Milwaukee M18 Rocket 2135-20 User manual

IMPORTANT SAFETY
INSTRUCTIONS
WARNINGReadallsafetywarnings
and all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or
serious injury. Save all warnings and instructions for
future reference.
WORK AREA SAFETY
•To reduce the risk of injury, close supervision is
necessary when an appliance is used near children.
•Store idle light out of reach of children. Warm lights
can become hazardous in the hands of children.
ELECTRICAL SAFETY
•Power cord plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools. Unmodi-
fiedplugsandmatchingoutlets will reduce riskofelectric
shock.
•Avoid body contact with earthed or grounded sur-
faces, such as pipes, radiators, ranges and refrig-
erators. There is an increased risk of electric shock if
your body is earthed or grounded.
•To reduce the risk of electric shock, do not put light
in water or other liquid. Donotplace or store appliance
where it can fall or be pulled into a tub or sink.
•Do not abuse the cord. Never use the cord for car-
rying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts.
•Arrangecords carefully to avoid hazardousenviron-
ments. Tripping or snagging on cords can cause injury
and product damage. Do not allow cords to run through
puddles or across wet ground.
•Do not unplug by pulling on the cord. To unplug,
grasp the plug, not the cord.
•Unplug the cord from outlet when not in use and
before servicing or cleaning.
•Always use a suitable extension cord to reduce the
risk of electric shock.
•If operating a light in a damp location is unavoid-
able, use a ground fault circuit interrupter (GFCI)
protected supply. Use of an GFCI reduces the risk of
electric shock.
PERSONAL SAFETY
•Do not overreach. Keep proper footing and balance
at all times. This enables better control of the light in
unexpected situations.
•Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the
light in unexpected situations.
BATTERY TOOL USE AND CARE
•Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fire when used with
another battery pack.
•Use light only with specifically designated battery
packs. Use of any other battery packs may create a
risk of injury and fire.
•When battery pack is not in use, keep it away from
other metal objects, like paper clips, coins, keys,
nails, screws or other small metal objects, that can
make a connection from one terminal to another.
Shortingthebattery terminals together maycause burns
or a fire.
•Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact ac-
cidentally occurs, flush with water. If liquid con-
tacts eyes, additionally seek medical help. Liquid
ejected from the battery may cause irritation or burns.
•Do not use a battery pack or tool that is damaged or
modified. Damaged or modified batteries may exhibit
unpredictablebehavior resulting infire, explosion or risk
of injury.
•Do not expose a battery pack or tool to fire or ex-
cessive temperature. Exposure to fire or temperature
above 265°F (130°C) may cause explosion.
•Follow all charging instructions and do not charge
the battery pack or tool outside the temperature
range specified in the instructions. Chargingimprop-
erlyor attemperatures outsidethe specifiedrange may
damage the battery and increase the risk of fire.
CHARGER USE AND CARE
•Caution - To reduce the risk of injury, charge
MILWAUKEE Lithium-Ion packs only in their
MILWAUKEE Lithium-Ion charger. Other types of
batteries may burst causing personal injury and dam-
age. Do not wire a battery pack to a power supply plug
or car cigarette lighter. Batteries will be permanently
disabled or damaged.
•Charge only MILWAUKEE M18™ Lithium-Ion packs.
Other types of batteries may burst causing personal
injury or damage.
•Avoid dangerous environments. Do not charge bat-
tery pack in rain, snow, damp or wet locations. Do not
usebattery pack or chargerin the presenceof explosive
atmospheres(gaseousfumes,dustorflammablemateri-
als) because sparks may be generated when inserting
or removing battery pack, possibly causing fire.
•Charge in a well ventilated area. Do not block charger
vents. Keep them clear to allow proper ventilation. Do
not allow smoking or open flames near a charging bat-
tery pack. Vented gases may explode.
•Maintain charger cord. When unplugging charger,
pull plug rather than cord to reduce the risk of damage
to the electrical plug and cord. Never carry charger by
its cord. Keep cord from heat, oil and sharp edges.
Make sure cord will not be stepped on, tripped over
or subjected to damage or stress. Do not use charger
with damaged cord or plug. Have a damaged charger
replaced immediately.
•Use only recommeded attachments. Use of anattach-
ment not recommended or sold by the battery charger
or battery pack manufacturer may result in a risk of fire,
electric shock or personal injury.
•Unplugcharger whennot in use. Remove battery packs
from unplugged chargers.
•To reduce the risk of electric shock, always unplug
charger before cleaning or maintenance. Do not allow
water to flow into AC/DC plug. Use a Ground Fault
Circuit Interrupter (GFCI) to reduce shock hazards.
