Milvus Robotics SEIT 1500 User manual

User Manual for SEIT 1500
Autonomous Mobile Robot

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User Manual for SEIT 1500
Table of Contents
1. Introduction ..........................................................................................................................................3
1.1. Warning Notices in This Document ..............................................................................................3
1.2. Symbols.........................................................................................................................................4
1.3. Definitions.....................................................................................................................................4
2. Safety ....................................................................................................................................................5
2.1. General Hazards............................................................................................................................5
2.2. Intended Use.................................................................................................................................6
2.3. Personnel Qualification.................................................................................................................6
2.4. Operating Modes ..........................................................................................................................8
2.5. Environment..................................................................................................................................9
2.6. Battery Safety..............................................................................................................................10
3. Product identification .........................................................................................................................11
3.1. Product Overview .......................................................................................................................11
3.2. Technical Data.............................................................................................................................16
4. Transport and Storage ........................................................................................................................17
4.1. Transport.....................................................................................................................................17
4.2. Storage........................................................................................................................................18
5. Getting Started Guide .........................................................................................................................19
5.1. Unpacking ...................................................................................................................................19
5.2. Initial Start-up .............................................................................................................................24
5.3. Operation....................................................................................................................................29
5.4. Shutting Down the Robot ...........................................................................................................51
6. Applications.........................................................................................................................................52
7. Payload Placement..............................................................................................................................53
8. Cleaning...............................................................................................................................................55
9. Troubleshooting..................................................................................................................................56
9.1. In Case of a Fault.........................................................................................................................56
9.2. Troubleshooting..........................................................................................................................57
10. Spare and Wear Parts .....................................................................................................................59
10.1. Ordering Information..............................................................................................................59
11. Decommissioning and Disposal ......................................................................................................60

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1. Introduction
This manual contains important notes and information about the various operating phases of the SEIT
1500:
•Transport, initial startup
•Safe operation, removal of any faults, troubleshooting
•Spare parts and applications
In addition to this manual, special contractual agreements and technical documents apply to special
versions of SEIT 1500 and its additional equipment.
oTo ensure trouble-free and safe operation as well as the settlement of possible warranty claims,
always read manual first and observe all the information contained herein.
oKeep the installation and operating instructions close to SEIT 1500.
oPass the manual on to any subsequent operator or occupant. Milvus Robotics does not accept
any liability for faults or defects due to non-observance of this manual.
If you have any questions after reading the manual, please contact Milvus Robotics.
1.1. Warning Notices in This Document
The warning notices refer to risks which may arise while using SEIT 1500. They are available in four
danger level identified by the signal word:
Table 1.1: Signal words and their meaning
Signal Word
Meaning
DANGER
Identifies a danger with high risk that can lead to death or serious injury if it is
not avoided.
WARNING
Identifies a danger with medium risk that can lead to death or serious injury if
it is not avoided.
CAUTION
Identifies a danger with low risk that can lead to minor or medium injury if it is
not avoided.
NOTICE
Identifies a danger that can lead to property damages.

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1.2. Symbols
This symbol marks useful and important information.
➢This symbol marks the steps to be carried out.
1.3. Definitions
This document uses the following terms to describe SEIT 1500.
AMR (Autonomous Mobile Robot) –This term describes SEIT 1500 with an attached
attachments, creating a complete mobile robot.
SEIT 1500 –This is the model name.
Attachments –Any passive or dynamic device attached to and possibly powered by SEIT 1500.
This could be as simple as a cart for carrying objects such as factory parts or as complicated as a
robotic arm that picks up and manipulates factory parts.
MR-AutoC –1500 –Docking station.
RC1500 –Roller conveyor for SEIT 1500.

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2. Safety
This AMR has been built to comply with the state of the art. Nevertheless, users may encounter hazards
during its use.
WARNING
Disregarding the notices in this manual may lead to serious injury.
Carefully read the manual and follow its content.
2.1. General Hazards
The following list informs you about the various types of danger or damage that may occur
while working with SEIT 1500.
Safety Devices
Perform any maintenance and repair work on SEIT 1500 only in de-energized state and ensure
that it cannot be started accidentally.
Do not remove protective covers or housing.
Regularly check safety devices.
Electricity
Reach into SEIT 1500 only if it is de-energized.
Rotating Parts
Never wear loose clothing.
Never wear jewelry, such as necklaces or bracelets.
If you have long hair, always wear a hair net.
Parts Lying Around or Falling Off
Remove equipment or material which is not required from the workspace.
Wear safety shoes.
Specify and monitor careful placement of the goods on SEIT 1500.

