MHM iQ-Oval 210V Quick start guide

Seite/page 1
Deckblatt/
cover sheet
Wiring diagram
iQ Oval V210
REV 2.1
Verdrahtungsplan
wiring diagram
V210
Seite / page
1
2
3
4
5
6
7
8
9
10
11
12
13
Inhalt:
Deckblatt
Blockschaltbild
Rakelarm Teil 1
Rakelarm & Druckstation
latine & Master EinheitAnschlussp
Motor Control
Not-Halt Relais
Haupt & Optionalterminal
Visualisierung
Verteilerplatine Main
Verteiler latinep optional
Elektroaufnahmeplatte
Ringverkabelung
Contents:
cover sheet
block diagram
squeegee arm part 1
squeegee arm & print station
connection PCB & master unit
motor control
safety device
main & optional terminal
visualization
main distribution PCB
distribution PCBoptional
electric clamping plate
ring wiring
.......... ..........
.......... ..........
.......... ..........
.......... ..........
.......... ..........
.......... ..........
.......... ..........
.......... ..........
.......... ..........
.......... ..........
.......... ..........
.......... ..........
.......... ..........

Seite/page 2
Blockschaltbild/
block diagram
Wiring diagram
iQ Oval V210
REV 2.1

Seite/page 3
Rakelarm Teil 1/
squeegee arm part 1
Wiring diagram
iQ Oval V210
REV 2.1
07-0-0-0005-1
Kabel Rakel/
squeegeecable
schwarz/black
schwarz/black
blau/blue
braun/brown
B1 B2
front
rear
Kraftbrücke/
position sensors
20-0-0-0167-2
VornHinten
-
++
-
1 1
Magnetventil Rakel/
electromagnetic valve
squeegee
7
blau/blue
braun/brown
schwarz/black
weiss/white
X2 X3
A1J1
X5
S1
X6
X4
UNIT CONTROL Rev2
1
1
1
05-3-3-10101-0
A1
A2J4
BUS PCB
Seite/page 4
40
20-0-0-0555-3
GND
+24V
IN7
IN8
OUT8
OUT9
IN4
IN5
IN6
OUT5
OUT6
OUT7
1
2
1
2
Folientastatur Station Front
keypad station front
07-0-0-10002-0
CLEA N

Seite/page 4
Rakelarm & Druckstation/
squeegee arm & print station
Wiring diagram
iQ Oval 0V21
REV 2.1
braun/brown
blau/blue
ge/gn-y/gn
grün/green ( )ge/gn-y/gn
M1
schwarz/black ( )schwarz/black
blau/blue ( )braun/brown
orange/orange (grau/grey)
07 0131 0-0-0- -
Motor Rakelarm
squeegee arm motor
X1x
Seite/page13
A1J1
Unit control
Seite/page 3
6
1
4
2
5
3
7
Trocknerbuchse/
drier socket
+
-
OUT
IN
5
FC color FU
analog
-
-
outside
inside
grey
brown
white
green
yellow
o
L
L
2
1
weiss/white
gelb/yellow
grün/green
braun/brown
ge/gn - y/gn
1
A2 BUS PCB 2.1
A2J4
A2J1
CAN
low
CAN
high
ready
start
-+-+
Dryer1 Dryer2
in-
side
out-
side --
analog
FC
DI4 DO4 DI3 DO3
+-
05-3-3-10004-2
start
ready
A2J5
CAN
low
CAN
high Station lift
GND
down
GND
up
+24V reserve
S-
lock sreen lift
GND
down
GND
up
dedect
dedect
40
white
yellow
grau/grey
6
control ring
Seite/page 13
yellow
brown
green green
brown
black
yellow/green
brown
white
brown
grey
white
red
black
Magnetventil Sieblift/
screen lift valve
1
2
1
2
1
2
1
2
1
2
1
2
Magnetventil Sieblock/
screen lock valve
Passerstiftventil/
fix pin valve
Stationsliftventil/
station lift valve
red
black
red
black
black
red
06-0-0-15005-0
06-0-0-15007-1
06-0-0-15006-0
07 0135 0-0-0- -
red
black
grey
pink
red
black
brown
white
violet
blue
black
red
green
yellow
-+
start
ready
dedect
6
1
4
2
5
3
7
+
-
OUT
IN
Trocknerbuchse 2/
drier socket 2
Optional
weiss/white
gelb/yellow
grün/green
braun/brown
grau/grey
weiss/white
gelb/yellow
grün/green
braun/brown
grau/grey
one valve
each section
06-0-0-15006-0
assembly group
Sicherungshalter
fuse holder
07 218 0-0-0- -0
F1
Sicherung T2A
fuse T2A
U1 Frequenzumrichter
frequency converter
07-0-0- -60133
8.8.8.8.
200V
1Phase 0.4 kW
HITACHI
Wj200 INVERTER
RUN
ESC SET
STOP
RESET
1
2
RUN PWR
Hz ALM
APRG
SN 7 6 54321L PLC
P24
SP E0 EA HOOI LAM
Cm2
12 11
Al2
Al1
Al0
RB +1 +-
W
V
U
N
L
X2
X1
braun/brown
weiß/white
weiss/white
braun/brown
A6
Safety device
STO ring line
Seite/page 7
2

