microjig BLADECLEAN BC-81012 User manual

Instruction Manual (v1.0)
MODEL # BC-81012
BLADE AND BIT
CLEANING SYSTEM

Congratulations on your
purchase of the BLADECLEAN
Saw Blade and Router Bit
Cleaning System!
This all-in-one kit makes quick work of cleaning
router bits and circular blades up to 12” (350mm)
in diameter quickly with no mess.
Read the Important Safety Disclaimers in this manual
prior to use. Keep manual for future reference.
INSTRUCTIONAL VIDEO
Scan the QR code with your
smartphone camera or visit:
microjig.com/bladeclean
INTRODUCTION

TABLE OF CONTENTS
TABLE OF CONTENTS
Components .............................................................. 5
Precautions & Safety.................................................. 6
Operation ............................................................. 7-20
1Filling Cleaning Wells ...................................................7-10
2Cleaning Saw Blades ..................................................11-16
3Cleaning Router Bits ...................................................17-20
Care & Maintenance ................................................ 21

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COMPONENTS
Saw Blade Cleaning Well
*BLADECLEAN Pad™ [13” (330mm), 180 grit]
Large Lid with Router Bit Cleaning Well (Yellow)
Router Bit Cleaning Well Lid (Green)
EVA Foam Router Bit Holder
Magnetic Handle
*Wire Brush
Rotary Tool Mandrel [Ø1/8” (Ø3.18mm)]
*Aluminum Oxide Cleaning Discs [1-11/16” (42mm)]
A
B
C
D
E
F
G
H
I
INCLUDED IN THE BOX:
E
C
G
D
H
I
F
B
A
Blade and bits
not included
*These items wear with use and are only warrantedagainst manufacturing defects.

6
PRECAUTIONS & SAFETY
SAFETY WARNING!
Your BLADECLEAN Saw Blade and Router Bit
Cleaning System requires the handling of sharp
cutting implements and potentially harmful chemicals.
Wear gloves and handle saw blades and router bits
with care. Protective eyewear is to be worn at all
times while handling any liquid cleaning solution.
In the event of eye contact, consult the rst aid
recommendations given by the manufacturer.
MICROJIG Inc. assumes no liability for any medical
injuries resulting from the mishandling of chemicals or
misuse of any BLADECLEAN components.
The user must take all necessary precautions when
handling cutting implements, chemicals, or operating
any tool as recommended by their manufacturers, and
as required by any prudent tool user.
PRECAUTIONS & SAFETY
PREPARATION

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Operation 1
FILLING CLEANING WELLS

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FILLING CLEANING WELLS
MIXING CLEANING SOLUTION
There are a variety of options when it
comes to cleaning saw blades. Avoid
any corrosive or caustic chemicals,
such as oven cleaner, as they may
damage blades and cause skin, eye,
and respiratory irritation.
The ideal amount of solution needed is about 2-2.5 quarts (1890-
2365 ml). In a separate container, mix the cleaning solution with
water at a ratio recommended by your choice of cleaning solution
or at full strength (depending on solution and strength desired).
Common, all-purpose cleaners
are recommended.
NOTE: Cleaning solution is not included.

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FILLING CLEANING WELLS
FILLING CLEANING WELLS
1.1 ROUTER BIT CLEANING WELL (YELLOW)
Remove the small green lid.
Fill the Router Bit Cleaning
Well (yellow) up to the ll line
(16-20 oz or 473-591 mL) with
your mixed solution.
After lling, lock the small
green lid back into position.

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FILLING CLEANING WELLS
1.2 SAW BLADE CLEANING WELL (GREEN)
Unclasp and remove the large yellow lid from the Saw Blade
Cleaning Well (green), and place it on a at surface to prevent
spilling the cleaning solution inside the Router Bit Cleaning Well.
Pour the remainder of the cleaning solution into the Saw Blade
Cleaning Well (green).

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Operation 2
CLEANING SAW BLADES

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CLEANING SAW BLADES
On an even surface, lay a towel at next to the cleaning well. The
towel should be at least twice as big as the saw blade, so you can
fold it over the saw blade and dry both sides at once.
CLEANING SAW BLADES
2.1 SAW BLADES UP TO 12” (350MM)
NOTE: Most blades can be cleaned in 30 seconds or less. Blades that haven’t
been cleaned regularly may take more time to clean on rst use.