•Store your battery and charger inacool, dry place. Do
notstore battery pack where temperaturesmay exceed
120°F (50°C) such as in direct sunlight, a vehicle or
metal building during the summer.
SERVICE
•Have your light serviced by a qualified repair person
using only identical replacement parts. This will
ensure that the safety of the light is maintained.
Cat. No. 2135-20
OPERATOR'S MANUAL
WARNING To reduce the risk of injury, user must read and understand operator's manual.
M18™ LED TOWER LIGHT/CHARGER

45
Operating Temperature
Battery and Charger ....................
32°F to 150°F
(0°C to 65°C)
Battery and Tool................................0 °F to 167°F
(-18°C to 75°C)
FUNCTIONAL DESCRIPTION
1
3
4
2
6
8
10
5
7
1. Heads
2. Extension poles
3. Extension latches
4. Control panel
5. Upper handle
6. Leg release button
7. Legs
8. Carrying handle
9. AC outlet door
10. Battery bay/
Charger
11. Battery power
indicator
12. Brightness indicator
13. AC power indicator
14. Decrease brightness
button
15. Power
button
16. Increase brightness
button
11 13
14 15 16
9
12
GROUNDING
WARNING Improperly con-
necting the grounding wire can result in the
risk of electric shock. Check with a qualified
electrician if you are in doubt as to whether the
outlet is properly grounded. Do not modify the
plug provided with the tool. Never remove the
grounding prong from the plug. Do not use the
tool if the cord or plug is damaged. If damaged,
have it repaired by a MILWAUKEE service facility
before use. If the plug will not fit the outlet, have
a proper outlet installed by a qualified electrician.
Grounded Tools:
Tools with Three Prong Plugs
Tools marked “Grounding Required” have a three
wire cord and three prong grounding plug. The plug
must be connected to a properly grounded outlet
(See Figure A). If the tool should electrically mal-
function or break down, grounding provides a low
resistance path to carry electricity away from the
user, reducing the risk of electric shock.
Thegroundingprong in the plug isconnectedthrough
the green wire inside the cord to the grounding sys-
tem in the tool. The green wire in the cord must be
•Never service damaged battery packs. Service of
battery packs should only be performed by the manu-
facturer or authorized service providers.
SPECIFIC SAFETY RULES
•Warning - The lens may get hot during use.To reduce
the risk of burns, do not touch hot lens.
•Maintain labels and nameplates. These carry impor-
tant information. If unreadable or missing, contact a
MILWAUKEE service facility for a free replacement.
SAVE THESE
INSTRUCTIONS
SYMBOLOGY
Volts
Direct Current
Alternating Current
Amps
Hertz
Double Insulated
CUS UL Listing for Canada and U.S.
CAUTION
Bright Light - Do Not Stare Into Light
1. 2.
Always extend legs before raising the
poles.
Keep hands clear of housing when
collapsing the extension poles.
Read operator’s manual.
SPECIFICATIONS
Cat. No...................................................... 2135-20
AC Input Volts....................................................120
DC Input Volts......................................................18
DC Output Volts...................................................18
AC Input Amps....................................................2.1
DC Output Amps.................................................1.8
Battery Cat. No.................................... 48-11-1815
Volts.............................................................. 18 DC
Battery Cat. No.................................... 48-11-1820
Volts.............................................................. 18 DC
Battery Cat. No.................................... 48-11-1828
Volts.............................................................. 18 DC
Battery Cat. No.................................... 48-11-1840
Volts.............................................................. 18 DC
Battery Cat. No.................................... 48-11-1850
Volts.............................................................. 18 DC
Battery Cat. No.................................... 48-11-1860
Volts.............................................................. 18 DC
Battery Cat. No.................................... 48-11-1890
Volts.............................................................. 18 DC
ASSEMBLY
WARNINGRecharge only with
the charger specified for the battery. For specific
charging instructions, read the operator’s manual
supplied with your charger and battery.
Inserting/Removing Battery Pack
Insert the battery pack by sliding battery pack into the
battery bay. Insert the battery pack until the battery
latches lock.
To remove the battery pack, press in both battery
latchesandslidethe battery pack out ofthebatterybay.
Inserting/Removing Extension Cord
When not using the AC option, make sure the AC
doors are closed completely.
To operate the light on AC power, extend and lock
legs.Open the door and pluga suitable extension
cord into the light. To disconnect the extension cord,
press the Power button to turn off the light, then
remove the cord from the outlet.
