MICRO-POWER PAP800UL User manual

Switched Mode Power Supply
Operating manual PAP800UL
Perämiehenkatu 6, FIN 24100 Salo, Tel. [phone], Fax [phone], [email protected], www.powerfinn.fi
Features:
Switched mode power supply
Wide output range 0 72Vdc
Analog control by an external 0 5Vdc
Power failure alarm output
The Powerfinn PAP800UL is a high power, lightweight, advanced power supply using modern switching
technology. The unit can be used as a power supply or constant voltage battery charger. The output voltage and
output current can be adjusted from 0 to maximum using the trimmer on the front panel.
Specifications
Input voltage 55…140Vac (55…100Vac reduced power)
Input current 9A
Power factor >0,98 typical
Efficiency (120Vac, 10%...100% load) 84% typical
Inrush current <30A, limited by an NTC resistor
Input fuse (inside the unit) 10A
Line regulation ±0.1%
Load regulation ±0.5%
Output setting accuracy ±0.1%
Output ripple (f>50Hz) <50 mVrms, In S and T versions the resolution is defined by an 8-bit A/D
converter of a microcontroller. Measured using nominal output voltage.
Hold-up time > 2 ms
Status LED indicator Orange: power OK
Isolation input-chassis 1500 Vac
input-output 3 50 Vac
output-chassis 500 Vac
Standards safety UL1564 – UL recognized
EMC EN 55022A
Protection class mechanical IP20 metal enclosure
electrical Class 1
Dimensions w x h x d 220 x 112 x 3 mm
Weight 1,55 kg
Mounting DIN-rail, wall, bench
Cooling Temperature controlled fan
Operating temp range -25°C…+40°C
1

Switched Mode Power Supply
Operating manual PAP800UL
Perämiehenkatu 6, FIN 24100 Salo, Tel. [phone], Fax [phone], [email protected], www.powerfinn.fi
Power Supply Models
Trimmer adjustable power supplies
Model Input voltage range
**)
Nominal output
voltage
Voltage
Setting
range
Nominal
output
current
Current
setting
range
Max
power
**)
Installation/dimensions
(width x height x depth)
PAP800/UL24 55…140Vac 24Vdc 0-36Vdc 30A 0-30A 800W Wall /bench 220x112x 3
PAP800UL/36 55…140Vac 36Vdc 0-54Vdc 20A 0-20A 800W Wall /bench 220x112x 3
PAP800UL/48 55…140Vac 48Vdc 0-72Vdc 15A 0-15A 800W Wall /bench 220x112x 3
**) Input voltage 55…100Vac reduced power
***) Reduce power max 600W & input 5A when in use having DC input
Characteristics
10
20
(V)
30
10 20 30 (A)
24V
26V, 30A
30V, 26A
36V
10 20 (A)
10
20
(V)
30
40
50
45V, 17.5A
39V, 20A
54V
36V
5 10 15 (A)
(V)
20
40
60
60V, 13A
53V, 15A
72V
48V
Nominal output current / voltage characteristics PAP 800
Output power
100
75
50
25
%
-20 -10 0 10 20 30 40 50 60 70 T/C
2000
3000
4000
5000
fan speed
/rpm
Maximum output power / input voltage de-rating
characteristic (see power limitation and DC-input).
Ambient temperature versus output power and fan speed.
50
60
40
30
20
10
0
Uout
(V)
0 5 10 15 20 25
Iout
(A)
Uin 120Vac
50
60
40
30
20
10
0
Uout
(V)
0 5 10 15 20 25
Iout
(A)
Uin 60Vac
he output current–voltage characteristic at different input voltages.36VDC output voltage version.
2

Switched Mode Power Supply
Operating manual PAP800UL
Perämiehenkatu 6, FIN 24100 Salo, Tel. [phone], Fax [phone], [email protected], www.powerfinn.fi
Installation
1. The location must be dry, dust-free and indoor. The acceptable full power temperature range is
0°C…+50°C. Higher ambient temperature will limit the power (see curve). The power supply is not waterproof. Keep it dry
and away from areas with high humidity in order to avoid the risk for electrical shock and damages to the charger.
2. The power supply can be nstalled hor zontally or vert cally. In case the power supply s mounted vert cally w th the
cable plate downwards, the floor and everyth ng r ght below the power supply must be f re-res stant. Vert cal mount ng s
proh b ted n case th s cond t on cannot be met.
3. Leave at least 10 cm free space at both ends of the power supply to ensure suff c ent vent lat on.
When used as a charger, the charg ng process generates explos ve hydrogen gas. Keep the area well vent lated Never use an
open flame or equ pment that produce sparks close to the power supply and battery.
Wall mounting
Screw the assembly board to the wall using the mounting holes in the
back of the board. Next, place the power supply to the assembly
board and fasten it by using the small screws on the sides of the
board.
Charging operation
1. Ensure that the power supply is switched off and that the environment meets the conditions as described in
the previous section.
2. Connect the output cables to the load / battery terminals: + cable to the + terminal and – cable to the –
terminal
Note: Do not cut the output cables. In case the cables are shortened, the output voltage is
overcompensated as much as the loss of voltage drops in the cable. The overcompensation may cause
voltage variations depending on the current consumption.
3. Turn the power on by turning the switch to position 1.
4. During normal power supply operation / charging process, the STATUS LED will light continuous orange.
5. To avoid sparking, turn off the power supply before disconnecting the cables.
DC Input connection
The power supply input cable is connected as follows:
L negative or positive DC supply input
N positive or negative DC supply input
PE protective earth
The socket outlet shall be installed near the equipment and shall be easily accessible. Maximum 10A maximum
rating of protective device required in building installation. When having unearthed DC mains 2 fuses or 2 pole
circuit breaker required in building installation.
3