Seite/page 5
Anschlussplatine & Master Einheit/
connection PCB & master unit
Wiring diagram
iQ Oval V210
REV 2.1
+-
+24V
1
Signal column
red
gr.
horn
-
+-S
Station
CAN BUS
E-Stop
to Master Unit A3J4
S-
48VDC
enable
S-
Fix pin
valve
S-
Pallet
change
valve
+-
+S
Auto skip slave
+
S3
+
S2
+-
+24V
low
high
Terminal
CAN BUS
+S
Auto
skip4
+S
Pallet
change
sensor
Auto
skip1
Low-
pressure
low
high
Connection PCB iQ rev1_1
Art. Nr. 05-3-3-15003-0
safety 1safety device safety 2
A3
Connection PCB
X2 X3
A4J1
X5 S1
X6
UNIT CONTROL Rev2
1
1
1
05-3-3-10101-0
A4
Master Einheit
master unit
40
8
GND
IN7
IN8
OUT8
OUT9
+24V
IN4
IN5
IN6
OUT5
OUT6
OUT7
MHM-RTC-SMK-MODUL_rev1
05-3-3-15002-0
Folientastatur Station Front
keypad station front
07-0-0-10002-0
X2
24VDC
Seite/page 12
X3
Seite/page 10
white
brown
Reed contact Auto Skip 4 Reed contact Auto Skip 1
Reed contact Auto Skip 3
Reed contact Auto Skip 2
brown
brown
brown brown
blue
blue
blue
blue
brown
white
yellow
Low pressure sensor
black
White
A6.1
Safety device
Seite/page 7
white
brown
X1K2
Schütz
contactor
Seite/page 12
A1
A2
red
black
g
r
buzzer
brown
white
blue
black
Reed contact pallet change
X1
-
+
red
black
brown
blue
07-0-0-15014-0
Signalsäule
signal column
20-0-0-15077-0
06-0-0-15004-0
Palettenwechselventil
pallet change valve
X8
control ring
Seite/page 13
1
2
red-black
black-black
red-black
black-black
07-0-0-15020-0
05-3-3-15003-0
red/black
black
Stromschiene
power rail
Seite/page 6
brown
yellow
green
White
green
yellow
white
brown
green
yellow
white
brown green
yellow
white
brown
A6.1
safety device
Seite/page 7
X9
safety ring
Seite/page 13
X3
Seite/page 10
X8
control ring
Seite/page 13
A3J1 J6
A3J2
J8
J7
J5
05-3-3- -00032
1
Link PCB 1.0
I + -
A4.1
Link PCB 1.0
braun/brown
grün/green
weiß/white
B3
current transducer
Seite/page 6
CLEA N

