MICA IL-800 ZONE 0 User manual

The Finnish MICA series rechargeable lamps are efficient and reliable tools.
To get the best benefit from your lamp, read these user instructions before using the product. Use of the
Mica product must be controlled and accepted by the operator. Personnel using the Mica product must
be authorised by the operator or a designated representative. The operator is responsible for the correct
use and maintenance of the product. Repair of the Mica product must be carried out by a competent
party that is authorised by the manufacturer.
NOTE CORRECT CERTIFICATION:
MICA IL-800 is available in two certified versions. Check that the certification of your lamp is correct
to the environment where it is used! Certification is marked to the ID-Plate.
BEFORE USE:
The battery self discharges during storage and it must be recharged prior to use.
The lamp is charged using a MICA charger suitable for the lamp and the charger must never be
placed in a potentially explosive environment. We recommend that you always store the lamp in its
charger. Please read the manual for the charger as well.
MICA IL-800 ZONE 0 and
MICA IL-800 ZONE 1
ATEX Directive Compliant
IECEx Scheme Certified
Manufacturer: ATEXOR OY
P.O.Box 89, FIN-60101 SEINÄJOKI
Tel: [phone]
Internet: www.atexor.com
USER INSTRUCTIONS
ID-Plate:

MICA IL-800 Hand Lamp Manual
USE:
Operating switch of the IL-800 lamp has three modes: LOW POWER HIGH POWER OFF.
Operating time of the lamp after it has been fully charged depends on the mode chosen using the
switch. When there is approximately 1/2h operating time left (depending on ambient temperature and
condition of battery), the light will begin to flash every 15 seconds. In special circumstances, the lamp
can be switched on after the battery has been discharged whereupon the lamp will function for a short
period of time. We do not, however, recommend this because it shortens the lifetime of the battery.
If the lamp is used only for short periods of time between charges, we recommend that the lamp is left on
and be completely discharged after every tenth time it has been used. When the battery is discharged,
control electronics will automatically switch off the lamp in due time before there is a danger of deep
discharge in the battery cells. The battery will be charged from empty to full in approx. 5.5 hours with
MICA ILC4 Charger (depending on ambient temperature and condition of the battery).
Emergency light model (IL-800 EM):
The IL-800 EM model lamp has an emergency light mode: when placed in the charging stand it will
always remain in stand-by mode and will be switched on if mains voltage is cut off. When lamp is in EM
mode and installed to the charger the LEDs will glow dimly.
Blinking light model (IL-800 BK):
The IL-800 BK model has blinking mode instead of “low power -mode”. Operation switch of the lamps
has modes: BLINK HIGH POWER OFF.
MAINTENANCE & SPARE PARTS:
Users may replace only those parts that are listed in spare parts list and can be purchased as
spare parts from MICA dealer. Replacing other parts is allowed only by MICA SERVICE! Note
that the certification issued for the MICA IL-800 lamp requires that only original MICA spare parts
are used in the lamp.
When the battery becomes old, operating time of the lamp will become shorter. If the operating time is
disturbingly short even though the battery has been fully charged, the battery must be replaced. Replac-
ing battery and PCB-cards is allowed only by authorized MICA SERVICE!
When performing maintenance tasks, the lamp must often be at least partially disassembled. The lamp
must be disassembled according to the instructions below:
A: Unscrew the locking ring (1) and remove the glass lens and o-ring (2). Open three bolts (2,0mm hex
key) which hold the reflector and remove the reflector (4).
B: Disconnect the red/black wire of the connector in LED-PCB. Open six bolts (2,0mm hex key) which
hold aluminium LED-module and remove the LED-module (5).
C: Now you can change the parts.
Assembly: Assemble the lamp in reverse order.
Be sure that all wires run freely! Tighten the locking
ring so that the marking (dot) on the locking ring meets
tha centerline of lamp enclosure (arrow). If necessary
apply lubricant to the locking ring thread (e.g. mineral
oil based). See “Pic 1”.