NOTE: When an extension cord is plugged into the
light, the light will automatically run on AC power.
WARNINGTo reduce the risk of
injury, do not look directly into the light when the
light is on.
To reduce the risk of injury, always fully extend and
lock legs into position before raising the poles.
Light may tip and cause injury.
To reduce the risk of injury, keep hands clear of
the housing area when collapsing the extension
poles. Head may descend rapidly, pinching hands
and fingers.
Extending/Collapsing the Legs
Always extend and lock legs before raising the poles.
1. Stand light upright.
2. Press the Leg Release Button and slide the legs
down using the Carrying Handle.
3. Lift up on the Upper Handle while sliding down the
Carrying Handle.
4. Lift until the Battery Bay lifts off the floor and the
legs lock into place.
5. To collapse, pressthe Leg Release Buttonand slide
in the legs using the Carrying Handle. Keep hands
clear of the legs as they collapse.
Extending/Collapsing the Extension Poles
Extend or collapse the two poles to set the light at the
desired height.
1. Extend and lock the legs.
2. Openthe top extensionlatch and raisethe head out
ofthehousing.Extend the pole tothedesiredheight.
3. Fully close top extension latch.
4. If more height is needed, fully extend first pole and
close latch before opening bottom latch.
5. Continue to raise the head to the desired height.
6. Fully close bottom extension latch.
7. Rotate the heads to the desired angle. The three
heads can be adjusted individually.
NOTE: Before collapsing the poles, the heads must
be returned to their upright angle.
the only wire connected to the tool's grounding
systemand must never beattached
Fig. A
to an electrically “live” terminal.
Your tool must be plugged into an
appropriateoutlet, properly installed
and grounded in accordance with
all codes and ordinances. The plug
and outlet should look like those in
Figure A. Double Insulated Tools:
Tools with Two Prong Plugs
Tools marked “Double Insulated” do not require
grounding.They have aspecialdouble
Fig. B Fig. C
insulation system which satisfies
OSHArequirementsandcomplies with
theapplicable standards ofUnderwrit-
ers Laboratories, Inc., the Canadian
Standard Association and the Na-
tionalElectrical Code. Double Insulated toolsmay be
used in either of the 120 volt outlets shown in
Figures B and C.
EXTENSION CORDS
Grounded tools require a three wire extension
cord. Double insulated tools can use either a two
or three wire extension cord. As the distance from
the supply outlet increases, you must use a heavier
gauge extension cord. Using extension cords with
inadequately sized wire causes a serious drop in
voltage, resulting in loss of power and possible tool
damage. Refer to the table shown to determine the
required minimum wire size.
Thesmallerthegauge number of the wire,thegreater
the capacity of the cord. For example, a 14 gauge
cordcan carry a highercurrent than a16 gauge cord.
When using more than one extension cord to make
up the total length, be sure each cord contains at
leastthe minimum wire sizerequired. If you areusing
one extension cord for more than one tool, add the
nameplate amperes and use the sum to determine
the required minimum wire size.
Guidelines for Using Extension Cords
•If you are using an extension cord outdoors, be sure
it is marked with the suffix “W” to indicate that it is
acceptable for outdoor use.
•Be sure yourextension cord isproperly wired andin
goodelectricalcondition.Always replace a damaged
extension cord or have it repaired by a qualified
person before using it.
•Protect your extension cords from sharp objects,
excessive heat and damp or wet areas.
Recommended Minimum Wire Gauge
For Extension Cords*
Extension Cord Length
Nameplate
Amperes 25' 50' 75' 100' 150'
0 - 2.0
2.1 - 3.4
3.5 - 5.0
5.1 - 7.0
7.1 - 12.0
12.1 - 16.0
16.1 - 20.0
18
18
18
18
16
14
12
18
18
18
16
14
12
10
18
18
16
14
12
10
--
18
16
14
12
10
--
--
16
14
12
12
--
--
--
*Based on limiting the linevoltagedrop to five volts at150%
of the rated amperes.
READ AND SAVE ALL INSTRUCTIONS
FOR FUTURE USE.

67
LIGHT OPERATION
WARNING To reduce the risk of
injury, do not look directly into the light when
the light is on. Using the Light
1. Insert battery pack or plug into AC power.
2. Press the Power button to turn on the light.
NOTE: When the light is running on battery, the
Battery Power Indicator will light. When
the light is running on AC power, the AC Power
Indicator will light.
3. Press the Increase +and Decrease −buttons to
cyclethrough High, Medium, and Low brightness.