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Risk of Injury Due to Faults During Operation
Regularly check the SEIT 1500 for visible damage.
Immediately determine the cause of the fault by a qualified personnel.
Immediately remove any escaping gear oil.
Do not step on SEIT 1500 during operation.
Do not ride on the AMR.
Do not exceed the maximum weight limit. Be aware that the maximum payload decreases as the
floor’s incline increases.
Do not exceed the maximum recommended settings as speed of the AMR becomes more
significant when the payload’s center of gravity is increasingly offset from the AMR’s center of
gravity.
Do not allow the AMR to drive through an opening that has an automatic gate or door unless
the door and AMR are configured correctly.
Do not continue to run the AMR if hair, yarn, strings, or any other items have become wound
around its axles, casters, or wheels.
Do not expose the AMR to rain or moisture.
Do not operate the AMR in potentially explosives environment.
2.2. Intended Use
The SEIT 1500 may only be used for industrial applications and in an industrial environment to convey
SEIT 1500-ready goods such as small packages, cartons, boxes or different pallet sizes up to 1500 kg.
SEIT 1500 is dimensioned only for a certain field of use (see Technical Data, page 16) and may not be
operated outside of these specific limits.
Any other use is considered inappropriate. Deviating operating conditions require additional
clarifications, a special release of SEIT 1500 and new contractual agreements.
Any modifications that affect the safety are not permitted.
2.3. Personnel Qualification
Unqualified personnel does not recognize risks and, as a result, is subjected to greater dangers.
Authorize only qualified personnel with the activities described in these operating instructions.
The operating company must ensure that the personnel follows locally applicable regulations
and rules during their work with regard to safety and dangers.

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WARNING
Personal Risk of Injury
It is the end user’s responsibility to perform a task-based risk assessment and to implement
appropriate safety measures at the point of use of AMR.
It is the end user’s responsibility to make sure that the AMR design and implementation
complies with all local standards and legal requirements.
The following target groups are addressed in these operating instructions:
Operators
Operators have been instructed in the operation and cleaning of SEIT 1500 and follow the safety
guidelines.
Service Personnel
The service personnel features a technical training and performs the maintenance and repair tasks.
Electricians
Persons working on electrical equipment must have undergone technical training and training provided
by the manufacturer.

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2.4. Operating Modes
Normal Mode; the AMR is set up at the customer into a complete system and operated as part of the
system.
Special Mode; special operation refers to all operating modes which are required to guarantee and
maintain regular operation.
Special operating mode
Explanation
Comment
Transport/Storage
Loading and unloading, transport and storage
-
Assembly/Initial start-
up
Installation at the end customer and performing the
test run
-
Cleaning
External cleaning without removing protective
devices
When de-energized
Troubleshooting
Troubleshooting in the event of a fault
-
Fault elimination
Eliminating Fault
When de-energized
Shutdown
Removing from the complete system
When de-energized
Disposal
Removing from the complete system and
disassembly
When de-energized

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2.5. Environment
Make sure that the operating environment remains safe for SEIT 1500.
WARNING
Personal Injury or Damage Risk
An AMR can be unsafe if operated under environmental conditions other than those specified in
this manual.
Environmental Hazards –these are areas where it is unsafe for SEIT 1500 to operate. For
example, steep ramps (greater than 5.0 degrees).
Provide physical barriers that SEIT 1500 can detect accurately with its scanning laser so that it
does not attempt to drive near the hazard. Be aware that in addition to being easily detectable,
a barrier must be strong enough to resist a fully-loaded AMR traveling at speed.
Public Access
The AMR is designed to operate indoor industrial environments. You must deploy it only in applications
where you anticipate and mitigate potential risks to personnel and equipment.
Milvus does not intend SEIT 1500 for use in uncontrolled areas without risk analysis. For example, in
areas open to general public access. Use of SEIT 1500 in such areas requires deployment of additional
safety measures. For support, please contact Milvus Robotics.
Side Clearances
SEIT 1500 is designed to operate in environments that contain doors, passageways, or other constrained
areas that are wide enough for it to traverse. However, you must maintain adequate free space on both
sides of the AMR so that it cannot trap a person against a wall or other fixed object.
An AMR must often maneuver close to machinery, conveyors, or other fixed objects. In such cases,
operating standards usually allow an exception to side clearance requirements.
SEIT 1500 generally travels in a forward direction. It only reverses when leaving its docking station. To
change direction, SEIT 1500 rotates on its center of rotation.

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2.6. Battery Safety
CAUTION
Battery Damage Risk
SEIT 1500 is shipped when the Li-ion batteries’ state of charge is 50%. This state of charge
supplies 48 VDC nominal voltage. SEIT 1500 must be charged in 45 days after the delivery.
Failing to do so might cause the battery to discharge below a usable state, requiring its
replacement.
Effective April 1, 2016, IATA regulations (UN 3480, PI 965) require that air-shipped lithium ion batteries
must be transported at a state of charge not exceeding 30%. Fully charge the battery immediately upon
receipt to avoid total discharge. (The battery might arrive fully charged if it is not shipped by air.)
Precautions
Never expose battery to water.
In case of fire, use a type D extinguisher: foam, dry chemical, or CO2 .

