Miller Electric 195 326 User manual

OWNER’S MANUAL
©2007 Miller Electric Mfg. Co.
FORM: OM-6618 220 784M
2007−11
All Terrain And Flat Terrain Running Gear For Gas And Diesel (195 326, 195 328, 195 327, And 195 366)
And Protective Cage 195 331 For Gas And 300 052 For Diesel
DANGER! −Indicates a hazardous situation which, if not
avoided, will result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained
in the text.
Beware of electric shock from wiring. Stop engine and
disconnect negative (−) cable from battery before install-
ing this kit. Reinstall all panels and covers.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible ha-
zards are shown in the adjoining symbols or explained in
the text.
Falling equipment can cause serious personal injury and
equipment damage. Use lifting eye to lift unit and properly
installed accessories only, NOT gas cylinders. Do not
exceed maximum lifting eye weight rating. Lift and sup-
port only with proper equipment and correct procedures.
NOTICE Indicates statements not related to personal injury.
Indicates special instructions.
Wear safety glasses with side shields.
Running Gear Page
Assembling Of Flat Terrain Running Gear (195 327) 2
Assembling Of All Terrain Running Gear (195 326) 3
Assembly Of Flat Terrain Running Gear With Protective Cage (195 366) 4
Assembly Of All Terrain Running Gear With Protective Cage (195 328) 5
Assembling Protective Cage (195 331 And 300 052) 6

OM-6618 Page 2
1. Assembling Of Flat Terrain Running Gear (195 327)
803 904−D
Assembly:
Assemble casters and caster mounting
bracket.
Assemble base rails, axle, and wheels
(valve stems out).
.Install onto welding generator using
mounting hole 3 in rails. Adjust to
achieve proper balance for applica-
tion and accessories.
Install caster mounting bracket onto base
rails.
Mount handles. Do not tighten hardware.
Install crossmember and tighten all hard-
ware.
Description (Qty)
Part
No.
Item
No.
1 220263 Assy, Handle Running Gear (1)
2 108940 Screw, 250−20x .75 Hexwhd.61d Gr5 Pld (6)
3 220375 Bracket, Crossmember (1)
4 604224 Screw, 250−20x .75 Hexwhd.50d Stl Pld Slffmg Tap−rw (6)
5 601965 Screw, 375−16x1.00 Hex Hd−pln Gr5 Pld (12)
6 220259 Rail, Base Support Rh (1)
7 167788 Nut, 375−16 .56hex .34h Stl Pld Sem Cone Wshr.88d (12)
8 220257 Axle, Wheel (Large) (1)
9 220710 Wheel, Rbr Tire 14.500 Od X 4.750 Wide X .750 Bore (2)
10 121614 Ring, Rtng Ext .750 Shaft X .085 Thk E Style Pld (2)
11 220267 Bracket, Mtg Caster (1)
12 168247 Caster, Swvl 5.00 In Rubber X 2.000 In Wide (2)
13 220258 Rail, Base Support Lh (1)
14 152461 Nut, 250−20 .44hex .23h Stl Pld Sem Cone Wshr.65d (2)
15 602250 Washer, Flat .812idx1.469odx.134t Stl Pld Ansi.750 (2)
Be sure to provide model when ordering replacement parts.
Tools Needed:
7/16, 9/16 in
3/8, 9/16 in
Remove
paint from
axle grooves
before instal-
ling retaining
rings.
⇓
1
2
34
5
6
7
8
9
10
2
11
12
5
7
13
4
14
15
Remove and
discard exist-
ing hardware
before instal-
ling handle.