NOTE:Thelight will default to the selected bright-
ness the next time it is turned on.
4. Press the Power button to turn the light off.
Always turn off power before unplugging the light.
BATTERY OPERATION
Fuel Gauge
Use the Fuel Gauge to determine the battery pack's
remaining run time. Press the Fuel Gauge button to
display the lights. The Fuel Gauge will light up for
2-3 seconds. When less than 10% of charge is left,
1 light on the fuel gauge will flash slowly.
78-100%
55-77%
33-54%
10-32%
Less than 10% if bottom light is flashing
Approximate Run
Time Remaining
NOTE: If the Fuel Gauge doesn't appear to be
working, place the battery pack on the charger and
charge as needed.
Comparedto NiCd batterypack types, MILWAUKEE
Lithium-Ionbattery packs deliver fade-free power for
their entire run time. The tool will not experience a
slow, gradual loss of power as you work. To signal
the end of discharge, 1 light on the fuel gauge will
flashquickly for 2-3seconds and thetool will not run.
Charge the battery pack.
NOTE: Immediately after using the battery pack,
the Fuel Gauge may display a lower charge than it
will if checked a few minutes later. The battery cells
"recover" some of their charge after resting.
Battery Pack Protection
To protect itself from damage and extend its life, the
batterypack’sintelligentcircuit monitors current draw
and temperature. In extremely high torque, binding,
stalling, and short circuit situations, the battery pack
will turn OFF the tool if the current draw becomes
too high. All the fuel gauge lights will flash. Release
the trigger and restart.
Under extreme circumstances, the internal tem-
perature of the battery could become too high. If
this happens, the fuel gauge lights will flash in an
alternating pattern and the tool will not run.Allow the
battery to cool down.
Fuel Gauge Lights Diagnosis Solution
Lights 1 - 4 Solid Remaining run time Continue working
1 Light, flashing
slowly Less than 10% run time left Prepare to charge pack
1 Light, flashing
quickly End of discharge Charge pack
Lights 1-4, flashing
quickly Current draw too high Release trigger and restart, reduce pressure
Lights 1&3 / 2&4,
flashing alternatingly Battery temperature too high Release trigger and allow battery to cool
Cold Weather Operation
MILWAUKEELithium-Ion battery packsare designed
to operate in temperatures below freezing. When
the battery pack is too cold, it may need to warm up
before normal use. Put the battery on a tool and use
thetool in a light application.It may “buzz”for a short
time until it warms up. When the buzzing stops, use
the tool normally.
Maintenance and Storage
Do not expose your battery pack or cordless tools
to water or rain, or allow them to get wet. This could
damage the tool and battery pack. Do not use oil or
solvents to clean or lubricate your battery pack. The
plastic casing will become brittle and crack, causing
a risk of injury.
Store battery packs at room temperature away from
moisture. Do not store in damp locations where cor-
rosion of terminals may occur. As with other battery
packtypes, permanent capacity loss canresult if the
pack is stored for long periods of time at high tem-
peratures (over 120° F). MILWAUKEE Lithium-Ion
battery packs maintain their charge during storage
longer than other battery pack types. After about a
year of storage, charge the pack as normal.
Transport
Personal transport of Li-Ion battery packs is allowed
when done in accordance with these warnings and
instructions.Theproper classification, packaging, la-
beling,marking,and documentation requirements for
shipping Li-Ion batteries is dependent upon whether
the particular batteries are rated greater than or less
than100Wh (WattHourscan be found onthe battery
pack nameplate). Generally, Li-Ion batteries rated
100 Wh or less are “excepted” from certain Class 9
DGrequirements.Always check compliance ofLi-Ion
batteryconsignments against the currentregulations
governing the chosen mode of transport. When in
doubt,contact the carrieror other trainedDangerous
Goods professional to confirm acceptability. Li-Ion
packs are shipped under classification UN 3480
(battery only) or UN 3481 (batteries contained in or
packed with equipment).
WARNING To reduce the risk of
injury or explosion, never burn or incinerate a
battery pack even if it is damaged, dead or com-
pletely discharged. When burned, toxic fumes
and materials are created.
Disposing of MILWAUKEE Lithium-Ion
Battery Packs
MILWAUKEE Lithium-Ion battery packs are more
environmentally friendly than some other types of
power tool battery packs (e.g., nickel-cadmium).
Always dispose of your battery pack according to
federal, state and local regulations. Contact a re-
cycling agency in your area for recycling locations.
Evendischargedbattery packs containsomeenergy.
Before disposing, use electrical tape to cover the
terminals to prevent the battery pack from shorting,
which could cause a fire or explosion.
