MHM SYNCHROPRINT 3000 User manual

Operating Instructions - Synchroprint 3000 (Manual-Registration Version)
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OPERATING INSTRUCTIONS
MHM SCREEN PRINTING MACHINE
SYNCHROPRINT 3000 (Manual-Registration Version)
English
©2012-2016 Machines Highest Mechatronic GmbH, Erl, Austria

Operating Instructions - Synchroprint 3000 (Manual-Registration Version)
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Preface
Dear Customer,
Congratulations and thank you for choosing the MHM Synchroprint 3000 Automatic Screen
Printing Machine. (Manual-Registration Version). This machine is designed to provide the highest
standards of performance and reliability throughout its normal operating life. Highly innovative and
precise MHM technology provides a combination of the finest build quality along with optimal
safety. We trust these Operating Instructions will assist you in becoming familiar with the safe and
efficient operation of the Synchroprint 3000.
Important note:
Due to our policy of continuous improvement we reserve the right to change specifications without
prior notice. Therefore certain individual fittings and components may differ slightly from the
model detailed in this document. For any further questions regarding your Synchroprint 3000,
please contact the MHM service team.
Wishing you every success with your future production…
MHM Siebdruckmaschinen GmbH KG
Important advice regarding these Operating Instructions
These Operating Instructions form an integral part of the Synchroprint 3000 (Manual-Registration
Version) and must be made available to all authorised personnel at all times. No particular sections
or pages should be removed from these Operating Instructions, and any missing sections or pages
should be replaced immediately, particularly in relation to section “1. Safety Instructions”.
These Operating Instructions are subject to international copyright and may not be reproduced
and/or revised without our prior written approval.
©2012-2016 Machines Highest Mechatronic GmbH, Erl, Austria. (All rights reserved).
Published by: Machines Highest Mechatronic GmbH
Muehlgraben 43a
A-6343 Erl / AUSTRIA
Contact details: Telephone:[phone]
Fax: [phone]
Mobile: [phone]
E-mail: [email protected]
Erl, December 2016

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Contents:
Preface..................................................................................................................................................2
Important advice regarding these Operating Instructions....................................................................2
Contents: ..............................................................................................................................................3
1. Safety Instructions........................................................................................................................5
1.1. General Information.............................................................................................................5
1.2. Safety Instructions for the Operating Staff ..........................................................................6
1.3. Description of Key Words and Symbols in the Operating Instructions...............................7
1.4. Additional Risks...................................................................................................................8
1.5. Qualification of Operating and Service Staff.......................................................................9
1.6. Other Valid Rules and Regulations:.....................................................................................9
2. Technical Data ...........................................................................................................................10
2.1. Dimensions.........................................................................................................................10
2.2. Specifications.....................................................................................................................11
3. Transportation............................................................................................................................13
3.1. General Notes with Regard to Transportation and Danger Warnings ...............................13
3.2. Packaging...........................................................................................................................13
3.3. Removal of the Synchroprint 3000 from the packaging....................................................13
4. Assembly....................................................................................................................................14
4.1. General Assembly Instructions..........................................................................................14
4.2. Positioning of the Synchroprint 3000 ................................................................................14
4.3. Ambient Conditions...........................................................................................................14
4.4. External supply/Connection ports......................................................................................15
4.4.1. Electrical Connections ...............................................................................................15
4.4.2. Compressed Air Requirements ..................................................................................15
5. Commissioning the Synchroprint 3000......................................................................................16
5.1. Start-up Instructions...........................................................................................................16
6. Design and Operation.................................................................................................................17
6.1. Overview Machine Parts....................................................................................................17
6.2. Danger Zones.....................................................................................................................18
6.3. Safety Devices....................................................................................................................18
6.4. ‘Load/Un-load’ stations .....................................................................................................19
6.5. ‘No shirt’/skip pallet buttons..............................................................................................19
6.6. Main control panel.............................................................................................................19
6.7. Print Stations......................................................................................................................20
6.7.1. Overview Print Stations.............................................................................................20
6.7.2. Squeegee Arm Motor.................................................................................................21
6.7.3. Frequency Converter..................................................................................................21
6.7.4. Squeegee/print arm ....................................................................................................21
6.7.5. Screen Adjustment/Micro-Registration .....................................................................21
6.7.6. Squeegee stroke length adjustment............................................................................21
6.7.7. Squeegee/print arm lock-down ..................................................................................21
6.7.8. Squeegee carriage speed and pressure controls .........................................................22
6.7.9. Control Keypad..........................................................................................................22
6.7.10. Squeegee Carriage......................................................................................................24
6.8. Additional equipment.........................................................................................................25

