ABB IRB 360 Series Guide

ROBOTICS
Product manual, spare parts
IRB 360

Trace back information:
Workspace R17-2 version a11
Checked in 2017-09-20
Skribenta version 5.1.011

Product manual, spare parts
IRB 360 - 1/800
IRB 360 - 1/1130
IRB 360 - 1/1600
IRB 360 - 3/1130
IRB 360 - 6/1600
IRB 360 - 8/1130
IRC5
Document ID: 3HAC049101-001
Revision: E
© Copyright 2014 - 2017 ABB. All rights reserved.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damages to
persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2014 - 2017 ABB. All rights reserved.
ABB AB, Robotics
Robotics and Motion
Se-721 68 Västerås
Sweden

Table of contents
7Overview of this manual ...................................................................................................................
9Product documentation, IRC5 ..........................................................................................................
111 Spare parts in robot base
111.1 Spare parts - gearbox axes 1- 3 ........................................................................... 121.2 Spare parts - gear unit axis 4 ............................................................................... 141.3 Spare parts - transmission cover .......................................................................... 161.4 Spare parts - cable harness ................................................................................. 181.5 Spare parts - SMB unit ....................................................................................... 201.6 Spare parts - base ............................................................................................. 211.7 Spare parts - brake release button ........................................................................
232 Spare parts arm system
232.1 Spare parts - upper arm, IRB 360 ......................................................................... 252.2 Spare parts - telescopic shafts ............................................................................. 272.3 Spare parts - parallel arm system, IRB 360 ............................................................. 292.4 Spare parts - movable plate .................................................................................
333 Spare parts, customer options
333.1 Spare parts - ejector unit .................................................................................... 343.2 Spare parts - customer options signal lamp IRB 360 ................................................ 353.3 Spare parts - option 864-1 (Axis 7) ........................................................................
374 Upgrade set
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Table of contents

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Overview of this manual
About this manual
This manual contains spare parts for:
• IRB 360 and all its variants.
Usage
This manual shall be used as a complement to the product manual for IRB 360
during:
• maintenance work
• repair work.
Who should read this manual?
This manual is intended for:
• maintenance personnel
• repair personnel.
Prerequisites
Maintenance/repair/installation personnel working with an ABB Robot must:
• be trained by ABB and have the required knowledge of mechanical and
electrical installation/repair/maintenance work.
Organization of chapters
The manual is organized in the following chapters:
ContentsChapter
Information of rebuilding parts, required when
rebuilding the robot to another version.
1 Rebuilding robot
Complete spare part list and complete list of robot
components shown in exploded views.
2 Spare parts and exploded view
References
Document IDReference
3HAC030005-001Product manual - IRB 360
3HAC028647-009Circuit diagram - IRB 360
Revisions
DescriptionRevision
First edition-
This revision includes the following updates:
•Spare parts with color Graphite White are added to the spare part lists.
A
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Product manual, spare parts - IRB 360 7
3HAC049101-001 Revision: E
© Copyright 2014 - 2017 ABB. All rights reserved.
Overview of this manual

DescriptionRevision
This revision includes the following updates:
• Spare part number for Movable plate and ball bearing updated.
• Minor corrections
• Changes regarding SMB units.
• Generally modified due to update of BOL
B
This revision includes the following updates:
• Corrections due to updates in terminology.
C
This revision includes the following updates:
• Sealing ring (V-ring) added to spare part list, movable plate.
D
Published in release R17.2. The following updates are done in this revision:
• Updated figure of gear unit axis 4
• Updated spare part number on oil plug (is 3HAC048968-001, 1 pcs;
was 3HAC9353-1 2 pcs)
E
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© Copyright 2014 - 2017 ABB. All rights reserved.
Overview of this manual
Continued

Product documentation, IRC5
Categories for user documentation from ABB Robotics
The user documentation from ABB Robotics is divided into a number of categories.
This listing is based on the type of information in the documents, regardless of
whether the products are standard or optional.
All documents listed can be ordered from ABB on a DVD. The documents listed
are valid for IRC5 robot systems.
Product manuals
Manipulators, controllers, DressPack/SpotPack, and most other hardware is
delivered with a Product manual that generally contains:
• Safety information.
• Installation and commissioning (descriptions of mechanical installation or
electrical connections).
•Maintenance (descriptions of all required preventive maintenance procedures
including intervals and expected life time of parts).
• Repair (descriptions of all recommended repair procedures including spare
parts).
• Calibration.
• Decommissioning.
•Reference information (safety standards, unit conversions, screw joints, lists
of tools).
• Spare parts list with exploded views (or references to separate spare parts
lists).
• Circuit diagrams (or references to circuit diagrams).
Technical reference manuals
The technical reference manuals describe reference information for robotics
products.
•Technical reference manual - Lubrication in gearboxes: Description of types
and volumes of lubrication for the manipulator gearboxes.
•Technical reference manual - RAPID overview: An overview of the RAPID
programming language.
•Technical reference manual - RAPID Instructions, Functions and Data types:
Description and syntax for all RAPID instructions, functions, and data types.
•Technical reference manual - RAPID kernel: A formal description of the
RAPID programming language.
•Technical reference manual - System parameters: Description of system
parameters and configuration workflows.
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Product documentation, IRC5

