MIMAKI JV400-LX User manual

MIMAKI ENGINEERING CO., LTD.
URL:http://eng.mimaki.co.jp
Service Documents
D500698-22
JV400-130LX / 160LX
INSTALLATION GUIDE

© 2014 MIMAKI ENGINEERING CO.,LTD. Change Tracking P.1
Service Documents > Change Tracking
Change Tracking
Date 2013.04.30 Manual Ver. 2.2 Remark
Status Index Rev. Changes
Revised 5.1-P.1
-P.2
1.5 Illustrations of jointing are changed.
Revised 5.1-P.5 1.1 Work procedure for W ink using is changed.
Date 2013.10.10 Manual Ver. 2.1 Remark
Status Index Rev. Changes
Revised 2 1.3 Weight is changed..
Revised 4.2 1.1
1.2
Screw type is changed..
Revised 4.3 1.3 Screw type is changed..
Revised 4.4 1.3 Screw type is changed..
Added 5 1.3 6 color is added.
Added 5.1 1.4 6 color is added.
Revised 7.3 1.5 Work procedure is changed.Important is added.
Revised 7.6 1.2 Work procedure is changed.
Date 2013.04.15 Manual Ver. 2.0 Remark
Status Index Rev. Changes
Revised 3 1.2 Illustration is changed in accordance with heater change.
Revised 4 1.2 Illustration is changed in accordance with heater change.
Revised 4.2-P.6
4.2-P.7
4.2-P.9
1.1 Drying heater is changed and Finger guard is added.
Revised 4.3 1.2 Work procedure is changed in accordance with heater change.
Revised 4.4 1.2 Drying heater is changed and Finger guard is added.
Revised 4.5 1.2 Finger guard is added.
Added 4.6 1.0 New page is added.
Added 5 1.2 6 color is added.
Added 5.1 1.3 6 color is added.
Added 5.2 1.3 6 color is added.
Revised 6.1 1.2 Drying heater is changed and Finger guard is added.
Revised 7.3 1.4 Ink set is changed.
Revised 7.6 1.1 Work procedure is changed.
Date 2013.01.20 Manual Ver. 1.8 Remark
Status Index Rev. Changes
Revised 2 1.1 Specification for power supply is changed.
Revised 4 1.1 Caution for environmental of installation is added.
Revised 6.2 1.1 Caution is added.

© 2014 MIMAKI ENGINEERING CO.,LTD. Change Tracking P.2
Service Documents > Change Tracking
Change Tracking
Date 2012.10.15 Manual Ver. 1.7 Remark
Status Index Rev. Changes
Revised 4.5-P.14 1.1 The illustration is changed.
Revised 7.2-P.1
7.2-P.2
1.1
1.3
Page is deleted.
Revised 7.3-P.1
7.3-P.2
7.3-P.3
1.3
1.2
1.2
Entire change according to the work for air purge was added.
Date 2012.06.07 Manual Ver. 1.6 Remark
Status Index Rev. Changes
Revised 7.2-P.4 1.2 "Target value" is changed.
Date 2012.05.29 Manual Ver. 1.5 Remark
Status Index Rev. Changes
Revised 5 1.1 6c and 6c+W ink set are deleted, and 4c+W is added.
Revised 5.1-P.2 1.2 The illustration of the coupling is changed.
Ink set 6c and 6c+W are deleted, and 4c+W is added.
Revised 5.1-P.3 1.2 An important item of step 2 is changed.
Revised 5.2 1.2 The ink label illustration is changed.
Revised 7.2-P.4 1.2 Step 6 is deleted (The following numbers advance).
Date 2012.05.15 Manual Ver. 1.4 Remark
Status Index Rev. Changes
Revised 4.3-P.11 1.1 Deleted:Step6)
Revised 4.3-P.12 1.1 Step number advances.
Date 2012.03.16 Manual Ver. 1.3 Remark
Status Index Rev. Changes
Revised 4.3 1.1 3) of Step 3 was added.
Date 2012.02.07 Manual Ver. 1.20 Remark
Status Index Rev. Changes
Revised 3 1.1 Installation Space was revised.
Revised 7.3 1.1 The procedure of the air purge was changed.
Date 2012.01.11 Manual Ver. 1.10 Remark
Status Index Rev. Changes
Revised 4.4 1.1 Step4 was added.
Revised 5.1 1.1 The connection of the ink tube was changed.
Revised 5.2 1.1 Hint was added.
Label of accessories was changed.

