Metrologic MS860i Mini-Slot User manual

METROLOGIC INSTRUMENTS, INC.
MS860iMini-Slot™
Laser Bar Code Scanner
Installation and User’s Guide
MLPN 2202
Printedin USA
January 1999

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Locations:
USA Corporate Headquarters Europe
Metrologic Instruments, Inc. Metrologic Instruments GmbH
90 Coles Road Dornierstrasse 2
Blackwood, NJ 08012 82178 Puchheim b.
Customer Service: 1-800-ID-METRO Munich, Germany
Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
[email protected] [email protected]
www.metrologic.com
ASIA
South America Metrologic Asia (PTE) Ltd.
Metrologic Instruments 31, Kaki Bukit Road 3
Rua Flórida, 1.821-5°Andar-Brooklin #05-08 Techlink
CEP 04571-090, São Paulo-SP, Brasil Singapore 417818
Outside Brazil: Tel: [phone]
Tel: [phone]

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Table of Contents
Introduction .................................................. 1
Unpacking List ................................................. 2
Scanner Connections to the Host ................................... 3
Configuration of the Scanner to the Host System ...................... 4
Cloning Feature ................................................ 5
Version 11 IBM 46XX Scanner ................................... 6
Configuring the MS860i-11 Scanner ........................ 7
Configuring the IBM 46XX ............................... 8
IBM 4683 and 4693 Terminals Driven by a 46XX Store
Controller Running 4680.OS or 4690.OS ............ 8
IBM 4684 and 4694 Systems .............................. 8
Version 17 Keyboard Wedge Scanner .............................. 9
Connection of a MS860i-17 Scanner to a PC ........................ 10
Installing the Scanner into a Counter .............................. 11
Attaching the Vertical Stand to the Work Surface .................... 12
MS860iFeatures .............................................. 13
Touch Plate ............................................... 14, 15
Visual Indicators ........................................... 16-19
Volume Settings ............................................... 20
Labels ...................................................... 21
Depth of Field ................................................ 22
Depth of Field and Symbol Specification ........................ 23, 24

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Maintenance .................................................. 25
Applications and Protocols ..................................... 25
Appendix A
Specifications ...................................... 26, 27
Appendix B
Default Settings ..................................... 28-35
Appendix C
Pin Assignments .................................... 36-41
Appendix D
Warranty and Disclaimer ............................. 42, 43
Appendix E
Notices ........................................... 44, 45
Appendix F
Patents ............................................... 46
Volume Control Card ....................................... 47, 48
Index .................................................... 49, 50

1
Introduction
Metrologic's MS860iMini-Slot™ Laser Bar Code Scanner is a high-speed,
aggressive in-counter scanner. The MS860i unsurpassed scanning accuracy and
incorporates the most advanced laser technology in a smaller, yet rugged and
durable housing. Designed to be used where counter space is at a premium, the
MS860ican be used in a variety of applications.
The MS860iautodiscriminates all standard bar codes, eliminating the need to
"keyin" unprogrammed codes increasing productivity and efficiency. A code
correcting feature (MECCA)© enables the MS860ito decode damaged or
truncated codes on the first pass, making the MS860ian excellent choice for
reclamation and coupon redemption applications. Each version of the MS860i
provides three interface options, with full RS-232 protocol available on every
scanner. Three most popular protocols (RS-232, OCIA and Light Pen Emulation)
are consolidated into the standard model. For simple PC connectivity, a keyboard
wedge interface is also available. Metrologic also offers a patented Hand-Held
Option, which allows users to connect the MS941 Hand-Held Scanner to the
MS860i for greater scanning versatility.
The MS860iis easy to program via bar code menus from ScanSelect™ Scanner
Programming Guide or by using Metrologic's ScanSet™ IBM compatible
®
software program. Other key features of the MS860iare the auto-off/touch-on
plate and easily visible LED indicators mounted on the brushed stainless steel top
plate. An optional hardened glass window is also available. Universal adaptor
plates make it simple to replace older, larger flatbed scanners with the smaller
MS860i. Metrologic also provides a vertical mounting option, so customers can
use the MS860ias a projection scanner as well.
Most importantly, the MS860iis easy to afford. It offers a superior, versatile and
low cost alternative to larger, more expensive in-counter scanners.

2
Unpacking List
The shipping carton contains the following:
!Installation and User’s Guide (MLPN: 2202)
ScanSelect™ Scanner Programming Guide (MLPN: 2186)
Volume Control Card (MLPN: 2346)
!MS860iLaser Bar Code Projection Scanner
!Installation Plate (MLPN: 45471)
!Power Supply (optional)
!Communication cable with connection for power supply (optional) or
Communication Cable (optional)
!Adaptor Plate or Vertical Stand (optional)
If any item is missing or to order additional items, contact the dealer, distributor
or call Metrologic’s Customer Service Department at 1-800-ID-METRO or 1-
800-436-3876.

