Canon Pixma iP5200 Series User manual

PIXMA iP5200
PIXMA iP5200R
SERVICE
MANUAL
Canon
Copyright 2005, Canon U.S.A. This technical publication is the proprietary and confidential information of Canon U.S.A. which
shall be retained for reference purposes byAuthorized Service Facilities of Canon U.S.A. Its unauthorized use is prohibited.

issue a revised edition.
The following do not apply if they do not conform to the laws and regulations of the region where the manual
or product is used:
Trademarks
Product and brand names appearing in this manual are registered trademarks or trademarks of the respective
holders.
Copyright
A
ll rights reserved. No parts of this manual may be reproduced in any form or by any means or translated into
another language without the written permission of Canon Inc., except in the case of internal business use.
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Copyright © 2005 by Canon Inc.
CANON INC.
Inkjet Device Quality Assurance Div. 2
451, Tsukagoshi 3-chome, Saiwai-ku, Kawasaki-shi, Kanagawa 212-8530, Japan

I. MANUAL OUTLINE
This manual consists of the following three parts to provide information necessary to service the PIXMA
iP5200:
Part 1: Maintenance
Information on maintenance and troubleshooting of the PIXMA iP5200
Part 2: Technical Reference
New technology and technical information such as FAQ's (Frequently Asked Questions) of the PIXMA
iP5200
Part 3: Appendix
Block diagrams and pin layouts of the PIXMA iP5200
Reference:
This manual does not provide sufficient information for disassembly and reassembly procedures.
Refer to the graphics in the separate Parts Catalog.

II. TABLE OF CONTENTS
Part 1: MAINTENANCE
1. MAINTENANCE
1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by
Service Engineer
1-2. Customer Maintenance
1-3. Product Life
1-4. Special Tools
1-5. Serial Number Location
2. LIST OF ERROR DISPLAY / INDICATION
2-1. Operator Call Errors
2-2. Service Call Errors
2-3. Warnings
2-4. Troubleshooting by Symptom
3. REPAIR
3-1. Notes on Service Part Replacement (and Disassembling / Reassembling)
3-2. Special Notes on Repair Servicing
3-3. Adjustment / Settings
(1) Paper feed motor adjustment
(2) Grease application
(3) Waste ink counter setting
(4) User mode
(5) Service mode
Destination settings
LF correction
3-4. Verification Items
(1) Service test print
(2) EEPROM information print
4. PRINTER TRANSPORTATION
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Part 2: TECHNICAL REFERENCE
1. NEW TECHNOLOGIES
2. CLEANING MODE AND AMOUNT OF INK PURGED
3. PRINT MODE
4. FAQ (Problems Specific to the iP5200 and Corrective Actions)
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Part 3: APPENDIX
1. BLOCK DIAGRAM
2. CONNECTOR LOCATION AND PIN LAYOUT
2-1. Logic Board Ass'y
2-2. Carriage Board (Print Head Connector)
PIXMA iP5200 Specifications