13
TIP: When detatching the magnetic handle, hold the saw blade down with one
hand and tilt the handle sideways to easily lift the handle up.
CLEANING SAW BLADES
2.1 CLEANING SAW BLADES (CONT.)
For table saws, raise the blade to its maximum height. Remove
the arbor ange and nut from the saw. Using the Magnetic Handle
from the large yellow lid, attach it to the blade as close to center
as possible. Avoid the magnets from contacting the carbide tips.
Carefully remove the saw blade from the arbor, and set it down
on the towel. Reposition the handle to be centered on the blade
if necessary.

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Place the saw blade on top of the cleaning pad in the blade
cleaning well. Ensure the saw blade is fully submerged and soak
for 10-30 seconds.
After soaking, apply slight downwards pressure and rotate the
blade a quarter turn backwards (opposite to the cutting direction).
Pull the saw blade out by the handle and inspect the cleaned side.
Ensure that all sides of the carbide teeth are clean. Repeat the
previous step if there is any residue remaining on the teeth.
CLEANING SAW BLADES
2.1.1 Soak the Saw Blade
2.1.2 One Twist Cleaning
2.1 CLEANING SAW BLADES (CONT.)

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CLEANING SAW BLADES
2.1 CLEANING SAW BLADES (CONT.)
After one side of the blade is clean, set it at on the towel (clean
side down) and remove the magnetic handle. Fold the towel over
the blade, then ip it over, so now the dirty side of the saw blade
is facing down.
Re-attach the handle to the cleaned side of the saw blade, and
repeat step 2.1.2 to clean the dirty side of the blade. There’s no
need to soak the saw blade again.

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After all sides of the blade are free of residue, rinse the saw blade
in a sink under running water, then pat dry in the folded towel.
Spray protective lubricant on both sides of the saw blade if
desired. The blade is now ready to be reinstalled on the saw, or
stored away for later use.
CLEANING SAW BLADES
2.1 CLEANING SAW BLADES (CONT.)
2.1.3 Cleaning the outer edges of the
carbide teeth (optional)
If you would like to clean the outer
edges of the carbide teeth, hold the
saw blade vertically so the teeth make
contact with the BLADECLEAN™ Pad.
Rotate the saw blade one full revolution
in the direction opposite to the cutting
direction.
TIP: Cutting quality will not be affected if there is any residue remaining in the
gulets. Clean it with the brush before rinsing if desired.
IMPORTANT: Wipe clean and dry all parts including the magnetic handle after
cleaning bits or blades. This will help prevent staining, rust, or corrosion caused
by excess moisture. Be sure to check the storage pockets on the large lid and
wipe away any liquid that may have gathered there.

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Operation 3
CLEANING ROUTER BITS

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CLEANING ROUTER BITS
CLEANING ROUTER BITS
Attached to the underside of the small green lid, you’ll nd the
EVA Foam Router Bit Holder with 3 inserts for 1/2” or 12mm shank
router bits, and 2 inserts for 1/4”, 6 or 8mm shank router bits.
Unscrew the small green lid and insert router bits into the EVA
foam cavities. Put the lid back on with the router bits attached,
and twist to lock the small green lid. Allow the router bits to soak
for 30 seconds or longer.

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CLEANING ROUTER BITS
While the router bits are soaking, attach the 1-11/16” (42mm)
Router Bit Cleaning Disc and Mandrel to a rotary tool (a power
drill will also work).
Maximum speed is 12,000 rpm. 8,000 to 10,000 rpm provides the
best balance between cleaning and disc life.
NOTE: Spinning the cleaning disc at high RPMs with a full strength cleaning
solution may remove the paint on router bits.
3.1 CLEANING ROUTER BITS (CONT.)

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CLEANING ROUTER BITS
3.1 CLEANING ROUTER BITS (CONT.)
Again, remove the small green lid. The router bits can remain in
the foam bit holder during cleaning. You may hold the small green
lid with the router bit(s) and rest it vertically over the router bit well
while cleaning. If there is not enough clearance to clean around
the router bit, rotate the bit and repeat.
NOTE: Bearings and collars should always be removed prior to cleaning.
Some cleaning chemicals have “grease-cutting” properties, which can affect the
performance of moving parts, such as ball bearings.