SPARE PARTS:
Note that the certificate issued for the MICA IL-800 lamp requires that only original MICA spare parts
are used in the lamp. You can change the shape of the beam by choosing narrow or wide LED-lenses,
which are available as optional spare parts.
When ordering spare parts and accessories, please give the type and serial number of the IL-800.
SPARE PART LIST:
1 MH0104_4 Locking ring
2 M01297_X Glass lens and O-ring
3 MH0180_1 Hex socket bolt set (9pcs)
4 M02828 Reflector (3 LED)
5 MH0181_1 LED-module (PCB and al-plate with narrow-lenses)
5 MH0181_2 LED-module (PCB and al-plate with wide-lenses)
6 MH0101_4 Switch fitting with parts
7 M03356 IL-800 switch
8 M00957 x 2 Charger contact set
9 M03363 x 3 Narrow beam LED-lens set to IL-800
9 M03364 x 3 Wide beam LED-lens set to IL-800
ACCESSORIES:
MICA EX carrying strap Code: 70706
MICA lamp stand Code: M11265
MICA ILC charger Code: ILC
MICA ILC-VAC charger (EURO) Code: ILCVAC
MICA ILC-VAC charger (UK) Code: ILCVACUK
MICA ILC-VAC charger (US) Code: ILCVACUS
NOTE! The lamp must NOT be charged or opened in potentially explosive
environments! And any maintenance operations may NOT be performed in
potentially explosive environments!
12
5
6
7
8
4
3

Manual_IL-800_ENGL_11-2013
CERTIFICATION:
MICA IL-800 ZONE 0
II 1G Ex ia IIC T4 Ga
II 2D Ex tb IIIC T100°C IP67 Db
TÜV 10 ATEX 7878 IECEx TUR 11.0008
MICA IL-800 ZONE 1
II 2G Ex ib IIC T4 Gb
II 2D Ex tb IIIC T100°C IP67 Db
TÜV 10 ATEX 7879 IECEx TUR 11.0009
MICA IL-800 SAFETY INSTRUCTIONS:
Taking lamp into use:
- Cleaning and any inspection of IL-800 must always be performed prior to moving into potentially
explosive environment.
- Charger must not be placed in potentially explosive environments. Lamp may not be charged in
potentially explosive environment.
Use:
- Ensure that the certification of potentially explosive environment complies with that issued for lamp.
- Lamp may not be opened in potentially explosive environments.
- If lamp becomes out of condition, remove it immediately from potentially explosive environment.
Maintenance of lamp:
- Only parts listed in Spare Parts List are allowed to be replaced by user.
- Lamp may be maintained by electrical technicians only.
- Maintenance operations must be performed outside of potentially explosive environments.
- Charger must never be placed in a potentially explosive environment.
- Spare parts may be original MICA spare parts only.
- If the ID-Plate is unreadable or missing lamp is not valid for use in potentially explosive environments.
TECHNICAL SPECIFICATIONS:
Battery: NiMH 6V
Glass lens: 110.5 x 5mm
LED-lenses: narrow or wide beam
Operation temperature: –20°C...+40°C
Protection class: IP-67
Dimensions (h x w x d): 121 x 121 x 216 mm
Weight: 1.1kg
TERMS AND CONDITIONS OF GUARANTEE
A two-year guarantee from the purchase date is granted for the MICA lamp and charger, covering any
manufacturing and material defects according to generally applicable terms and conditions of guarantee.
Please note that the guarantee period for the battery is six months. The guarantee becomes void if the
adjustment values of the electronics components have been changed or if any components have been
damaged in any other way. Under the warranty period, the lamp may be serviced by an authorized
Atexor service agent only. For maintenance repair, please send the lamp and the charger stand as well
as the purchase receipt with the product. Note! A new MICA lamp/battery must be taken into use or
recharged within three (3) months of manufacture.
The device has a NIMH battery and
electronics inside, please use required
actions when disposing of the device.
© ATEXOR OY
We reserve the right to make changes to these
user instructions without advance notice.
Bulbs: CREE Power LEDs (3 pcs)
Operating times: LOW POWER over 12 hours
HIGH POWER over 6 hours
Charging time: 5.5h
Correct chargers
for IL-800 series: MICA ILC4, ILC4-VAC, CR-13, CR-15