3
Scanner Connections to the Host
To maintain compliance with applicable standards, all circuits connected to the
scanner must meet the requirements for SELV (Safety Extra Low Voltage)
according to EN 60950. To avoid potential problems, do not power up the
scanner until the communication cable is secured to the host.
1. Turn off the host system.
2. Connect the 25-pin D-type connector on the scanner’s head cable to the
communication cable. Connect the other end of the communication cable
to the host device. (If the scanner will not receive power from a
transformer, skip to Step 5.)
3. If the scanner will receive power from an external power source, check the
AC input requirements of the transformer to make sure the voltage
matches the AC outlet. (A socket-outlet shall be installed near the
equipment and shall be easily accessible.)
4. Plug the transformer into the side of the female D-type connector located
on the communication cable. Plug the transformer into the AC outlet to
supply power to the scanner.
5. Power up the host system.
Note:When the scanner first receives power, the LEDs will flash and then
the scanner will beep once. After the scanner performs this start up
sequence, the green LED will remain on for a specified time
indicating that the laser is on.

4
Configuration of the Scanner to the Host System
The scanner is shipped from the factory programmed to a set of default conditions
noted in the Default Settings section of this guide and in the ScanSelect™
Scanner Programming Guide. The default settings in the ScanSelect guide have
an asterisk that appears before the brief definition
next to the bar code.
To communicate with the host system properly, it needs to be programmed to
meet specific scanning needs. Since each host system is unique, configure the
scanner to match the host system requirements. Configure the scanner by entering
program mode and scanning the appropriate bar codes that appear in the
ScanSelect Scanner Programming Guide. (When using ScanSet™, refer to the
ScanSet documentation for information on how to configure the scanner.)
1. Connect the scanner to the host system. (Refer to the Scanner
Connections to the Host section in this guide)
2. Enter program mode by scanning the ENTER/EXIT program mode bar
code as the first bar code after a power up cycle.
(The unit will beep three times.)
3. Scan the appropriate bar code(s) that appear in the ScanSelect Scanner
Programming Guide. (Reveal only one bar code to the scanner each time.
With your hand, cover the bar code that is not to be scanned.)
4. Exit program mode by scanning the ENTER/EXIT program mode bar
code again. (The new options will be saved and the scanner is ready for
normal operation.)
Note:Non-RS-232 interfaces chosen in Section B of the ScanSelect
Programming Guide do not match the default settings that are loaded
when the same interface is selected with ScanSet.

5
Cloning Feature
To program several scanners with the same settings, use the Cloning feature. This
is done by connecting the cloning cable (MLPN: #51544) between two scanners.
1. Turn off both scanners.
2. Connect the cloning cable between the two scanners.
3. Turn both scanners on by plugging in the transformers.
4. Once each scanner is ready, scan the cloning bar code with the scanner
that has the settings that need to be transferred to the other scanner.

6
Version 11 IBM 46XX Scanner
Output Format: IBM RS-485 serial input/output for the 4680 and 4690
(46XX) point-of-sale terminals
The Version 11 46XX interface can be used in several different ways. Both the
46XX terminal and the scanner must be configured to match each other.
Warning:Powerto the scanner and 46XX terminal should be turned off
before making physical connection.
The 4680 and 4690 series terminals have different types of physical ports for
connecting bar code scanners. Scanner ports include Port 5B, Port 17, and Port
9? (? = A, B, C, or E). A Port 9 type connector is present on all versions of the
46XX families of terminals. That is one reason why it is the normal point of
connection for Metrologic scanners. Another reason is that there is enough 12
volt power available to operate many Metrologic scanners. If your terminal
configuration requires the use of a different physical port for connecting bar code
scanners, contact Metrologic to get particular adaptor cable information.
All devices use a common communications bus inside the 46XX terminal, despite
what port that is in use for the physical connection. Each device has a different
address that it uses when it communicates. The terminal must be configured to
look for a device at a logical address.
The IBM 1520 mode/address was selected as a default because it was the first
IBM 46XX family scanner to support UPC/EAN, Code 39 and Interleaved 2 of
5(I 2 of 5). The Version 11 scanner formats Codabar, Code 128, and Code 93
using the Code 39 function code designation supported by the IBM device driver
for this scanner type. Other emulation modes currently available are the IBM
3687-2 Port 17 fixed scanner and the Port 9B IBM 4500 CCD hand-held bar
code reader. The use one of these other emulation modes may be needed
depending on which operating system (4680.OS, 4690.OS, POS/DOS or
DOS/RIPPS) is in use at your site.
Note:The IBM 4683 and IBM 4684 terminals have a good proven track
record of supplying power to Metrologic scanners. The IBM 4693 and
IBM 4694 terminals may be restricted from supplying power to certain
scanner models. Specifically, Metrologic currently recommends using
an external power supply for the scanner when connecting to an IBM
4694. Metrologic has no recommendations at this time for IBM 4693
terminals.