Seite/page 6
Motor Control/
motor control
Wiring diagram
iQ Oval V210
REV 2.1
A5
Motor control Platine
motor control PCB
05-3-3-15001-0
MHM-SMK-8A_Rev2 T6,3
X1
+-
X2 X3
S+-S+-
X4
+-+-
X5
MHM
Passersensor
Registration sensor
blue
brown
black
black
red/black
Stromschiene
power rail
48VDC
M2
green / yellow white
green white / yellow
red white / black
red / black white
Status LED
+
-
Kohlebürstenhalter komplett
Coal brush holder complete
20-0-0-15037-0
20-0-0-15108-0
Status LED Beschreibung status led description
LED aus 48VDC fehlen LED off 48VDC disable
LED leuchtet grün 48VDC vorhanden LED lights green 48VDC enable
LED leuchtet Cyan Tisch ist auf Position LED lights cyan Table on position
LED blau Software Update LED lights dark blue Update of software
Blinkt rot Motor Störungsmeldung LED flashes red error message
1 mal Unterspannung one time overvoltage
2 mal Überstrom two times overload
3 mal Schlupffehler three times error slip
4 mal Sensorfehler bei Indexstart four times error sensor at index start
5 mal Kommunikationsfehler RX five times error communication
6 mal Kommunikationsfehler TX six times error communication
7 mal Fehler bei Referenzfahrt seven times error reference run
8 mal Timeout Referenzfahrt eight times timeout reference run
10 mal Allgemeiner Fehler ten times general error
V+
V-
ON
ADJ
Cn1
Cn2
Cn3
AC/L AC/N
braun/brown
blau/blue
gelb grün/yellow green
X1K2
Elektroaufnahmeplatte
electric clamping plate
Seite/page 12
rot/red
schwarz/black
Stromschiene
power rail
48VDC
P1
Netzgerät 48VDC
48VDC power supply
07-0-0-0059-0
Schrittmotor
stepper motor
20 0 0 39- - -150 -0
braun/brown
gelb/yellow
grün/green
weiß/white
B3
Strommessumformer
current transducer
0 - - - -07 0 0 0512
A4.1
Link PCB 1.0
Seite/page 5
bis zu drei Stück
up to three pieces

Seite/page 7
Not-Halt Relais/
safety device
Wiring diagram
iQ Oval V210
REV 2.1
A3J7
connection PCB
E-Stop
Seite/page 5 I_Emergency
+24V
GND
X3
Reset button
10Seite/page
quick exhaust
valve
A6 SP-COP1-C
Sicherheitsschaltgerät
safety device
07-0-0-0582-0
brown
white
yellow
brown blue
white
black
quick
exhaust
sensor
safe pressure
valve
optional STO
U1
Seite/page 4
brown
white
yellow
green
1
2
3
4
red
A3J8
connection PCB
safety device
Seite/page 5
PWR/EC
MS
CV
NET
X9
SD-Card
A1 A2 T1 T2 T3 T4
I1 I2 I3 I4 I5 I6 I7
SP-COP1
I9 I10 I11 I12 I13 I14 I15 I16
Q1 Q2 Q3 Q4 I1 I I I7 18 19 20
wieland
w
B1
samosPRO
I8
A6 SP-.1 COP-CARD
Programmkarte
program card
07-0-0-0584-0

Seite/page 8
Haupt- & Optionalterminal/
main & optional terminal
Wiring diagram
iQ Oval V210
REV 2.1
X2 X3
A J17
X5
S1
X6
X4
UNIT CONTROL Rev2
1
1
1
05-3-3-10101-0
A7
1
+24V
GND
IN7
IN8
OUT8
OUT9
IN4
IN5
IN6
OUT5
OUT6
OUT7
Terminal Control
05-3-3-10102-0
Folientastatur Terminal
keypad terminal
07-0-0-10003-0
A10J2
Seite/page 10
at main terminal
Verteilerplatine
distribution PCB
A11J2
Seite/page 11
at optional terminal
A J7 2
START
END CLEAN
SAMPLE
F4 F5 F6
F1 F2 F3
SELECT SET

Seite/page 9
Visualisierung/
visualization
Wiring diagram
iQ Oval V210
REV 2.1
nur am Hauptterminal
only at main terminal
X1
X2
MHM
MHM-TERMINAL-MODUL_REV2
Funk Antenne/
radio antenna
A8
Terminal Modul PCB
05-3-3-10104-0
A9
Samsung Galaxy E
07-0-0-0545-0
A J27
Master Einheit
master unit
Seite/page 8
+
-
S1
Off ... 5VDC
On ... 19VDC
SAMSUNG
S1 ON
1