OM−6618 Page 3
2. Assembling Of All Terrain Running Gear (195 326)
1
234
5
6
7
8
10
9
11
12
13
14
4
15
16
16
9Ref. 803 903−E
Description (Qty)
Part
No.
Item
No.
1 220263 Assy, Handle Running Gear (1)
2 108940 Screw, 250−20x .75 Hexwhd.61d Gr5 Pld (2)
3 220375 Bracket, Crossmember (1)
4 604224 Screw, 250−20 x .75 Hexwhd .50d Stl Pld Slffmg Tap−rw (6)
5 601965 Screw, 375−16 x 1.00 Hex Hd−pln Gr5 Pld (4)
6 167788 Nut, 375−16 .56hex .34h Stl Pld Sem Cone Wshr .88d (4)
7 220259 Rail, Base Support Rh (1)
8 135418 Axle, Running Gear .750 Dia X 25.745 (1)
9 602250 Washer, Flat .812id x 1.469odx.134t Stl Pld Ansi .750 (4)
10 220709 Wheel, Rbr Tire 10.250 Od X 3.125 Wide X .750 Bore (2)
11 121614 Ring, Rtng Ext .750 Shaft X .085 Thk E Style Pld (4)
12 220710 Wheel, Rbr Tire 14.500 Od X 4.750 Wide X .750 Bore (2)
13 220257 Axle, Wheel (Large) (1)
14 220258 Rail, Base Support Lh (1)
15 152461 Nut, 250−20 .44hex .23h Stl Pld Sem Cone Wshr .65d (2)
16 197930 Label, Warning Do Not Weld On Base (2)
Be sure to provide model when ordering replacement parts.
Assembly:
Assemble base rails, axles, and wheels
(valve stems out).
.Install onto generator using rail
mountinghole 5 for gas models or 1 for
diesel models. Adjust to achieve prop-
er balance for application and acces-
sories.
Mount handles. Do not tighten hardware.
Install crossmember and tighten all hard-
ware.
Tools Needed:
7/16, 9/16 in
3/8, 9/16 in
Remove and
discard exist-
ing hardware
before instal-
ling handle.
Remove paint from axle
grooves before installing retain-
ing rings.
⇓
Gas
Model
Diesel
Model ⇓
⇓
Gas
Model
Diesel
Model ⇓

OM-6618 Page 4
3. Assembly Of Flat Terrain Running Gear With Protective Cage (195 366)
803 928−D
Assembly:
Assemble casters and caster mounting
bracket.
Assemble base rails, axle, and wheels
(valve stems out).
.Install onto generator using mounting
hole 3 in rails. Adjust to achieve proper
balance for application and accesso-
ries.
Install caster mounting bracket onto base
rails.
Mount handles. Do not tighten hardware.
Install side rails and tighten all hardware.
Install cable holders.
Description (Qty)
Part
No.
Item
No.
1 220260 Rail, Side (2)
2 108940 Screw, 250−20 x .75 Hexwhd.61d Gr5 Pld (8)
3 220266 Assy, Cable Holder (4)
4 220263 Assy, Handle Running Gear (2)
5 601965 Screw, 375−16 x 1.00 Hex Hd−pln Gr5 Pld (12)
6 220259 Rail, Base Support Rh (1)
7 167788 Nut, 375−16 .56hex .34h Stl Pld Sem Cone Wshr .88d (12)
8 220257 Axle, Wheel (Large) (1)
9 220710 Wheel, Rbr Tire 14.500 Od X 4.750 Wide X .750 Bore (2)
10 121614 Ring, Rtng Ext .750 Shaft X .085 Thk E Style Pld (2)
11 108940 Screw, 250−20 x .75 Hexwhd .61d Gr5 Pld (4)
12 220267 Bracket, Mtg Caster (1)
13 168247 Caster, Swvl 5.00 In Rubber X 2.000 In Wide (2)
14 220258 Rail, Base Support Lh (1)
15 604224 Screw, 250−20 x .75 Hexwhd .50d Stl Pld Slffmg Tap−rw (8)
16 111998 Pin, Cotter Hair .120 Dia X 2.375lg X .500 Shaft (4)
17 152461 Nut, 250−20 .44hex .23h Stl Pld Sem Cone Wshr .65d (8)
18 602250 Washer, Flat .812id x 1.469od x .134t Stl Pld Ansi .750 (2)
Be sure to provide model when
ordering replacement parts.
Tools Needed:
7/16, 9/16 in
3/8, 9/16 in
1
23
4
5
15
16
17
14
7
513
12
11
10
9
8
7
6
18
Remove and
discard exist-
ing hardware
before instal-
ling handle.
Remove
paint from
axle grooves
before instal-
ling retaining
rings.
⇓

OM−6618 Page 5
4. Assembly Of All Terrain Running Gear With Protective Cage (195 328)
1
2
3
4
5
6
7
810
9
11
12
13
14
15
16
17
18
18
9
11
Description (Qty)
Part
No.
Item
No.
1 220260 Rail, Side (2)
2 108940 Screw, 250−20 x .75 Hexwhd .61d Gr5 Pld (8)
3 220266 Assy, Cable Holder (4)
4 220263 Assy, Handle Running Gear (2)
5 601965 Screw, 375−16 x 1.00 Hex Hd−Pln Gr5 Pld (4)
6 220259 Rail, Base Support Rh (1)
7 167788 Nut, 375−16 .56hex .34h Stl Pld Sem Cone Wshr .88d (4)
8 135418 Axle, Running Gear .750 Dia X 25.745 (1)
9 602250 Washer, Flat .812id x 1.469od x .134t Stl Pld Ansi .750 (4)
10 220709 Wheel, Rbr Tire 10.250 Od X 3.125 Wide X .750 Bore (2)
11 121614 Ring, Rtng Ext .750 Shaft X .085 Thk E Style Pld (4)
12 220710 Wheel, Rbr Tire 14.500 Od X 4.750 Wide X .750 Bore (2)
13 220257 Axle, Wheel (Large) (1)
14 220258 Rail, Base Support Lh (1)
15 604224 Screw, 250−20 x .75 Hexwhd .50d Stl Pld Slffmg Tap−Rw (8)
16 111998 Pin, Cotter Hair .120 Dia X 2.375lg X .500 Shaft (4)
17 152461 Nut, 250−20 .44hex .23h Stl Pld Sem Cone Wshr .65d (8)
18 197930 Label, Warning Do Not Weld On Base (2)
Be sure to provide model when
ordering replacement parts.
Assembly:
Assemble base rails, axles, and wheels
(valve stems out).
.Install onto welding generator. Use
mounting hole 5 in rails. Adjust to
achieve proper balance for applica-
tion and accessories.
Mount handles. Do not tighten hardware.
Install side rails and tighten all hardware.
Install cable holders.
Tools Needed:
7/16, 9/16 in
3/8, 9/16 in
Ref. 803 905−E
Remove paint from axle grooves
before installing retaining rings.
⇓
Remove and
discard ex-
isting hard-
ware before
installing
handle.

OM-6618 Page 6
5. Assembling Protective Cage (195 331 And 300 052)
1
2
3
4
5
6
7
803 929−B
Description (Qty)
Part
No.
Item
No.
1 220260 Rail, Side (2) (Gas Models)
1 225269 Rail, Side (2) (Diesel Models)
2 108940 Screw, 250−20x .75 Hexwhd.61d Gr5 Pld (8)
3 220266 Assy, Cable Holder (4)
4 220263 Assy, Handle Running Gear (2)
5 604224 Screw, 250−20x .75 Hexwhd.50d Stl Pld Slffmg Tap−rw (8)
6 111998 Pin, Cotter Hair .120 Dia X 2.375lg X .500 Shaft (4)
7 152461 Nut, 250−20 .44hex .23h Stl Pld Sem Cone Wshr.65d (8)
Be sure to provide model when ordering replacement parts.
Tools Needed:
7/16 in
Assembly:
Mount handles. Do not tighten hardware.
Install side rails and tighten all hardware.
Install cable holders.
3/8 in
Remove and discard existing
hardware before installing
handle.