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6.8.1. Flash Cure Units.........................................................................................................25
7. Control of the Machine..............................................................................................................27
7.1. General...............................................................................................................................27
7.1.1. Configuration of the Control......................................................................................27
7.1.2. Operating the Touch Screen.......................................................................................27
7.1.3. Cleaning of the Touch Screen....................................................................................28
7.2. Basic Menu Configuration.................................................................................................28
7.3. Start-up of the Machine......................................................................................................29
7.4. Command screen ‘MENU’ ................................................................................................30
7.5. Command screen ‘SETUP’................................................................................................31
7.5.1. Command screen ‘SELECT STATION’ ...................................................................32
7.6. Command screen ‘ADJUST’ .............................................................................................33
7.6.1. Command screen ‘CHANGE PALLETS’ .................................................................34
7.7. Command screen ‘MANUAL’...........................................................................................35
7.7.1. Command screen ‘WARMUP PALLETS’ ................................................................36
7.8. Command screen ‘AUTOMATIC’ ....................................................................................37
7.8.1. Automatic Production (Not Active)...........................................................................37
7.8.2. Automatic Production (Active)..................................................................................38
7.9. SERVICE 1........................................................................................................................39
7.10. SERVICE 2....................................................................................................................40
7.11. Fault/malfunction Notification (Self-diagnostic)...........................................................41
7.11.1. Command screen ‘ERROR’.......................................................................................41
7.11.2. Failure Symbol...........................................................................................................41
7.12. Error History..................................................................................................................43
7.12.1. Command screen ‘ERROR HISTORY’ ....................................................................43
8. Error Messages...........................................................................................................................44
9. Shutting Down the Synchroprint 3000.......................................................................................45
9.1. Switching Off the Machine after Normal Operation .........................................................45
9.2. Long-term Shutdown .........................................................................................................45
9.3. Permanent Shutdown of the Machine................................................................................46
9.4. Stopping the Machine in the event of Malfunction............................................................46
9.5. Stopping the Machine in the event of an Emergency ........................................................46
10. Maintenance of the Synchroprint 3000..................................................................................47
11. Warranty.................................................................................................................................49

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1. Safety Instructions
This section describes the safety instructions for the correct and safe operation of the Synchroprint
3000 (Manual-Registration Version). In addition, this section also contains references to the
European rules and regulations concerning the guarantee of industrial safety along with safety at the
workplace. These rules and regulations provide the basis for these operating instructions.
These Operating Instructions include:
1. General safety instructions.
2. Special safety instructions, if they are relevant to a specific section, at the beginning of that
respective section.
3. Special safety instructions, if they are important for detailed sequences of operation, before
the description of that respective sequence of operation.
4. Indications to read such instructions included in the respective section.
1.1. General Information
The Synchroprint 3000 (Manual-Registration Version) (hereon named Synchroprint 3000) is built
in accordance to all appropriate safety regulations. Owing to its complex design, the Synchroprint
3000 must only be operated and maintained by suitably skilled staff.
If all operating instructions and safety requirements are observed and followed correctly, the
Synchroprint 3000 does not present any risks for occupational health. With correct and proper
operation the Synchroprint 3000 will cause no material damage of any kind.
Installation, operation or maintenance of the Synchroprint 3000 by persons who have not been
suitably trained, introduced or acquainted with the system and informed regarding the possible
dangers may result in:
1. Failure of essential functions of the Synchroprint 3000.
2. Danger to persons through electrical or mechanical actions.
3. Material damage to the Synchroprint 3000.

