Miller SUITCASE 12RC User manual

Wire Feeder with
Remote Control
Issued Sept. 2007 • Index No. M/6.5
Processes
MIG (GMAW)
Flux Cored (FCAW)
Input Power 24 VAC, 7 A/10 A
Weight 8RC: 22.0 lb (9.9 kg)
12RC: 25.5 lb (11.6 kg)
Industrial Applications
Shipbuilding
Construction
Heavy Manufacturing
Rental
Quick
Specs
Wire feeder is warranted for 3 years, parts and labor.
SuitCase™8RC and 12RC
Model
8RC
12RC
Wire Speed
75–700 IPM
(1.9–17.7
m/min)
Maximum
Spool Size
Capacity
8 in (203 mm)
14 lb (6.4 kg)
12 in
(305 mm)
Up to 44 lb
(20 kg)
Net
Weight
22 lb
(9.9 kg)
25.5 lb
(11.6 kg)
Dimensions
H: 14-1/2 in (368 mm)
W: 6-1/2 in (165 mm)
D: 15-5/8 in (397 mm)
H: 16 in (406 mm)
W: 7-1/4 in (184 mm)
D: 20 in (508 mm)
Input
Power
24 VAC,
7 A,
50/60 Hz
24 VAC,
10 A,
50/60 Hz
Electrode Wire Diameter Capacity
Solid Wire: .023– 5/64 in (0.6–2.0 mm)
Flux Cored: .030– 5/64 in (0.8–2.0 mm)
Solid Wire: .023– 5/64 in (0.6–2.0 mm)
Flux Cored: .030– 5/64 in (0.8–2.0 mm)
Welding
Power
Source Type
Constant
Voltage (CV)
Input Welding
Circuit Rating
500 A
at 100%
Duty Cycle
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Web Site
www.MillerWelds.com
International Headquarters
Phone: [phone]
USA FAX: [phone]
Canadian FAX: [phone]
International FAX: [phone]
The Power of Blue® .
Standard gas solenoid
controlling gas flow.
Totally enclosed, impact-
resistant, flame-retardant
case provides strength
and durability, protecting
components and weld wire
from moisture, dust and
contaminants.
Remote voltage control — standard.
Quick-change
drive rolls are
easy to change —
no tools required.
Drive roll accessibility
makes it easy to install
wire, adjust tension and
change drive rolls.
Versatile feeders can
run wire diameters up to
5/64 in (2.0 mm).
Gas purge purges gas
line without feeding wire,
or energizing weld wire
with OCV.
Thermal overload
protection protects motor
and control circuit against
possible damage due to
overloading conditions,
or loose cable connections.
Digital meter option
available for wirefeed
speed or voltage display.
Improved trigger strain
relief
Component assembly
is easily removed for
servicing.
Specifications (Subject to change without notice.)
Improved!
Updated front panels!
Improved trigger strain relief!
(Use with CC/CV,
DC Power Sources.)

3
1
4
2
3
5
7
6
5
7
6
1
24
V
1. Purge Switch
2. Voltage Control
3. Power Control Switch
4. Wire Speed Control
5. Trigger Hold Switch (Optional)
6. Meter (Optional)
7. Voltage/Wire Feed Speed
Switch (Optional)
Drive Roll Kits (1 kit required, order from Miller Service Parts.)
Control Panels Ordering Information
Power Source and Options Stock No. Description Qty. Price
SuitCase™8RC #194 938 w/ remote voltage and Bernard®Q300 Gun
(Remote Extension #194 938-01-1 w/ meters, remote voltage, trigger hold and Bernard®Q300 Gun
Cord required.) #194 938-03-1 w/ CE, meters, remote voltage, and trigger hold
Meter Kit #195 165 Field. For SuitCase 8RC
SuitCase™12RC #194 940 With remote voltage and Bernard®Q300 Gun
(Remote Extension #194 940-01-1 w/ meters, remote voltage, trigger hold and Bernard®Q300 Gun
Cord required.) #300 415 With Bernard®Dura Flux™ Gun
#300 415-01-1 With Meter Kit and Bernard®Dura Flux™ Gun
#194 940-03-1 w/ CE, meters, remote voltage, and trigger hold
Meter Kit #300 178 Field. For SuitCase 12RC
Accessories
Remote Extension Cords #122 973 25 ft (7.6 m)
(One required.) #122 974 50 ft (15.2 m)
#122 975 75 ft (22.9 m)
Volt/Current Sensor Kit #195 194 Field. For both SuitCase 8RC and 12RC. Required for
digital meter operation with power sources not having
pins F and H in the 14-pin receptacle.
(PipePro 304
is the only Miller engine drive with pins F and H.)
Flowmeter Kit #195 217 Field. For both SuitCase 8RC and 12RC
Shielding Gas Filter #195 189 Field. For both SuitCase 8RC and 12RC
Guns
Bernard®Q300 (GMAW) See Welding Components and Parts Guide
Bernard®Dura Flux™(FCAW) See Welding Components and Parts Guide
Ironmate™1260 Flux cored (FCAW) gun. See Lit. Index No. AY/16.0
Roughneck®C-Series MIG (GMAW) gun. See Lit. Index No. AY/17.0
Power Sources
XMT®304 See Lit. Index No. DC/18.8
Dimension™See Lit. Index No. DC/19.2
Invision™MP See Lit. Index No. DC/23
Mark VI™See Lit. Index No. DC/9.8
Big Blue®600D See Lit. Index No. DC/10.3
Big Blue®402 See Lit. Index No. DC/10.8
Big Blue®Air Pak™See Lit. Index No. DC/10.5
PipePro™See Lit. Index No. ED/10.6
Trailblazer®See Lit. Index No. DC/4.5
Consumables
Drive Rolls/Wire
Inlet Guide #221 030 .023 – 5/64 in (0.6 – 2 mm)
Date: Total Quoted Price:
Litho in USA
Distributed by:
“U” groove for “U” cogged for
soft wire or “V” knurled extremely soft wire or
“V” groove soft-shelled for hard-shelled soft- shelled cored wires
Wire size for hard wire cored wires cored wires (i.e., hard facing types)
.023/.025 in (0.6 mm) #087 131 — — —
.030 in (0.8 mm) #079 594 — — —
.035 in (0.9 mm) #079 595 #044 749 #079 606 —
.040 in (1.0 mm) #161 189 — — —
.045 in (1.1/1.2 mm) #079 596 #079 599 #079 607 #083 318
.052 in (1.3/1.4 mm) #079 597 #079 600 #079 608 #083 317
1/16 in (1.6 mm) #079 598 #079 601 #079 609 #079 614
.068/.072 in (1.8 mm) — — #089 984 —
5/64 in (2.0 mm) — #079 602 #079 610 #079 615
Select drive roll kits from chart below according to type and wire size being used. Drive roll kits include 2 drive rolls, the necessary guides and feature an
anti-wear sleeve for inlet guide.