angle
2
Automatically
returns to
original position
Keep switch drawn
up to this point
Bending roller
Fig. 17
2. Reverse-rotating the cutter and bending roller
Releasing the switch during operation could result in
the cutter and bending roller coming to a standstill to
sandwich the rebar and irremovably lock it in place.
(Fig. 18)
Bending roller
Irremovable
Irremovable
Rebar
Rebar
Upper cutter
Fig. 18
In this situation, the motor should be reverse-rotated
to return the cutter and bending roller back to their
original positions.
Below are the two methods for returning the cutter
and bending roller during operation. (Fig. 19, 20)
00BookVB3616DANA.indb1700BookVB3616DANA.indb17 2019/10/0412:19:332019/10/0412:19:33
18
English
Set the setting dial on “RETURN”
Fig. 19
1
Align the position of the
set dial to “RETURN”
2
Pull on the switch once
again
Reverse-rotation mode
Once the tool begins
moving back, it will return
to its original position
even if the switch is
released. Switch
Alignment position
Press the Manual Mode switch to move back
Switch
1
Press the Manual Mode
switch
2
Pull the switch once again
Reverse-rotation mode
The tool will move back
as long as the switch is
pulled.
The tool will stop once
it returns to its original
position.
3
When returned to the
original position, press
the Manual Mode switch
Regular rotation mode
Manual Mode switch
Red indicator
lamp
switches on
Fig. 20
NOTE
The tool will not operate if left in Reverse-rotation
mode, so press the Manual Mode switch to cancel
reverse rotation.
3. About the warning signal (Fig. 21, Table 5)
This product has a function to protect the tool as well
as its controls.
During work, from the time the switch is being pulled
and three seconds after its release, each of the
protective functions may be activated, resulting in the
Manual Mode switch’s mode indicator lamp to blink in
the following manner to notify the user.
When one of the protective functions are activated,
immediately release the switch and follow the
described countermeasure instruction.
Switch panel
Mode indicator lamp
Manual
Mode switch
Fig. 21
00BookVB3616DANA.indb1800BookVB3616DANA.indb18 2019/10/0412:19:342019/10/0412:19:34
19
English
Table 5
Protective Function Lamp Display Countermeasure
Overload Protection Lights 0.1 second. Does not light 0.1 second.
(Fast blinking) Remove the cause of the work overload.
Overheat Protection Lights 0.5 second. Does not light 0.5 second. Allow the tool and battery to fully cool down.
Table 6
State of lamp Battery Remaining Power
Lights ;
The battery remaining power is over
75%.
Lights ;
The battery remaining power is
50% – 75%.
Lights ;
The battery remaining power is
25% – 50%.
Lights ;
The battery remaining power is less
than 25%.
Blinks ;
The battery remaining power is
nearly empty. Recharge the battery
soonest possible
Blinks ;
Output suspended due to high
temperature. Remove the battery
from the tool and allow it to fully cool
down.
Blinks ;
Output suspended due to failure or
malfunction. The problem may be
the battery so please contact your
dealer.
As the remaining battery indicator shows somewhat
differently depending on ambient temperature and battery
characteristics, read it as a reference.
NOTE
Do not give a strong shock to the display panel or
break it. It may lead to a trouble.
4. About remaining battery indicator
You can check the battery’s remaining capacity by
pressing the remaining battery indicator switch to
light the indicator lamp. (Fig. 22, Table 6)
The indicator will shut offapproximately 3 seconds
after the remaining battery indicator switch is
pressed.
It is best to use the remaining battery indicator as
a guide since there are slight differences such as
ambient temperature and the condition of the battery.
Also, the remaining battery indicator may vary from
those equipped to a tool or charger.
Display panel
Remaining battery
indicator lamp Remaining battery
indicator switch
Fig. 22
00BookVB3616DANA.indb1900BookVB3616DANA.indb19 2019/10/0412:19:342019/10/0412:19:34
20
English
HOW TO USE (CUTTING)
WARNING
○
While turning switches, never put your hand
close to the cutter, reaction stopper (A) (B), or
bending roller.
○
Bringing your hand close to these components
can result in serious injury.
○
Confirm that the hexagon socket bolt attaching
the cutter is tight.
If the tool is used with the bolt loose, it could
damage the tool or the cutter and result in
accident or injury.
○
If the grip rubber is worn, exchange it with a new
article.
When the grip rubber is worn, it becomes
difficult to hold a rebar. This could result in
a scatter of mill ends from the rebar. Contact
the metabo HPT Authorized Service Center to
arrange for an exchange of the grip rubber.
1. Inspect the cutter and grip rubber
(1) Position the tool as shown in Fig. 23
Reaction stopper A
Reaction stopper B
Lever
Bending roller
Setting dial
Fig. 23
(2) Attach battery and battery cover (Fig. 24)
Battery
Battery Cover
Fig. 24
(3) Turn the lever to the direction indicated by the arrow
and open the cover. (Fig. 25)
Cover
Lever
Open
Fig. 25
(4) Lower the upper cutter
Lightly pull the switch and slowly move the upper
cutter. When the upper cutter comes outside the cam
cover and the hexagon socket bolt is fully visible,
release the switch to stop it in that position. (Fig. 26)
1
Lightly pull the switch
Upper cutter
Cam cover
Hexagon
socket bolt
2
Lower the
upper cutter
Fig. 26
(5) Detach the battery cover and battery
Doing so will prevent the switch from being activated
by mistake. (Fig. 27)
Battery
Battery Cover
Fig. 27
00BookVB3616DANA.indb2000BookVB3616DANA.indb20 2019/10/0412:19:342019/10/0412:19:34
Table of contents
Languages:
