Microtronics myDatalogEASYmbm User manual

User Manual for the portable device
myDatalogEASYmbm
Rev. 02 valid from:
lFirmware version: 02v003
lModem version: 02v002 bzw. 03v001
lHardware version: 1.1
User manual
300059
Microtronics Engineering GmbH | www.microtronics.at
Hauptstrasse 7 | 3244 Ruprechtshofen | Austria
Tel +43 2756 77180 23 | Fax +43 2756 77180 33 | support@microtronics.at


Chapter 1 Table of contents
Chapter 1 Table of contents
User Manual for the portable device myDatalogEASYmbm 1
Chapter 1 Table of contents 3
Chapter 2 Declaration of conformity 9
Chapter 3 Technical data 11
Chapter 4 General specifications 13
4.1 Translation 13
4.2 Copyright 13
4.3 General descriptive names 13
4.4 Safety instructions 13
4.4.1 Use of the hazard warnings 14
4.4.2 Safety and preventative measures for handling GSM/GPRS modems 14
4.4.2.1 Safety and precautionary measures for the GSM/GPRS modem installation 15
4.4.2.2 Safety measures for installing the antenna 15
4.5 Overview 16
4.6 Intended use 16
4.7 General product information 17
4.8 Device labelling 17
4.9 Installation of replacement and wear parts 18
4.10 Storage of the product 18
4.11 Obligation of the operator 19
Chapter 5 Functioning principle 21
5.1 ALOHA transmission mode 21
Chapter 6 Storage, delivery and transport 23
6.1 Inspection of incoming deliveries 23
6.2 Scope of delivery 23
6.3 Storage 23
6.4 Transportation 24
6.5 Return 24
Rev. 02 3

Chapter 7 Installation 25
7.1 Dimensions 25
7.2 Installing the myDatalogEASYmbm 25
7.2.1 Wall mounting 26
7.2.2 Top-hat rail assembly 27
7.2.3 Pipe assembly 28
7.3 Safety instructions for the cabling 29
7.3.1 Information on preventing electrostatic discharges (ESD) 29
7.4 Electrical installation 30
7.4.1 Connecting the sensors, actuators and power supply 30
7.4.2 Connecting the modbus slaves 34
7.4.2.1 myDatalogEASY RS485 connection cable with open end(206.656) 34
7.4.2.2 myDatalogEASYmbm RS485 SUB-D(f) connection cable (206.650 ) 35
7.4.2.3 myDatalogEASYmbm RS232 SUB-D(f) connection cable (206.688) 37
7.4.3 Connecting the GSM antenna 38
7.4.4 Technical details regarding the universal inputs 39
7.4.4.1 0/4 to 20mA mode 39
7.4.4.2 0 to 2V mode 39
7.4.4.3 0 to 10V mode 39
7.4.4.4 Standard digital modes (PWM, frequency, digital, day counter, impulse counter)
39
7.4.4.5 Low power digital mode (LP digital) 40
7.4.5 Technical details regarding the outputs 40
7.4.5.1 Output 1: Switchable sensor supply (Vout) 40
7.4.5.2 Output 2: Isolated switch contract (NO, CC) 40
7.4.5.3 Direct accu or battery voltage output (Vbatt) 41
7.4.6 Technical details regarding the Modbus interface 41
7.4.6.1 RS485 mode 41
7.4.6.2 RS232 mode 41
7.4.7 Technical details regarding energy management 42
4Rev. 02

Chapter 1 Table of contents
Chapter 8 Placing into operation 43
8.1 User information 43
8.2 General principles 43
8.3 Placing the system into operation 43
8.4 Testing the communication with the device 44
Chapter 9 User interfaces 47
9.1 User interface on the myDatalogEASYmbm 47
9.1.1 Operating elements 47
9.1.1.1 Status LED 47
9.1.1.2 Buttons 48
9.1.1.3 Solenoid switch 49
9.2 User interface on the myDataweb-Server 49
9.2.1 Site configuration 49
9.2.1.1 Site 49
9.2.1.2 Comments 49
9.2.1.3 Measurement channels 49
9.2.1.3.1 Basis 49
9.2.1.3.2 Config 53
9.2.1.3.3 Alarms 66
9.2.1.3.4 Trigger 67
9.2.1.4 Modbus register 1-32 67
9.2.1.4.1 Basis 67
9.2.1.4.2 Config. 68
9.2.1.4.3 Alarms 70
9.2.1.4.4 Trigger 70
9.2.1.5 Modbus register 33-64 70
9.2.1.5.1 Basis 70
9.2.1.6 Modbus output register 70
9.2.1.6.1 Basis 71
9.2.1.6.2 Config. 71
Rev. 02 5

9.2.1.7 Calculated channels 73
9.2.1.7.1 Basis 73
9.2.1.7.2 Calculation 73
9.2.1.7.3 Alarm 74
9.2.1.8 Output channels 74
9.2.1.8.1 Basis 74
9.2.1.8.2 Config 76
9.2.1.9 Internal channels 76
9.2.1.9.1 Basis 76
9.2.1.9.2 Alarms 77
9.2.1.9.3 Trigger 77
9.2.1.10 Modbus interface 78
9.2.1.11 Alarm settings 80
9.2.1.12 Basic settings 81
9.2.1.13 FTP export settings 82
9.2.2 Device configuration 83
9.2.2.1 Comments 83
9.2.2.2 Measurement instrument 83
9.2.2.3 Device-specific settings 84
9.2.2.4 GPRS 85
Chapter 10 Maintenance 87
10.1 General maintenance 87
10.2 Replacing the accu or battery pack 87
10.2.1 Charging the accu pack 89
10.3 Accu or battery pack 91
Chapter 11 Removal/disposal 93
Chapter 12 Troubleshooting 95
12.1 General problems 95
12.2 Evaluating the device log 96
12.2.1 Evaluating the device log on the myDataweb server 96
6Rev. 02

Chapter 1 Table of contents
12.2.2 Evaluating the device log using myDatanetDeviceConfig 96
Chapter 13 Spare parts and accessories 97
13.1 Internal expansions 97
13.2 Assembly sets 97
13.3 Antennas 97
13.4 Accu and battery packs 98
13.5 Modbus connection cable 98
13.6 Sensors 98
13.7 Other accessories 99
Chapter 14 Contact information 101
Rev. 02 7


Chapter 2 Declaration of conformity
Chapter 2 Declaration of conformity
Rev. 02 9


Chapter 3 Technical data
Chapter 3 Technical data
Voltage supply Battery pack BP434R: 2 x Li-SOCl2 - Cells fully fabricated with 26Ah
Accu pack AP413D+: 2 x Li-ion - Accu cell fully fabricated with 13,6Ah
Charging voltage
(only when using
an accu pack)
7...30VDC (typically 170mA@12V)
Housing Material: Luran
Weight: 400g (without accu or battery)
Protection class: IP66
Dimensions (WHD): 86 x 165 x 64mm (without antenna)
Operating
temperature
-20...+60°C, 15...90%rH non-condensing
Storage
temperature
-30...+85°C
Display LED for indicating the operating mode and error code. (Only visible when the
housing cover is open)
Operation Button (with the housing cover open) or solenoid switch (with the housing cover
closed) to initiate the ALOHA transmission mode
Antenna
connection
FME
Universal inputs 4 x analogue or digital
Modes:
l0 to 20mA: Resolution 6µA, max. 22,5mA, load 100Ω
l4 to 20mA: Resolution 6µA, max. 22,5mA, load 100Ω
l0 to 2V: Resolution 610µV, max. 2,5V, load 220k1
l0 to 10V: Resolution 8,3mV, max. 32V, load 8k9
lPWM: 1...99%, max. 100Hz, min. impulse length 1ms, load 8k9
lFrequency: 1...1000Hz, 8k9
lDigital: max. 32V, low <1,36V, high >2,73V, load 8k9
lDigital LP: max. VBatt, low <100mV, high >200mV, load 220k1
lDaily counter: min. impulse length 20ms, load 8k9
lInterval counter: min. impulse length 20ms, load 8k9
Additional information is provided in "Technical details regarding the universal
inputs" on page 39.
External
temperature
sensor
1 x Cable temperature sensor 3m(206.638) (optional equipment)
Rev. 02 11

Modbus 1 x RS485 or RS232 (depending on the order option, see "Modbus connection
cable" on page 98) for connecting one or several modbus slaves
lBaud rate: 300-115200
lStop bits: 1,2
lParity: N, E, O
lData bits: 7,8
Modes:
lRTU
lASCII
Additional information is provided in "Technical details regarding the Modbus
interface" on page 41.
Outputs 1 x switchable sensor supply
lStandard: 15...19,5VDC, max. 66mA
lOrder option: 24...31VDC, max. 41mA
1 x isolated switch contact
lImax: 130mA
lUmax: 32V
lRon: 35Ω
lfmax: 500Hz
Additional information is provided in "Technical details regarding the outputs "
on page 40.
Data memory Internal flash memory for up to 1740 measurement cycles
Data type f32 (32 Bit floating point)
Data
transmission
By means of GSM/GPRS quad-band modem to the relevant myDataweb server
SIM The myDatalogEASYmbm is equipped with an integrated SIM chip.
Monthly data
volume
t.b.d. at two-minute measurement interval and 120-minute transmission cycle
12 Rev. 02

Chapter 4 General specifications
Chapter 4 General specifications
The information in this manual has been compiled with great care and to the best of our knowledge.
The manufacturer, however, assumes no liability for any incorrect specifications that may possibly
occur in this manual. The manufacturer is not responsible for direct, indirect, accidental or con-
sequential damages which arise from errors or omissions in this manual even if advised of the pos-
sibility of such damages. In the process of continuous product development, the manufacturer
reserves the right to make improvements to this manual and the products described in it at any time
and without prior notification or obligation.
Note: The specifications of this manual are valid as of the versions listed on the title page. Revised specifications
of this manual, as well as software and driver updates are available in the service area of the myDataweb-Server.
4.1 Translation
For deliveries in the countries of the European Economic Area, the manual is to be translated into
the respective language of the country of the user. Should discrepancies occur in the translated text,
the original manual (German) is to be referred to for clarification or the manufacturer is to be con-
tacted.
4.2 Copyright
The copying, distribution and utilisation of this document as well as the communication of its con-
tents to others without expressed authorisation is prohibited. Contraventions are liable to com-
pensation. All rights reserved.
4.3 General descriptive names
The use of general descriptive names, trade names, trademarks and the like in this manual does not
entitle the reader to assume they may be used freely by everyone. They are often protected reg-
istered trademarks even if not marked as such.
4.4 Safety instructions
For the connection, commissioning and operation of the myDatalogEASYmbm , the following infor-
mation and higher legal regulations of the country (e.g. ÖVE), such as valid EX regulations as well as
the applicable safety and accident prevention regulations for the respective application case must
be observed.
Please read this manual completely before unpacking, setting up or operating this device. Observe
all hazard, danger and warning information. Non-observance can lead to serious injuries to the oper-
ator and/or damage to the device.
Rev. 02 13

Ensure that the safety equipment of this measurement device is not impaired. Install and use the
measuring system only in the manner and method described in this manual.
Important note: The manufacturer's products that are designed for use outdoors include
extensive protection against penetrating moisture and dust. If these products are connected
to the power supply or sensors by cables with connectors rather than permanently installed
cables, the susceptibility of the connector and socket to moisture and dust penetration is sig-
nificantly higher. The operator is responsible for protecting the connector and socket against
penetrating moisture and dust in a suitable way and complying with local safety regulations.
4.4.1 Use of the hazard warnings
DANGER:
Indicates a potential or threatening hazardous situation that will result in death or serious
injuries if not avoided.
WARNING:
Indicates a potential or threatening hazardous situation that can result in death or serious
injuries if not avoided.
CAUTION:
Indicates a potential hazardous situation that can result in minor or moderate injury.
Note: Indicates a situation that does not result in any injury to persons.
Important note: Indicates a situation that can result in damages to this instrument if it is not
avoided. Information that must be particularly emphasised.
Note: Information that supplements the specifications in the main text.
4.4.2 Safety and preventative measures for handling GSM/GPRS modems
Observe the following safety and preventative measures during all phases of installation, operation,
maintenance or repair of a GSM/GPRS modem. The manufacturer shall not be held liable if the cus-
tomer disregards these preventative measures.
CAUTION:
The GSM/GPRS modem connection may not be used in hazardous environments.
No guarantee of any kind, whether implicit or explicit, is given by the manufacturer and its
suppliers for the use with high risk activities.
In addition to the following safety considerations, all directives of the country in which the device is
installed must be complied with.
Important note: No liability shall be assumed at any time and under no condition for the con-
nection via a GSM/GPRS modem for whose use radio signals and networks are utilized, The
GSM/GPRS modem must be switched on and be operated in an area where sufficient signal
strength is present.
14 Rev. 02