Seite/page 10
Verteilerplatine /Main
distribution PCBmain
Wiring diagram
iQ Oval V210
REV 2.1
to machine base
+24V
Gnd
ScO1
ScI1
ScO2
ScI1
Reset
CAN L
CAN H
C-Power
K10
+24V
Skip Emergency
button Reset
on/off
switch
foot
switch
A J210
1
S1
Ein/Ausschalter
on/off switch
90-0-0-4001-0
S2
Resettaster
reset button
07-0-0-0086-0
3
4
3
4
S4
Skip Schlagtaster
skip button
20-0-0-9084-1
Fusstaster/
foot switch
blue
gr/ye
brown
Buchse/
socket
1
2
3
C
0
+
07-0-0-90 5-00
11
12
21
22
20-0-0-9084-1
S3
Not-Halt Taster
emergency stop button
20-0-0-0490-0
+
co
+S
S
S+
+
A7J1
Terminal Einheit
Terminal unit
Seite/page 8
A10
Verteiler Platine Terminal
distribution PCB Terminal
05-3-3-15004-0
rot/red
schwarz/black
weiß/white
braun/brown
grün/green
gelb/yellow blau/blue
grau&rosa/grey&pink
blau&rot/blue&red
grau/grey
rosa/pink
A10J1
braun/brown
weiß/white
gelb/yellow
grün/green
red-black
black-black
white
brown
green
yellow
red
white
brown
black
A3
Connection PCB
safety 2
page 5
A3J6
Connection PCB
Terminal CAN BUS
page 5
X2
electric clamping plate
page 12
A6.1
safety device / I7
page 7
X3
Gallow mounted main control panel
rot/red
schwarz/black
weiß/white
braun/brown
grün/green
gelb/yellow blau/blue
grau&rosa/grey&pink
blau&rot/blue&red
grau/grey
rosa/pink
A10J1
red-black
black-black
white
brown
green
yellow
red
white
brown
black
A3
Connection PCB
safety 2
page 5
A3J6
Connection PCB
Terminal CAN BUS
page 5
X2
electric clamping plate
page 12
A6.1
safety device / I7
page 7 X3
Console mounted main control panel
to machine base
+24V
Gnd
ScO1
ScI1
ScO2
ScI1
Reset
CAN L
CAN H
C-Power
K10
+24V
auf Klemmplatte/
on clamping plate
auf Klemmplatte/
on clamping plate
1=red
2=black
3=brown
4=white
5=yellow
6=green
7=blue
8=grey&pink
9=blue&red
10=grey
11=pink
12=GROUND
1
1
112 12
12
112
Gehäuse/
casing
12
12
X4
rot/red
schwarz/black
3
4
rot/red
schwarz/black
rot/red
schwarz/black

Seite/page 11
Verteilerplatine /optional
distribution PCBoptional
Wiring diagram
iQ Oval V210
REV 2.1
3
4
S5
Ein/Ausschalter
on/off switch
90-0-0-4001-0
to machine base
+24V
Gnd
ScO1
ScI1
ScO2
ScI1
Reset
CAN L
CAN H
C-Power
K10
+24V
Skip Emergency
button Reset
on/off
switch
foot
switch
A J211
1
S7
Skip Schlagtaster
skip button
20-0-0-9084-1
Fu aster/ßt
foot switch
blue
gr/ye
brown
Buchse/
socket
1
2
3
C
0
+
07-0-0-90 5-00
20-0-0-9084-1
S6
Not-Halt Taster
emergency stop button
20-0-0-0490-0
+
co
+S
S
S+
+
A7J1
Terminal Einheit
Terminal unit
Seite/page 8
A11
Verteiler Platine Terminal
distribution PCB Terminal
05-3-3-15004-0
rot/red
schwarz/black
weiß/white
braun/brown
grün/green
gelb/yellow blau/blue
grau&rosa/grey&pink
blau&rot/blue&red
grau/grey
rosa/pink
A11J1
braun/brown
weiß/white
gelb/yellow
grün/green
Gallow mounted optional control panel
rot/red
schwarz/black
weiß/white
braun/brown
grün/green
gelb/yellow blau/blue
grau&rosa/grey&pink
blau&rot/blue&red
grau/grey
rosa/pink
A11J1
Console mounted optional control panel
to machine base
+24V
Gnd
ScO1
ScI1
ScO2
ScI1
Reset
CAN L
CAN H
C-Power
K10
+24V
1=red
2=black
3=brown
4=white
5=yellow
6=green
7=blue
8=grey&pink
9=blue&red
10=grey
11=pink
12=GROUND
1
112 12
rot/red
schwarz/black
weiß/white
braun/brown
grün/green
gelb/yellow
grau&rosa/grey&pink
blau&rot/blue&red
rot/red
schwarz/black
weiß/white
braun/brown
grün/green
gelb/yellow
grau&rosa/grey&pink
blau&rot/blue&red
Gehäuse/
casing
12
12
K4 - Seite/page 13 rosa/pink
safety ring
Seite/page 13
control ring
Seite/page 13
safety ring
Seite/page 13
control ring
Seite/page 13
X7
X5
X6
X5
X6
3
4
rot/red
schwarz/black
11
12
21
22
rot/red
schwarz/black