Switched Mode Power Supply
Operating manual PAP800UL
Perämiehenkatu 6, FIN 24100 Salo, Tel. [phone], Fax [phone], [email protected], www.powerfinn.fi
Output voltage and current limit adjustment
The output voltage and output current limit of the power supply can be adjusted as using the multi-turn
potentiometers accessible from the front panel.
Both voltage and current can be adjusted from zero to the maximum value. Maximum 800W output power is
available within the adjustment range.
The power supply includes 16 pre-programmed output voltages that are set by the code switch. See the setting
table for this unit. Any of these 16 different voltage settings can be taken in use and additionally be adjusted within
±5% using the trimmer on the front panel. See the instructions for choosing the programmed voltage and the fine-
tune adjustment.
LED
An orange LED indicates a healthy power supply output voltage.
Overcurrent protection
The output of the power supply is protected against overcurrents and short circuits by an automatic, self-resetting
electronic current limiter.
Series/parallel connection
Parallel operation: No restrictions, passive load sharing
Series operation: Series operation: Up to 500V total voltage. For more information about use with an AI or S
option, ask the manufacturer.
Warning
Dangerous voltages, capable of causing death are present in the power supply. Do not remove the cover. There
are no operator serviceable parts inside the unit. Refer servicing to qualified service personnel only.
Modular connectors
STATUS
POWERFINN OY (L D)
www.powerfinn.fi
J8 J5 J6
N O T F O R T E L E P H O N E U S E
C L A S S 2
S e e m a n u a l f o r c o n n e c t i o n s
Front panel
The programming switch is situated left from the
status LED.
Rear panel
J8 Alternatively power failure alarm relay
J5 Temperature compensation (Temp.comp models);
Voltage drop compensation option
J6 Optional external LED
Alarm relay (Option R)
On models with an alarm relay, the alarm relay output indicates whether the output voltage is healthy or not. The
alarm signal is activated in case of an AC failure or charger failure. Both normally closed signals and normally
open contacts are available.
Pin configuration, modular connector J8 with alarm relay option
4

Switched Mode Power Supply
Operating manual PAP800UL
Perämiehenkatu 6, FIN 24100 Salo, Tel. [phone], Fax [phone], [email protected], www.powerfinn.fi
1 2 3 4
NO
COMMON
NC
Jack pin 3
Jack pin 1
Jack pin 2
Common is connected to NC when the power is switched off.
Common is connected to NO when the power is switched on.
Cable
Black = common
Red = NO
Green = NC
Relay
Isolation:
Output to case: 500V
Output to gnd: 120V
Technical data:
1A@24Vdc
0,5A@120Vac
Temperature sense (Option T & S)
The sense cable enables the charger to adjust the output voltage in accordance with the battery voltage and
temperature fluctuations. The temperature sense cable is connected to connector J5. The sense cable is
connected to the battery as shown below. The temperature sensor is either glued 10 cm under the battery’s top
edge (see figure below), or to the cable tag connected to the battery minus.
J8 J5 J6
+Š
temperature
sensor
black
red
5

Switched Mode Power Supply
Operating manual PAP800UL
Perämiehenkatu 6, FIN 24100 Salo, Tel. [phone], Fax [phone], [email protected], www.powerfinn.fi
Pin configuration
1. Ground
2. Current control input
3. Voltage control input
4. Measured current value
5. Measured voltage value
6. +5V (max 20mA) output
Pin configuration of the modular connector J1 (Option AI)
Controlling the analog card (Option AI)
All control voltages must be between 0 and +5V, Higher voltages are not allowed. The control logic is positive, so
that a +5V control voltage gives a maximum value from the power supply, while 0V means minimum output. As
soon the control connector is unplugged from the modular connector, the power supply is reset to the minimum
output values.
The measured values can be read from the measurement signals. The measured values are scaled equal to the
target values. If the power supply is set to the voltage reference, the measured value must be equal to the target.
The same counts for the current control and its measured value. Measured signals (both together) can be loaded
with max 20mA; otherwise proper operation cannot be guaranteed.
The modular connector is isolated from the input, output and enclosure of the power supply. This enables the
possibility to parallel or series connect several power supplies maintaining equal voltages. The number of
connected devices is not limited. The 500V insulation voltage may, however, not be exceeded. This manual
cannot be applied in case the connector of the analog card differs from a modular connector (9-pin D-connector).
In that case it is an incompatible analog controlled power supply.
Connecting example using the internal +5Vdc supply and external potentiometers.The +5V can be used as a
supply for external circuits. The circuit given to the left, lets the power supply operate as a potentiometer controlled
device. It is important to keep in mind that the +5V output may not be loaded more than 20mA, otherwise proper
operation cannot be guaranteed.
6
Analog input
modular connector
16 5 4 3 2