Chapter 4 General specifications
4.4.2.1 Safety and precautionary measures for the GSM/GPRS modem installation
lThis device may only be installed by a trained technician who applies the recognised instal-
lation practices for a radio frequency transmitter including the of external antennas.
lThe device may not be operated in hospitals and/or near medical equipment such as heart
pacemakers or hearing aids.
lThe device may not be operated in highly flammable areas such as petrol filling stations, fuel
storage sites, chemical factories and explosion sites.
lDo not operate the device in the vicinity of flammable gases, vapours or dusts.
lDo not subject the device to strong vibrations or impacts.
lThe GSM/GPRS modem can cause interference if it is located near television equipment, radios
or computers.
lDo not open the GSM/GPRS modem. Any modification to the equipment is prohibited and
shall lead to loss of the operating licence.
lThe use of GSM services (SMS messages/data communication/GPRS etc.) may lead to addi-
tional costs. The user alone is responsible for any damages and costs resulting through this.
lDo not install the device in any other manner than the one described in the operating instruc-
tions. An improper use will invalidate the warranty.
4.4.2.2 Safety measures for installing the antenna
lOnly use antennas that are recommended or supplied by the manufacturer.
lThe antenna must be installed at a distance of at least 20 cm from individuals.
lThe antenna must not be extended outside protected buildings and must be protected against
lightning strikes.
lThe voltage supply must be switched off before replacing the antenna.
Rev. 02 15

4.5 Overview
Overview myDatalogEASYmbm
1Antenna connection 4Pressure compensation
2Housing cover 5M20x1.5 cable screw connection (cable dia-
meter of 5 to 10mm)
3M12x1.5 cable screw connection (cable dia-
meter of 3.5 to 7 mm)
4.6 Intended use
The portable measurement device is used to record measurement data read-out from one or more
modbus slaves. The device can operate without mains power. The measured and recorded data is
stored on a non-volatile memory medium. This stored data is sent to a central server for further proc-
essing via the mobile network. The device is equipped with an integrated SIM chip for this purpose.
16 Rev. 02

Chapter 4 General specifications
The maximum permissible limit values set out in chapter "Technical data" on page 11 must be
observed. The manufacturer shall not be liable for any operational cases that deviate from these
limit values and have not been approved by the manufacturer in writing.
Note: This device is exclusively intended to be used for the purposes as described above.
Any other use or use beyond what is specified or a modification of the device shall be
deemed to be not for the intended purpose and is not permitted without the express written
consent of the manufacturer. The manufacturer shall not be held liable for any damages that
may result from such unauthorised use or modification. The operator alone bears the asso-
ciated risk.
Note: The manufacturer is not liable for data loss of any kind if the device is damaged and
data is not able to be stored correctly.
Note: The integrated SIM chip provides a mobile communications connection to a variety of
international service providers. In order to be able to utilise all functions of the device, you
must ensure that the device is located in the service area of one of these service providers.
You can find a list of all supported countries and associated service providers under www.m-
icrotronics.at/footprint. A Managed Service contract with Microtronics Engineering GmbH is
required for use of the mobile data transmission (see www.microtronics.at/managedservice).
This includes the provisioning of the mobile communications connection via the network of
the service provider included in the above-mentioned list.
4.7 General product information
The device is a compact, portable instrument for recording and transferring measurement data read-
out from one or several modbus slaves. 64 channels are provided for this purpose, whereby the
physical connection between the myDatalogEASYmbm and the modbus slaves is established via a
RS485 or RS232 interface (see "Modbus connection cable" on page 98). This connection can also
be used to write data back to the modbus slaves. 32 output registers are provided for this purpose.
The required output data can be specified via the input screen on myDataweb. Additionally, 4 uni-
versal inputs, that can be operated in various analogue or digital modes, and a connection for an
external temperature sensor are also available (see "Sensors" on page 98). 2 output channels are
also available. One of these directly switches the sensor supply. The other one is a galvanised iso-
lated switch contact. Both output channels can be configured independently so that they can each
be switched by the device itself prior to a measurement (to supply a sensor) or so that they can be
switched wirelessly from a central location. All of the input measurement data is temporarily saved
to an internal data memory along with the output statuses and output registers and are then wire-
lessly transferred to a central location at freely selected intervals. The configuration of the device
also occurs via this connection. The device is equipped with an integrated SIM chip. The device can
also be configured via the USB interface if the optional SIM/USB option is available.
4.8 Device labelling
The specifications in this manual apply exclusively to the device type myDatalogEASYmbm . The
type plate is located on the right side of the device and includes the following specifications:
Rev. 02 17

lType designation
lSerial number
lHardware revision
lEnvironmental conditions during operation
lCE marking
lProtection class
lElectrical parameters for the installed switchable sensor supply
The correct specification of the type designation and serial number is important for all queries and
spare part orders. Only then can we process requests promptly and properly.
myDatalogEASYmbm type plate
Note: This symbol indicates that the myDatalogEASYmbm is equipped with an integrated SIM chip.
Note: These operating instructions are part of the device and must be available for the user
at all times. The safety instructions included therein must be observed.
DANGER:
It is strictly prohibited to disable the safety equipment or modify its mode of operation.
4.9 Installation of replacement and wear parts
Please be advised that replacement and accessory parts that have not been supplied by the man-
ufacturer have also not been inspected or approved by it. Installing or using such products and sim-
ilar can constructively modify the specified properties of the device in a negative way. The
manufacturer shall not be liable for any damages that arise from the use of non-original parts and
non-original accessory parts.
4.10 Storage of the product
Ensure that all of the relevant data has been transmitted to the myDataweb server before storing the
myDatalogEASYmbm . If necessary initiate the ALOHA transmission mode using the magnetic con-
tact (see "ALOHA transmission mode" on page 21) and then check again that all relevant data has
18 Rev. 02

Chapter 4 General specifications
been transmitted. If you are using an external charging voltage to charge the accu pack of the myDa-
talogEASYmbm , disconnect this from the device before removing the accu or battery pack. The
remaining cables and antenna can then be removed. Store the myDatalogEASYmbm and accu or bat-
tery pack in the compartments provided in the original packaging.
The configuration and most recently determined data are retained. However, the system clock will
not continue to work without an energy supply. This means that following recommissioning, the
time must be synchronised to ensure that measurement and log data timestamps are correct. This
occurs automatically either when the first connection is established with the myDataweb server or
when the myDatalogEASYmbm is connected to the PC. For this purpose, the optional SIM/USB
option and myDatanetDeviceConfig configuration program are required.
4.11 Obligation of the operator
WARNING:
In the EEA (European Economic Area), the national implementation of the framework direc-
tive (89/391/EEC) as well as the associated specific directives and from these in particular,
the directive (89/655/EEC) about the minimum safety and health requirements for use of
work equipment by workers at work, each in their respective version are to be complied with.
The operator must obtain the local operating licence and the associated documents.
In addition, the operator must comply with the local legal requirements for
lthe safety of the personnel (accident prevention measures)
lthe safety of the equipment (protective equipment and maintenance)
lthe product disposal (waste disposal law)
lthe material disposal (waste disposal law)
lthe cleaning (cleaning agents and disposal)
land the environmental protection amendments.
Before commissioning, the operator must ensure that the installation and commissioning – pro-
vided these were performed by the operator himself – are in compliance with the local regulations.
Rev. 02 19

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