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3. Product identification
3.1. Product Overview
3.1.1. SEIT 1500
Figure 3.1: Top view of SEIT 1500
1
User Buttons
5
Emergency Stop Buttons
2
Aux I/O Connector
6
USB Ports
3
48 VDC Aux Power Connector
7
Start/Stop Button
4
Brake Release Buttons
8
On/Off Switch
User Buttons –interactive programmable instruments for users to take a certain action.
Aux I/O Connector –to provide communication between robot and top modules.
Aux Power Connector –providing required power for top modules to operate.
Brake Release Buttons –to release motor brake.
USB Ports –direct communication interface with PC unit.

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Figure 3.2: Top view of SEIT 1500
1
Lifting Holes
2
Battery Access Lids
Lifting Holes –M12 lifting holes for fixation of top module, e.g. RC1500 conveyor, and to lift SEIT 1500.
(See “Applications”for dimensions of the holes, Page. 52)
Battery Access Lids –to access battery of SEIT 1500.

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Figure 3.3: Side view of SEIT 1500
1
Navigation and Safety Lasers (category 3 PL d in accordance with ISO 13849-1)

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Figure 3.4: Isometric view of SEIT 1500
1
Led Indicators
2
Depth Cameras
3
Charging Pads
Led Indicators –letting the surround know which operation is executed by SEIT 1500.
Charging Pads –to charge SEIT 1500 via charging station.
Depth Cameras –detect objects in front of the robot.

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3.1.2. SEIT 1500 Manual Remote Controller
Figure 3.5: Manual remote controller
Activate / Deactivate
Manuel (Pendant) control
Led indicator
USB receiver
2 x AA batteries
Standart control
mode is X
Speed decrease
Speed increase
Move / Rotate with analogs

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3.2. Technical Data
SEIT 1500
Payload
1500 kg
Load Type
Application specific –on top loading,
cart towing, conveyor –chain, roller,
lift deck
Brake
Electric, fail safe
Approx. Weight
250 kg (Unloaded)
Gradeability
8% - fully loaded
Dimensions
1650 mm x 1080 mm x 300 mm
(LxWxH)
Loading Plate Dimensions
1200 mm x 950 mm (LxW)
Operating temperature
0 °C to +40 °C
Battery
48 V, 60 Ah Li-ion Battery
Run Time
8-10 Hours
Charge Time
2-3 Hours
Safety Features
2 Safety LIDARS
Emergency stop buttons
Indicator light bars
E-stop buttons
3D depth cameras

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4. Transport and Storage
4.1. Transport
SEIT 1500 arrives in a wooden box secured by draw letches to a pallet. Use only the pallet, and a rated
lifting device to move the shipment.
WARNING
Risk of injury during transport
Fix SEIT 1500 securely and slip-proof for the transport.
Ensure that the lifting device (crane, fork lift, etc.) is rated for the weight of SEIT 1500.
Ensure that no persons are located under the suspended load while lifting and moving SEIT
1500.
Additional information about the transport are located on an information sheet that
accompanies SEIT 1500.
Data about weight and requirements for loading capacity and lifting tackle are located on the
information sheet.
Remove any person from the danger zone.
Wear safety shoes.
Check the correct fastening for the transport.
The load lifting points are marked on the packet.
4.1.1. Identification of Load Lifting Points

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4.1.2. After the Delivery
➢Inspect SEIT 1500 for transport damages.
➢Immediately notify the carrier and manufacturer in case of damages to avoid losing any claims for
compensation.
4.2. Storage
WARNING
Risk of injury due to improper storage
Do not stack SEIT 1500. Do not place any other objects on SEIT 1500.
Check SEIT 1500 stability.
If SEIT 1500 is not immediately placed in operation, store it at a location protected against
humidity and dust or cover SEIT 1500 with something that protects it from such conditions.

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5. Getting Started Guide
5.1. Unpacking
WARNING
Risk of injury
Follow all unpacking safety instructions and use appropriate tools and equipment. Failure to do
so could result in personal injury and equipment damage.
5.1.1. Box Content
•Dimensions; 2200 x 1200 x 654 mm (LxWxH)
•Weight; 350 kg (without attachment)
Figure 5.1: Box, containing SEIT 1500 and its equipments

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5.1.2. Unpacking Steps
Figure 5.2: Exploded view of the box
1
MR AutoC –1500
5
SEIT 1500
2
Stop Board
6
Protective Wall
3
Pallet
7
Protective Foam
4
Ratchet Strap
8
Ramp
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