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Every person instructed to perform any operation on the Synchroprint 3000 must be suitably trained
and be aware of the dangers that may result from operating errors.
He/she should:
1. Be physically and mentally capable of coping with the respective tasks.
2. Be suitably instructed in operating the Synchroprint 3000.
3. Be familiar with the Operating Instructions, in particular the general safety instructions in
the individual sections, and have read and understood them.
4. Be aware of any additional general safety regulations of any local authorities/associations.
5. Be aware of the principles of industrial hygiene and be able to demonstrate them.
6. Be aware of the contents of suppliers’ safety instructions, should they affect his/her area of
responsibility.
7. Be aware of any relevant safety devices at the workplace and be able to use them.
8. Be informed regarding the prevention of environmental damage in respect of his/her area of
responsibility.
9. Be informed regarding the prevention of material damage in respect of his/her area of
responsibility.
1.2. Safety Instructions for the Operating Staff
1. All cabinets and covers on the Synchroprint 3000 must always be kept closed. Open
cabinets and covers are extremely dangerous as live electrical components are accessible.
2. On every occasion, the operator should check the correct functioning of the safety devices
(Emergency STOP), before commencing use of the Synchroprint 3000.
3. All working spaces, passageways, escape and emergency routes and exits must be kept
clear.
4. No tools or other objects must be kept or left in the area of the machine.
5. No modifications to any part of the machine or its assembly system that may adversely
affect safety must be carried out without the prior approval of MHM.
6. Any modifications or changes to the Synchroprint 3000’s settings should only be carried out
by an MHM authorized/approved technician.
7. Program modifications in the control program and changes of settings which may affect the
Synchroprint 3000’s operation should only be carried out by an MHM authorized/approved
technician.
8. Mechanical or electrical failures must only be repaired by an MHM authorized/approved
technician.
9. All accessories for service and maintenance work (e.g. cleaning agents) must be collected in
suitable containers and disposed of according to any relevant regulations.
10. Always wear protective gloves and safety goggles during cleaning work, in particular when
using solvents!
11. Any remains of potentially harmful substances should be disposed of according to the legal
requirements of the country or state in which the Synchroprint 3000 is operated.

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1.3. Description of Key Words and Symbols in the Operating Instructions
In these operating instructions classified key words and symbols are used to identify dangers and
items that require special attention. Particular attention is to be paid to the sections marked in this
manner, because they contribute to personal safety as well as the prevention of damage to the
Synchroprint 3000.
Symbol
Key word
Meaning
DANGER
This symbol indicates possible risk to life.
CAUTION
This symbol indicates danger of damage to
property and/or environment.
NOTE
This symbol indicates useful additional information
and operating suggestions.

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1.4. Additional Risks
Even though the Synchroprint 3000 has been designed and built according to the most stringent
safety criteria, as with all machinery we have to anticipate certain additional risks, which are
detailed below:
Danger
Description
Behaviour/Action
Mechanical threats:
Crushing
Crushing of parts of the body -
in particular arms and hands.
Be aware of moving parts
whilst operating the machine.
Wear protective clothing at all
times.
Mechanical threats:
Getting caught or trapped
Danger through moving parts
(linear or rotary drive
systems).
Danger in reaching into, under
or over the machine. Only
reach into the machine from
the indicated points. Wear
suitably fitting clothing,
particularly in the area of the
arms.
Mechanical threats:
Slipping, stumbling and falling
Danger of falling (e.g.
obstacles on the floor).
The floor area around the
machine must be kept free
from any obstacles.
Electrical threats:
Indirect contact (in case of
defect)
Danger of life-threatening
electrical shock by indirect
contact with defective parts
carrying voltage (in particular
in case of defective insulation).
Switch off the machine with
the main switch and
EMERGENCY STOP
facilities. Isolate the mains
supply.
Danger through contact with or
inhaling of substances
Danger through contact with or
inhaling substances or
materials with harmful or toxic
effects.
Observe the safety instructions
for handling such substances.