© 2014 MIMAKI ENGINEERING CO.,LTD. Change Tracking P.3
Service Documents > Change Tracking
Change Tracking
Date 2011.12.19 Manual Ver. 1.00 Remark
Status Index Rev. Changes
Released New issued

© 2014 MIMAKI ENGINEERING CO.,LTD. Contents P.1
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Contents
1. About the Installation Guide . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Description of the Ink Used . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
2. Main Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3. Installation Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
4. Printer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2 Assembling the Stands and the Device . . . . . . . . . . . . . . . . . . 4-3
4.3 Mounting the Drying heater Assy . . . . . . . . . . . . . . . . . . . . . . 4-10
4.4 Mounting the Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4.5 Removing the Stopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
4.6 Removing the Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
5. Ink Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Changing the Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2 Pasting label on eco case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
6. Power Supply Related . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 Setting the Voltage Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2 Connecting the Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.3 Turning the Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.4 Turning the Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
7. Outputting Plots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1 Setting at Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.2 Pressure Adjustment (Deleted) . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.3 Performing the Initial Ink Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.4 Performing a Test Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7.5 Cleaning the Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7.6 Image Quality Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
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© 2014 MIMAKI ENGINEERING CO.,LTD. 1. P.1
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INSTALLATION GUIDE > About the Installation Guide
Model
JV400-130/160LX
Issued 2011.02.15
Revised F/W ver. Remark
1.0
Rev.
1. About the Installation Guide
Outline
This document is a collection of information for service engineers when setting up JV400-130/160LX inkjet printers.
During the setup, proceed with the work by referring to this document and the following related documents.
Documents related to this unit
Documents other than this document which describe the JV400-130/160LX are listed below. Refer to these as
required.
Operation Manual (included with product)
Mechanical Drawing
Maintenance Manual
Accessories List

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© 2014 MIMAKI ENGINEERING CO.,LTD. 1.1 P.2
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INSTALLATION GUIDE > About the Installation Guide > Description of the Ink Used
Model JV400-130/160LX
Issued 2011.02.15
Revised F/W ver. Remark
1.0
Rev.
1.1 Description of the Ink Used
Outline
Hand the "Material Safety Data Sheet (MSDS)" over to the user who will actually use this unit.
Furthermore, explain about the following items with regards to using the product safely.
Usage environment
Emergency measures

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© 2014 MIMAKI ENGINEERING CO.,LTD. 2. P.1
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INSTALLATION GUIDE > Main Unit Specifications
Model JV400-130/160LX
Issued 2011.02.15
Revised 2013.10.10 F/W ver. Remark
1.3
Rev.
2. Main Unit Specifications
List of main unit specifications
Item Specifications Remarks
JV400-130/160LX
Power supply specifications Single phase AC100V to 120V : 1440W x 2
Single phase AC220V to 240V : 1800W x 2
Power consumption 2120VA or less x2 lines Main unit including heater
Installation
environment
Usable
temperature 20
 C ~ 35  C
In environments outside of the
range shown on the left, the ink
ejection stability may deteriorate
Relative
humidity 35 to 65% Rh (no condensation)
Precision
guaranteed
temperature
20
 C to 25  C
Temperature
gradient
 10  C/h or less
Dust Office equivalent
Weight Main unit 198kg(130LX), 235kg(160LX)
External dimensions (W) 2885 mm or less

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© 2014 MIMAKI ENGINEERING CO.,LTD. 3. P.1
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INSTALLATION GUIDE > Installation Space
Model JV400-130/160LX
Issued 2011.02.15
Revised 2013.04.15 F/W ver. Remark
1.2
Rev.
3. Installation Space
1,000 mm or more
2854 mm or more
500 mm or more
JV400-130LX : 3634mm or more
JV400-160LX : 3879mm or more
1,000 mm or more
500 mm or more

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© 2014 MIMAKI ENGINEERING CO.,LTD. 4. P.1
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INSTALLATION GUIDE > Printer Assembly
Model JV400-130/160LX
Issued 2011.02.15
Revised 2013.04.15 F/W ver. Remark
1.2
Rev.
4. Printer Assembly
List of work procedures
Work operation Description Refer to
1 Unpacking Unpack the product. 4.1 (p.2)
2 Assembling the leg with the main
body
Assemble the leg with the main body. 4.2 (p.3)
3 Mounting the Drying heater Assy Mount the Drying heater Assy. 4.3 (p.10)
4 Mounting the Accessories Carry out the work to attach the accessories. 4.4 (p.14)
5 Removing the Stopper Remove the stopper. 4.5 (p.15)
In order to prevent accidental cuts, always wear gloves when performing disassembly and assembly
work.
When carrying out the work, ensure that there is sufficient surrounding space, and install in a stable
location.
This product is extremely heavy. Take great care when handling the product.
Do not install the machine in the room or area using (photographic) fixing solution or acid solution
(acetic acid, hydrochloric acid). An irrecoverable deflection or nozzles missing occur the machine
by chemical effect of above solution.
Main unit