Part 1
MAINTENANCE

1. MAINTENANCE
1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and
Replacement Consumables by Service Engineer
(1) Adjustment
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Adjustment Timing Purpose Tool Approx.
time
Destination
settings
(EEPROM
settings)
At logic board replacement To set the destination. None.
Perform in the
service mode.
1 min.
Waste ink
counter
resetting
(EEPROM
settings)
- At logic board replacement
- At waste ink absorber
replacement
To reset the waste ink counter. None.
Perform in the
service mode.
1 min.
Paper feed
motor position
adjustment
At paper feed motor
replacement To adjust the belt tension. (Position the paper feed motor
so that the belt is stretched
tight.)
None. 5 min.
CD / DVD
detection
sensor light
volume
correction*1
- At logic board replacement
- At carriage unit replacement To correct the light volume for
the CD / DVD detection
sensor.
None.
Perform in the
service mode.
2 min.
Grease
application - At carriage unit replacement
- At PR shaft ass'y
replacement
- At CL base / gear
replacement
- To maintain sliding properties
of the carriage shaft and the
lift cam shaft.
- To protect the printer's
sliding portions (gears).
FLOIL KG-107A 1 min.
Ink system
function check - At logic board replacement
- At platen unit replacement
- At carriage unit replacement
To maintain detection
functionality for presence of
the ink tanks and each ink
tank position.
None.
Perform in the
service mode.
1 min.
LF correction - At feed roller replacement
- At logic board replacement To correct the line feed
accuracy None.
Perform in the
service mode.
3 min.
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Note: DO NOT loosen the red screws at both ends of the carriage shaft, securing the print head position, as
they are not re-adjustable.
The red screws securing the paper feed motor may be loosened only at replacement of the paper
feed motor unit.
*1: Only for CD / DVD printing supported regions.
(2) Periodic maintenance
No periodic maintenance is necessary.
(3) Periodic replacement parts
There are no parts in this printer that require periodic replacement by a service engineer.
(4) Replacement consumables
There are no consumables that require replacement by a service engineer.
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1-2. Customer Maintenance
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1-3. Product Life
(1) Printer
Specified print volume (I) or the years of use (II), whichever comes first.
(I) Print volume : 18,000 pages
Adjustment Timing Purpose Tool Approx.
time
Print head
alignment At print head replacement. To ensure accurate dot placement. - Printer buttons
- Computer
(automatic
settings via the
printer driver)
3 min.
Print head
cleaning When print quality is not satisfying. To improve nozzle conditions. - Printer buttons
- Computer (settings
via the printer
driver)
1 min.
Print head
deep cleaning When print quality is not satisfying, and not improved
by print head cleaning.
To improve nozzle
conditions. Computer (settings via the printer
driver)
2 min.
Ink tank
replacement When an ink tank becomes empty. ("No ink error" via the
computer, or ink tank LED
flashing fast in red)
----- ----- 1 min.
Paper feed
roller cleaning When necessary To clean the paper feed
rollers. Printer buttons 2 min.
CD / DVD print
position
adjustment
At CD / DVD printing, when
necessary To correct CD / DVD print position. Computer
(application
software)
5 min.
Bottom plate
cleaning When the back side of the paper is smeared To clean the platen ribs. - Plain paper
- Computer (settings
via the printer
driver)
1 min.
ASF sub- roller
cleaning When the paper fed from the
ASF is smeared due to ink
mist attached to the ASF sub-
rollers.
To clean the ASF sub-
rollers. - Plain paper
- Printer buttons
[See Part 2, 4. FAQ,
How to make and
set the ASF sub-
roller cleaning
sheet, for details]
1 min.
Black 1,500 character pattern 8,300 pages
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(II) Years of use
󲩷󲩷󲩷󲩷󲩷󲩷󲩷󲩷 5 years of use
(2) Print head
Print volume : 18,000 pages
(3) Ink tank (target value)
Color A4, 7.5% duty per color pattern 5,400 pages
A4, photo, borderless printing 400 pages
4 x 6, photo, borderless printing 3,200 pages
Postcard, photo, borderless printing 700 pages
Black 1,500 character pattern 8,300 pages
Color A4, 7.5% duty per color pattern 5,400 pages
A4, photo, borderless printing 400 pages
4 x 6, photo, borderless printing 3,200 pages
Postcard, photo, borderless printing 700 pages
Pattern Ink tank used Print yield
Black text PGI-5BK Approx. 800 pages
Color chart
PGI-5BK Approx. 1,250 pages
CLI-8Y Approx. 480 pages
CLI-8M Approx. 500 pages
CLI-8C Approx. 710 pages
Photo chart
CLI-8BK Approx. 1,100 pages
CLI-8Y Approx. 280 pages
CLI-8M Approx. 250 pages
CLI-8C Approx. 390 pages
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Black text: When printing the Canon standard pattern (1,500 characters per page) on A4 size plain
paper, with the default settings in the Windows XP driver, using Word 2003.
Color chart: When printing the ISO/JIS-SCID N5 pattern on A4 size plain paper in bordered printing, with
the default settings in the Windows XP driver, using Photoshop 7.0.
Photo chart: When printing the Canon standard pattern on 4" x 6" Photo Paper Plus Glossy in
borderless printing, with the default settings in the Windows XP driver, using Windows XP
Photo Printing Wizard.
The print yield in the table above is an average value measured in continuous printing, using the ink tank
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immediately after it is unsealed, until the ink is out. Ink yield may vary depending on texts and photos
printed, application software, print mode, and type of paper used.
1-4. Special Tools
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1-5. Serial Number Location
On the carriage flexible cable holder (visible on the right of the carriage after the printer is turned on, the
access cover is opened, and the carriage moves to the center).
To the top
Name Tool No. Application Remarks
Grease FLOIL
KG-107A QY9-0057-000 To be applied to the sliding
portions of the carriage shaft and
lift cam shaft.
In common with
the S500 and
S520.
<Part 1: 1. MAINTENANCE>
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2. LIST OF ERROR DISPLAY / INDICATION
Errors are indicated by the LED, and warnings are displayed on the monitor of the computer connected to
the printer.
2-1. Operator Call Errors (by Alarm LED Blinking in Orange)
Alarm
LED
blinking
in orange
Error [Error code] Solution Remarks
2 times No paper. (ASF) [1000] Set the paper in the ASF, and press the
Resume/Cancel button.
No CD / DVD tray. [1001]*1 Set the CD / DVD tray, and press the
Resume/Cancel button.
No paper in the cassette.
[1003]
(No paper in the front paper
feed cassette.)
Set the paper in the cassette, and press
the Resume/Cancel button.
No CD / DVD disc. [1002]*1 Set a CD or DVD in the CD / DVD tray
(which is ejected at error occurrence),
and insert the CD / DVD tray in the
proper position. Then, press the
Resume/Cancel button.
3 times Paper jam. [1300] Remove the jammed paper, and press
the Resume/Cancel button. Error in paper
feeding from the
ASF.
Paper jam in the rear guide.
[1303] Error in the duplex printing
unit.
Paper jam in the under guide.
[1304] Error in paper feeding from the
cassette.
Front door close error. [1250] Open the paper output tray. The error is
indicated if the
paper output tray
is closed at start
of a print job, or
while a print job
is being
performed.
4 times No ink. [1600] Replace the empty ink tank(s), or press
the Resume/Cancel button. Pressing the Resume/Cancel
button will exit
the error without
ink tank
replacement,
however, ink
may run out
during printing.
Ink tank not installed. [1660] Install the applicable ink tank(s)
properly, and confirm that the LED's of
all the ink tanks light red.
5 times The print head is not installed ,
or it is not properly installed. Install the print head properly.
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