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1.5. Qualification of Operating and Service Staff
All procedures should only be carried out by properly trained and suitably qualified personnel.
‘Qualified personnel’refers to people who are able to carry out the required procedures and be able
to recognize as well as prevent potential risks, as a result of their training and experience. Such
personnel should have a good knowledge of any relevant standards, regulations, rules of accident
prevention and internal conditions etc.
If casual workers are employed for assistance work (e.g. cleaning tasks) they must be particularly
informed regarding existing and potential dangers and instructed accordingly.
1.6. Other Valid Rules and Regulations:
Regulations for accident prevention (UVV), in particular
BGV A 1 General provisions
BGV A 2 Electrical equipment and resources
BGV A 8 Workplace safety identifications
VBG 5 Power-driven tools
Rules and regulations
DIN-EN 775 Industrial robots, safety
DIN EN 842 Optical caution signals, general requirements
DIN 4844 Definition of warning symbols
EN-292 T1 and T2 Machine safety
EN 60204-1, VDE 0100 Electrical machine equipment
VDE 0165
VDE 0550 –T5 (IEC 939)
EN 50081-1-1,-2 (VDE 0839 T81-1-2) EMV directive
EN 50082-1-1,-2 (VDE 0839 T82-1-2) EMV directive
EG directive 89/392/EWG Machine directive
EG directive 89/336/EWG EMV directive
EG directive 73/23/EWG Electrical resources and low voltage
EG directive 92/58/EWG Workplace safety identification
EG directive 89/686/EWG Personal protection equipment
EG directive 89/655/EWG Directive for machine operators
EG directive 75/442/EWG / Directive for the disposal and prevention of
waste

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2. Technical Data
This section details the Synchroprint 3000 technical specifications.
2.1. Dimensions
NB: As our policy is one of continuous improvement, we reserve the right to
change specifications without prior notice.

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2.2. Specifications
Model/Type SP 16 SP 18 SP 20
Number of pallets 16 18 20
Max. No. of print stations 14 16 18
Max. print area (standard format only)
50 x 70cm
20" x 28"
50 x 70cm
20" x 28"
50 x 70cm
20" x 28"
Max. diameter (cm/inch) 640/252" 690/271" 730/287"
Machine height (cm/inch) 185/72,8" 185/72,8" 205/81"
Machine weight*
3000 kg
6615 lbs
3350 kg
7386 lbs
3650 kg
8047 lbs
Air consumption (l/min.) 700 750 800
Minimum air pressure
Drive systems
Electrical supply (volts)
Power requirement - Servo Indexer
Power requirement - Squeegee drive
Registration accuracy
Recommended frame/screen profile
Max. frame/screen size (O.D.)
Production capacity (pieces / h)** 900 800 700
75 x 110 cm / 30 x 42"
Large format 95 x 140 cm / 37 x 55"
8 bar / 116 p.s.i. (filtered, dry air only)
AC-Servo-Drive Index / Electric Squeegee Drive
3 x 210/380/440V, 50/60 Hz (+/- 5%)
0.6 kW (each)
+/- 0.02 mm / +/- 0.00078"
40 x 40 mm / 1.57 x 1.57"
2.5 kW
* …… Total weight (unpacked) with max. number of print stations
** ….. Single print stroke and medium length of stroke
*** … Special formats available upon request
Model/Type SP 8 SP 10 SP 12 SP 14
Number of pallets 810 12 14
Max. No. of print stations 6 8 10 12
Max. print area (standard format)
50 x70cm
20" x28"
50 x70cm
20" x28"
50 x70cm
20" x28"
50 x70cm
20" x28"
Max. print area (large format)***
70 x100cm
28" x39"
70 x100cm
28" x39"
70 x100cm
28" x39"
70 x100cm
28" x39"
Max. diameter (std' format) (cm/inch)
(Lg' format) (cm/inch)
460/181"
575/226"
505/199"
620/244"
550/217"
680/268"
600/236"
735/289"
Machine height (cm/inch) 185/72,8" 185/72,8" 185/72,8" 185/72,8"
Machine weight*
1800 kg
3970 lbs
2150 kg
4740 lbs
2300 kg
5070 lbs
2650 kg
5840 lbs
Air consumption (l/min.) 500 550 600 650
Minimum air pressure
Drive systems
Electrical Supply (volts)
Power requirement - Servo Indexer
Power requirement - Squeegee drive
Registration accuracy
Recommended frame/screen profile
Max. frame/screen size (O.D.)
Production capacity (pieces / h)**
0.6 kW (each)
+/- 0.02 mm / +/- 0.00078"
40 x40 mm/ 1.57 x1.57"
1000
8 bar / 116 p.s.i. (filtered, dry air only)
AC-Servo-Drive Index/ Electric Squeegee Drive
3 x210/380/440V, 50/60 Hz (+/- 5%)
2.5 kW
75 x110 cm / 30 x42"
Large format 95 x140 cm / 37 x55"