RBRC Battery Recycling Seals
The RBRC™ Battery Recycling Seals (see "Sym-
bology") on your tool battery packs indicate that
MILWAUKEE has arranged for the recycling of
that battery pack with the Rechargeable
Battery Recycling Corporation (RBRC).
CHARGER OPERATION
WARNING Charge only MIL-
WAUKEE M18™ Lithium-Ion batteries in this
MILWAUKEE Lithium-Ion charger. Other types of
batteries may cause personal injury and damage.
When to Charge the Battery Pack
Remove the battery pack from the tool for charging
when convenient for you and your job. MILWAUKEE
batteries do not develop a "memory" when charged
after only a partial discharge. It is not necessary to
run down the battery pack before placing it on the
charger.
• Use the Fuel Gauge to determine when to charge
your MILWAUKEE Lithium-Ion battery pack.
• You can "Top-Off" yourbattery pack's charge before
starting a big job or long day of use.
•The only time it is necessary to charge the
MILWAUKEE Lithium-Ion battery pack is when the
battery pack has reached the end of its charge. To
signal the end of charge, power to the tool will drop
quickly, allowing you just enough power to finish
making a cut, drilling a hole, or driving a fastener.
Charge the battery pack as needed.
How to Charge the Battery Pack
Plugthelightinto a 120V outlet. The battery packs will
not charge if the Stand Light Charger is not plugged
in. Align the battery pack with the bay and slide the
battery pack into the charger as far as possible.
• When a battery pack is inserted into the charger,
the LEDs will indicate the following:
Continuous red: Charging
Continuous green light: Charging is complete
Flashing red: Battery is too hot/cold
Charging will begin when battery reaches
correct charging temperature
Flashing red/green: Damaged or faulty battery
pack
•A fully discharged battery pack with an internal
temperatureinthe normal range willchargein about
30 to 185 minutes, depending on the battery pack.
• Heavily cycled batteries may take longer to charge
completely.
•The Fuel Gauge lights on the battery pack are
displayed as the pack is being charged, indicating
how fully charged the pack is. The fuel gauge will
turn off when charging is complete.
• After charging is complete, the continuous green
light will come on.
• The charger will keep thebattery pack fully charged
ifit is lefton the charger. The light indicator will flash
green during this maintenance charging.
• If the light indicator flashes red and green, check
that the battery pack is fully seated into the bay.
Remove the pack and reinsert. If the problem per-
sists, contact a MILWAUKEE service facility.
• If thelight indicator doesnot come on,check that the
batterypackisfully seated into the bay. Removethe
battery pack and reinsert. If the light indicator still
does not come on, contact a MILWAUKEE service
facility.
Charging a Hot or Cold Battery Pack
The Red Flashing Indicator light on the charger in-
dicates that the battery pack temperature is outside
the charging range. Once the battery pack is within
theacceptablerange, normal charging willtake place
and the red light will be continuous. Hot or cold bat-
teries may take longer to charge.
Lithium-Ion Charging Status
Battery Pack
Temperature Red Charger Indicator Light Charging Status
Too Hot
Normal Range
Too Cold
Fast Flashing
Continuous
Fast Flashing
Not charging
Normal charging
Not charging
MAINTENANCE
WARNINGTo reduce the risk of
injury, always unplug the charger and remove the
battery pack from the charger before performing
any maintenance. Never disassemble the tool,
battery pack or charger. Contact a MILWAUKEE
service facility for ALL repairs.
Maintaining Light
Keep your light, battery pack and charger in good
repair by adopting a regular maintenance program. If
the light does not work properly, return the light to a
MILWAUKEE service facility for repairs.
Tightening
If the head or extensions will not hold their position,
the screws may need to be tightened. Tighten the
bracket screws by holding the head. Tighten the ex-
tension latches by opening the latches and tightening
the screw inside.
WARNINGTo reduce the risk of
personal injury and damage, never immerse your
tool, battery pack or charger in liquid or allow a
liquid to flow inside them.
Cleaning
Clean dust and debris from vents. Keep handles
clean, dry and free of oil or grease. Use only mild
soap and a damp cloth to clean, since certain clean-
ing agents and solvents are harmful to plastics and
other insulated parts. Do not use sprays or solvents.
Some of these include gasoline, turpentine, lacquer
thinner, paint thinner, chlorinated cleaning solvents,
ammonia and household detergents containing am-
monia.Neveruse flammable or combustiblesolvents
around tools.
When it comes to quality work lights, Milwaukee is the brand you can depend on.