Seite/page 12
Elektroaufnahmeplatte/
electric clamping plate
Wiring diagram
iQ Oval V210
REV 2.1
I
II
1 3 5
246
L1 L2 L3
T1 T2 T3
PKZM0-6,3
Q1
X1
ge.gn/ye.gn
schwarz/black
braun/brown
grau/grey
reserve
K2
1L1 3L2 5L3
2T14T26T3
13NO
A1
14NO
24V
P1
48VDC
Netzgerät
power supply
Seite/page 6
A3J6
Connection PCB
48VDC enable
Seite/page 5
L1
L2
L3
PE
X10
Netzleitung
power cord
Seite/page 13
Hauptschalter
main switch
07-0-0-0008-1
N
N
1
2
N
N
1
2
N
N
1
2
Optional
Optional
T8A T8A
SPARE
F1 F2 F3
1 2 3456 7 8
L1 L2 L3 L3 L2L1
PE PE
K1
14 14
11 11
12 12
A2 A1
9 10
PE PE
X2
braun/brown
gelb grün/yellow green
blau/blue
MW
MEAN WELL DRP-240-24
DC OK
LN PE -v -v +v +v
C-Tec
07-0-0-0540-0
Ue+
Ue-
Ua- Ua+
24VDC
T8A
K4
14 14
11 11
12 12
A2 A1
A3J1
Connection PCB
24VDC
Seite/page 5
X3
Seite/page 10
red - black
black
black - black
red - black
black - black
red - black
black - black
X8
control ring
Seite/page 13
1718 19 20 2122 23
schwarz/black # 2
schwarz/black # 1
L1 L2 L3
11 12 13

Seite/page 13
Ringverkabelung/
ring wiring
Wiring diagram
iQ Oval V210
REV 2.1
L3 L2L1 NPE
PE
N
L1
L2
L3
PKZM0-6,3
Seite/page 12
Q1
X10
Netzleitung
power cord
F1, U1
X1x
Rakelarm
squeegee arm
Seite/page 4
F1, U1
X1x
Rakelarm
squeegee arm
Seite/page 4
F1, U1
X1x
Rakelarm
squeegee arm
Seite/page 4
1 2
1
2
Nothalt Taster
Druckstationen
emergency stop button
printing heads
X9
safety ring
A3
safety 1
Seite/page 5
X8
control ring
A3J5
fix pin valve
Seite/page 5
Optional Terminal
Optional Terminal
Seite/page 11
red-black
black-black
red-black
black-black
white
brown
X2
+24VDC
Seite/page 12
black
yellow/green
brown
white
brown
grey
green
yellow
white
brown
A3J2
station CAN BUS
Seite/page 5
K4
11 12
21
22
X7
Seite/page 11
K4
Nur bei optionalem zweiten Bedienpult/
only at console mounted optional control panel
X5
Optional
Terminal
Optional
Terminal
Seite/page 11
X6
A6
Safety device
STO ring line
Seite/page 7
U1X2
Rakelarm/
squeegee arm
Seite/page 4
U1X2
Rakelarm/
squeegee arm
Seite/page 4
U1X2
Rakelarm/
squeegee arm
Seite/page 4
U1X2
Rakelarm/
squeegee arm
Seite/page 4
U1X2
Rakelarm/
squeegee arm
Seite/page 4
U1X2
Rakelarm/
squeegee arm
Seite/page 4