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3. Transportation
This section provides an overview of the proper transportation of the Synchroprint 3000.
3.1. General Notes with Regard to Transportation and Danger Warnings
3.2. Packaging
The Synchroprint 3000 will be packed and delivered in 2-4 wooden crates. The exact number,
weight and dimensions will vary slightly according to each model/type of machine. The maximum
crate size is 315 x 215 x 223 cm. (Contact customer service for more information about individual
orders).
3.3. Removal of the Synchroprint 3000 from the packaging
The Synchroprint 3000 is to be unloaded by the customer. A forklift truck with adequate fork length
and lifting capacity (see Fehler! Verweisquelle konnte nicht gefunden werden. Fehler!
Verweisquelle konnte nicht gefunden werden.) will be required. The Synchroprint 3000 must be
lifted carefully and only at the dedicated lifting points at the middle of the base unit.
Upon delivery of the Synchroprint 3000 the consignment must be examined
for external damage immediately. In the case of any damages, they must be
documented and reported to MHM Siebdruckmaschinen GmbH KG within 24
hours.
The following instructions must be observed thoroughly in order to avoid
potentially fatal injuries or serious damage to the Synchroprint 3000 during
transportation:
1. Never stand or walk under hanging loads!
2. Transportation must be carried out by qualified staff observing all safety
instructions.
3. The Synchroprint 3000 must only be lifted at the dedicated lifting points.
4. Only the lifting/handling devices and equipment indicated in this document
must be used for the movement of the Synchroprint 3000. Non-compliance
may lead to serious damage of the Synchroprint 3000 and result in
cancellation of the warranty.
Lifting the Synchroprint 3000 at/by any other point, especially the turntables,
may result in serious damage. Be sure to maintain an adequate and safe
distance during lifting.

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4. Assembly
This section describes the external supply/connection ports of the Synchroprint 3000 and the points
to be observed during assembly.
4.1. General Assembly Instructions
(The customer should have a minimum of two persons available to assist the technician with the
installation and assembly of the machine).
4.2. Positioning of the Synchroprint 3000
In order to ensure safe and correct assembly and smooth operation of the Synchroprint 3000, a
minimum distance of 1metre should be maintained between the Synchroprint 3000 and any
adjacent structures (walls, columns, etc.) and/or other machinery. The dimensions of each particular
model are listed in section “2. Technical Data”.
4.3. Ambient Conditions
For the electrical equipment on the Synchroprint 3000, ambient conditions according to standard
IEC 60204 “Electrical Equipment of Industrial Machines” should be observed.
The following points should be observed in order to achieve efficient running and an optimum level
of production with the Synchroprint 3000:
1. The premises, where the Synchroprint is to be operated, must be kept clean, dry and well-
aired.
2. The ambient temperature must not fall below +5° C or exceed +45° C.
3. Relative air humidity must not exceed 80 %.
4. The mains supply must not exceed or fall below a tolerance of +/- 5 % of the required
voltage for the Synchroprint 3000. If this voltage stability cannot be guaranteed, the
customer must install a constant-voltage regulator to protect the Synchroprint 3000 against
such fluctuations.
5. The compressed air must be clean, filtered and dry.
6. Compressed air supply must be sufficient in terms of pressure, volume and consistency.
7. Electricity supply should be sufficient with adequate fuse protection.
The Synchroprint 3000 must only be installed/assembled by an authorized
MHM service technician, or by an authorized service technician from an
official MHM dealer/agent. Any assembly/installation by any third party not
listed above will result in immediate cancellation of the warranty.