Application manuals
Specific applications (for example software or hardware options) are described in
Application manuals. An application manual can describe one or several
applications.
An application manual generally contains information about:
• The purpose of the application (what it does and when it is useful).
•What is included (for example cables, I/O boards, RAPID instructions, system
parameters, DVD with PC software).
• How to install included or required hardware.
• How to use the application.
• Examples of how to use the application.
Operating manuals
The operating manuals describe hands-on handling of the products. The manuals
are aimed at those having first-hand operational contact with the product, that is
production cell operators, programmers, and troubleshooters.
The group of manuals includes (among others):
•Operating manual - Emergency safety information
•Operating manual - General safety information
•Operating manual - Getting started, IRC5 and RobotStudio
•Operating manual - IRC5 Integrator's guide
•Operating manual - IRC5 with FlexPendant
•Operating manual - RobotStudio
•Operating manual - Troubleshooting IRC5
10 Product manual, spare parts - IRB 360
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Product documentation, IRC5
Continued

1 Spare parts in robot base
1.1 Spare parts - gearbox axes 1- 3
Illustration
xx0700000667
Spare part list
Note/QtySpare part no.DescriptionPart
3 pcs3HAC028017-003Gearbox with motor1
3 pcs3HAC026110-001Motor with pinion ax1-31.1
3 pcs3HAB3772-22O-ring 67,5x3,01.2
9 pcs3HAC037925-001Magnetic plug1.3
Product manual, spare parts - IRB 360 11
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1 Spare parts in robot base
1.1 Spare parts - gearbox axes 1- 3

1.2 Spare parts - gear unit axis 4
Illustration
xx1700001147
Spare part list
Note/QtySpare part no.DescriptionPart
1 pcs3HAC028018-003Motor and gearbox unit ax 41
Continues on next page
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1 Spare parts in robot base
1.2 Spare parts - gear unit axis 4

Note/QtySpare part no.DescriptionPart
1 pcs3HAC021799-003Motor with pinion ax 41.1
1 pcs3HAB3772-81O-ring1.2
1 pcs3HAC048968-001Sealing plug1.3
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1 Spare parts in robot base
1.2 Spare parts - gear unit axis 4
Continued

1.3 Spare parts - transmission cover
Illustration
3
xx0700000670
Spare part list
Note/QtySpare part no.DescriptionParts
Without labels, 1 pcs3HAC028899-001Transmission cover1
Continues on next page
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1 Spare parts in robot base
1.3 Spare parts - transmission cover

Note/QtySpare part no.DescriptionParts
3 pcs3HAC3934-1Sealing ring2
Not applicable to protec-
tion Clean Room and
Stainless Clean Room.
Applicable for protection
Clean Room and Stainless
Clean Room.
3HAC031586-002Sealing ring2
3 pcs3HAC4309-1Flange gasket ax.1-33
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1 Spare parts in robot base
1.3 Spare parts - transmission cover
Continued

1.4 Spare parts - cable harness
Illustration power cable
xx0700000672
Spare part list power cable
NoteSpare part no.DescriptionPart
3HAC029695-001Cable harness power IRB 3601
Motor powerR1.MP1-31.1
Motor powerR1.MP4-61.2
Signal lamp (Option)R1.H11.3
Brake releaseS11.4
Motor powerR3.MP11.5
Motor powerR3.MP31.6
Motor powerR3.MP41.7
Motor powerR3.MP21.8
Signal lamp (Option)R3.H11.9
Signal lamp (Option)R3.H21.10
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1 Spare parts in robot base
1.4 Spare parts - cable harness

Illustration signal cable
xx0700000673
Spare part list signal cable
NoteSpare part no.DescriptionPart
3HAC1762-1Cable harness signal IRB 3601
R2.FB1-41.1
R3.FB21.2
R3.FB41.3
R3.FB31.4
R3.FB11.5
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1 Spare parts in robot base
1.4 Spare parts - cable harness
Continued

1.5 Spare parts - SMB unit
Illustration
DSQC 633A
11.2
xx0700000666
RMU 101
xx1300000352
Continues on next page
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1 Spare parts in robot base
1.5 Spare parts - SMB unit

Spare part list
NoteSpare part no.DescriptionPart
Contains serial measure-
ment board 3HAC044168-
001 and battery unit
3HAC044075-001.
3HAC046277-001Serial measurement unit1
RMU 1013HAC044168-001Serial measurement board1
Lithium3HAC16831-1Battery pack (2-pole bat-
tery contact)
1.2
34x102x63
Does not fit SMB unit
3HAC046277-001.
RMU3HAC044075-001Battery unit (3-pole battery
contact)
1.2
Lithium 7.2V 3.6Ah
Can only be used with
SMB unit 3HAC046277-
001 containing SMB board
3HAC044168-001.
Contains all parts needed
if SMB unit 3HAC17396-1
shall be replaced with
SMB unit 3HAC046277-
001.
3HAC046686-001SMB replacement set-
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1 Spare parts in robot base
1.5 Spare parts - SMB unit
Continued

1.6 Spare parts - base
Illustration
xx0700000685
Spare part list
Note/QtySpare part no.DescriptionPart
1 pcs3HAC029556-007Hollow o-ring (base cover)1
M6x20, 12 pcs3HAC029879-002Screw2
Nylon, 12 pcs3HAC029877-001Washer3
3 pcs3HAC028972-001Gasket4
1 pcs3HAC028959-001Flange gasket5
1 pcs (not in 3D version)3HAB3701-27Sealing ring6
3 pcs3HAC029997-001Calibration mark7
12 pcs3HAC038185-001Gasket8
20 Product manual, spare parts - IRB 360
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1 Spare parts in robot base
1.6 Spare parts - base