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4.4. External supply/Connection ports
Connections for compressed air and mains electricity are located on the base unit of the
Synchroprint 3000 as standard. Overhead supply connections may be ordered optionally but only at
time of order, to enable supplies to enter the machine from above, through the centre column.
4.4.1. Electrical Connections
The electrical requirements are as follows:
Description
Requirement/Value
Supply voltage
3x 210/380/440 V
Supply frequency
50/60 Hz ± 5 %
Connection power
2.5 kW + (0.6 kW x “number of print heads”)
(= “power for indexer main drive”+ “power per print head”x
“number of print heads”)
4.4.2. Compressed Air Requirements
Type of machine
SP 8
SP 10
SP 12
SP 14
SP 16
SP 18
SP 20
Air consumption (l/min.)
500
550
600
650
700
750
800
Minimum air pressure
8 bar / 116 psi (filtered, dry air only)
Please observe the general safety regulations for electrical connections when
connecting the mains supply to the Synchroprint 3000. Avoid any contact with
live components.
A step/cover plate must be placed securely over any supply lines crossing the
floor.
All flash cure units must be supplied through a separate/independent
connection. Please observe the precise technical data from the flash cure unit
specification sheet.

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5. Commissioning the Synchroprint 3000.
After the initial start-up of the machine, commissioning is to be completed in the presence of the
authorized technician along with any persons authorized on the part of the customer. During this
initial start-up and commissioning, all tasks carried out by the MHM service engineer or the
technicians of an authorized dealer are recorded.
This installation/jobsheet must be clearly signed by both parties, stating the date and location of the
Synchroprint 3000 and will be legally binding hereon after.
All further start-ups of the Synchroprint 3000 by the customer or its authorized staff should be done
in accordance with the following procedures:
5.1. Start-up Instructions
1. Prior to each start-up, any possible defects are to be rectified by an MHM
authorized/approved technician.
2. The machine must only be operated by qualified personnel with a clear knowledge and
observation of all safety instructions.
3. Ensure that only authorised staff are permitted within the area of the Synchroprint 3000 and
that no persons are endangered upon starting up the machine.
4. Before putting the machine into operation, all electrical connections and air-supply levels
must be checked and the correct supply restored if necessary.
5. All safety facilities/devices must be checked prior to starting up the machine.
6. Make sure that all tools and foreign parts have been removed from the machine prior to
start-up.
7. Ensure that the operators are aware of the function and position of all safety
devices/facilities.
Initial start-up of the Synchroprint 3000 should only be carried out by an
authorised MHM service engineer or by an approved technician from an
official MHM dealer/agent.
Any defects or complaints must be brought to the attention of the authorized
technician, documented in writing and recorded immediately on the service
technician’s installation/jobsheet.

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6. Design and Operation
This section describes design and operation and indicates the individual assemblies.
6.1. Overview Machine Parts
Safety barrier
‘No shirt’/skip
pallet buttons
Pallets
Print station
Safety bars
Main control panel
Main power switch
EMERGENCY STOP
Touch screen
Centralised ‘off contact’ adjustment
Main control switch

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6.2. Danger Zones
Danger zones are the areas of the machine, which represent a risk for persons due to mechanical
motion/movements during operation of the Synchroprint 3000. This includes all areas of the
machine where rotary motions, pressure movements and/or any other movements take place.
If any work is to be carried out on the Synchroprint 3000 that requires entering, leaning into or
placing one’s hands into any one of these safety areas, one of the following conditions must be met:
1. The main control switch has been switched OFF.
2. The EMERGENCY STOP push button has been firmly pressed and locked in.
3. One of the safety barriers has been pushed and locked in.
6.3. Safety Devices
The safety devices serve as emergency stop facilities to avoid accidents and to guarantee safe
operation of the machine. The Synchroprint 3000 has the following safety devices:
Safety device
Description
EMERGENCY STOP
(push button)
Push button located at the main control panel. In case of emergency,
pressing the EMERGENCY STOP will stop all movements of the
machine. The function of the push button is cancelled by unlocking
the switch (turning it to the right).
Safety bars
Yellow/black bars located at the right and the left of the ‘load/unload’
area. Pressing any one of these bars will result in an immediate
EMERGENCY STOP of the machine. The location of these bars
ensures that the EMERGENCY STOP function is activated
automatically should a person become trapped between print station
and pallet.
Safety barrier
Yellow/black barriers located between the print stations which serve
to cordon off the danger zone. As soon as they are opened by a
person passing through, an immediate EMERGENCY STOP is
activated.
MHM strongly recommend marking this zone with a color floor marking
indicating the danger and the respective accident prevention regulations of the
operator’s particular country (e.g. red/white or yellow/black stripes).
If a completely inactive machine is required, the main power switch must be in
the ‘OFF’ position.

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6.4. ‘Load/Un-load’ stations
The Synchroprint 3000 has a load and unload station for a total of two operators. This is where the
textiles to be printed on are applied to the pallets and removed from them at the end of the printing
process.
6.5. ‘No shirt’/skip pallet buttons
These buttons are located on the first and the last print stations, or at the left and right of the main
control panel. Pressing the ‘No shirt’/skip pallet button indicates an incorrect loading of goods and
consequently the respective pallet/garment will not be printed on. This will not interrupt the
production process.
6.6. Main control panel
The main control panel includes the following features:
Machine feature
Description
Touch screen
The touch screen is used to control the main operating features of the
Synchroprint 3000. Touching (tapping) the command buttons
displayed on the screen will operate various individual functions of
the machine. You will find a detailed description of all the functions
in section ‘7. Control of the machine’.
EMERGENCY STOP
(push button)
The EMERGENCY STOP push button is part of the safety facility.
See section ‘6.3. Safety Devices’.
Main control switch
The main control switch is used to switch the machine on/off. When
the machine is switched off, a data backup is automatically carried
out. This delays the shut-down by approx. 5 seconds.
Main power switch
The main power switch disconnects the machine from the main
supply voltage immediately. This switch should not be used for the
normal shutdown of the machine, which should be carried out with
the main control switch.
Centralised ‘off contact’
adjustment
The centralized ‘off contact’adjustment is used to adjust the height
of the screen above the pallets during the printing process for all print
stations simultaneously. This adjustment is infinitely variable
between 0-10 mm.
These safety devices must not be used to switch off the machine under normal
operation. Any EMERGENCY STOP presents an exceptional loading to the
servo-motor and transmission etc. Excessive use will result in damage to the
machine along with subsequent cancellation of the warranty.

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6.7. Print Stations
6.7.1. Overview Print Stations
The print stations are used for printing individual colours on to textiles/garments. The Synchroprint
3000 may be ordered with a maximum of up to 18 print stations. The following sections include a
detailed description of the individual components.
Squeegee
drive motor
Frequency converter
Squeegee carriage
Squeegee/print arm
Squeegee stroke
length adjustment
Screen adjustment
Left/right - rear
Screen adjustment
Forward/backward
Control keypad
Squeegee carriage speed &
pressure controls
Squeegee/print arm lock-down
X-axis
Y-axis
Screen adjustment
Left/right - front