MIMAKI CF3-1631 User manual

OPERATION MANUAL
FLAT BED CUTTING PLOTTER
MIMAKI ENGINEERING CO., LTD.
TKB Gotenyama Building, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan
Phone: [phone] Fax: [phone]
URL: http: // www. mimaki. co. jp
D201768-14

i
CAUTION ........................................................................vii
DISCLAIMER OF WARRANTY ......................................vii
FCC Statement (USA) & EN55022 (Europe) ..................vii
Interference to televisions and radios .............................vii
Introduction .....................................................................viii
On This Operation Manual ............................................ viii
Accessories ................................................................... viii
Safety Precautions .......................................................... ix
Symbols ...........................................................................ix
How to Read this Manual ................................................xii
Warning labels ................................................................xiii
Chapter 1 Setup
Installation .............................................................. 1-2
Installing the Optional Blower Unit ............................1-2
Names and Functions of Parts ............................... 1-3
Main Unit ...................................................................1-3
Electrical Box ............................................................1-4
Head ..........................................................................1-5
Cable Connections ............................................... 1-10
Connecting the Power Cable ..................................1-10
Connecting the Blower Signal Cable .......................1-10
Connecting the Interface Cable ...............................1-10
Turning the Power ON/OFF .................................. 1-11
Turning the Power ON ............................................1-11
Turning the Power OFF ...........................................1-11
Emergency Stop ................................................... 1-12
Applying an Emergency Stop ..................................1-12
Resetting an Emergency Stop ................................1-12
Compressed Air Connection ................................. 1-13
Checking the Compressed Air Pressure .................1-13
Dust Collector Connections .................................. 1-14
Precautions for Dust Collector Connections ...........1-14
Connecting the Dust Collector ................................1-15
Preparing the Cutting Panel ................................. 1-16
Attach the felt mat (Models R1, M). .........................1-16
Inserting the Work Guide Plates .............................1-16
Blades and Workpieces ........................................ 1-17
Workpiece Types that Can be Cut by Each Model
(Guide) ....................................................................1-17
Blade Types that Can Be Used in Each Model .......1-17
TABLE OF CONTENS

ii
Mounting Tools .................................................... 1-18
Mounting the Pen or Swivel Blade .......................... 1-19
Mounting the Tangential Cutter .............................. 1-22
Mounting the Grid Roller ......................................... 1-24
Mounting the Reciprocating Cutter ......................... 1-25
Mounting the Milling Tool ........................................ 1-27
Local Status / Remote Status .............................. 1-32
Local Status and Displays ...................................... 1-32
Remote Status and Displays .................................. 1-33
Matching the PC Specifications ........................... 1-34
Setting the Communication Conditions .................. 1-34
Enabling PC Commands (CMD SW) ...................... 1-36
Setting the Effective Area Return Values
(OH UNIT) .............................................................. 1-37
Setting the Command Origin .................................. 1-38
Resolution (GDP ) Setting ...................................... 1-39
Matching the Plotter Specifications ...................... 1-40
Setting Automatic Head Retraction ...................... 1-41
Setting the Vacuum .............................................. 1-42
Enabling / Disabling the Vacuum Automatic OFF
Function .................................................................. 1-42
Chpater 2 Basic Operations
Basic Operation Workflow ...................................... 2-2
Moving the Head .................................................... 2-3
Moving the Head Using the Head Retraction
[VIEW] Function ........................................................ 2-3
Moving the Head Using the Jog Keys ...................... 2-4
Fixing the Workpiece ............................................. 2-5
Fixing the Workpiece with Adhesive Tape ................ 2-5
Fixing the Workpiece by Vacuum Adhesion ............. 2-6
Selecting Tools ...................................................... 2-8
Selecting Tools for Model R1 and Model TF2 .......... 2-8
Setting the Z-axis Origin for Model M ...................... 2-9
Setting the Cutting Conditions ............................. 2-12
Set Items ................................................................ 2-14
Adjusting the Blade to Match the Workpiece ....... 2-18
Adjusting the Tangential Cutter .............................. 2-18
Adjusting the Swivel Blade ..................................... 2-20
Adjusting the Head Height ................................... 2-21

iii
Making a Test Cut ................................................ 2-22
Checking the Tool Status ........................................2-23
Checking the Status Between Tools .......................2-26
Setting the Cutting Area ....................................... 2-29
Setting the Drawing Origin .................................... 2-31
Cutting (Drawing) .................................................. 2-32
Effective Cutting Area .............................................2-32
Cutting (Drawing) ....................................................2-32
Interrupting Processing ...........................................2-33
Restarting Processing .............................................2-33
Interrupting Processing (Data Clear) .......................2-34
Chapter 3 Making the Most of the Unit
Assigning Pen Numbers ......................................... 3-2
Cutting the Same Data Again (Copy) ..................... 3-4
Setting Multi-pass Cutting ....................................... 3-5
Setting Multi-pass Cutting (Models R1, TF2) ............3-5
Setting Multi-pass Cutting (Model M) ........................3-7
One Stroke Setting ................................................. 3-8
Rotating Coordinate Axes (ROTATE) ..................... 3-9
Setting the Cutter Stroke ...................................... 3-10
Setting the Displayed Units .................................. 3-11
Swivel Blade Dummy Cut ..................................... 3-12
Setting Axis Alignment .......................................... 3-13
Setting the Displayed Language (DISPLAY) ........ 3-14
Setting NR Head Retraction ................................. 3-15
Setting the Close Time ......................................... 3-16
Manual Cutting ..................................................... 3-17
Cleaning the Table ............................................... 3-18

iv
Chapter 4 Register Mark Reading Functions
Precautions when Creating Data with Register
Marks ..................................................................... 4-2
Size of Register Marks ............................................ 4-2
Permitted Arrangements of Register Marks and
the Design ................................................................ 4-3
Prohibited Drawing Areas around Register Marks ... 4-4
Guide to Register Mark Separation and Register
Mark Size .................................................................. 4-6
Register Mark Colors ................................................ 4-7
Bleeding or Smudging of Register Marks ................. 4-7
Setting Register Mark Detection ............................ 4-8
Precautions Related to Register Mark Detection ...... 4-8
Setting Register Mark Detection ............................... 4-9
Detecting Register Marks ..................................... 4-10
Using the Light Pointer to Check the Workpiece
Tilt ........................................................................... 4-10
Register Mark Detection Procedure ....................... 4-11
Continuous Cutting of Register Marks ................ 4-12
Clearing the Register Mark Offsets ...................... 4-13
Chapter 5 Daily Maintenance
Daily Maintenance ................................................. 5-2
Cutting Panel Surface ............................................... 5-2
Covers ...................................................................... 5-2
Unit B ........................................................................ 5-3
Cleaning the Blower Filter ........................................ 5-4
Cleaning the Dust Collector Brush ........................... 5-5
Maintaining the Dust Collector Hose
(when Using M Head) ............................................... 5-5
Cleaning the Milling Tool (End Mill) .......................... 5-5
Cleaning with Auxiliary Air ........................................ 5-6
Cleaning the Photoelectric Sensors and Register
Mark Sensor ............................................................. 5-6
Replacing the Head with an Optional Head ........... 5-7
Replacing a Model R1 or TF2 Head with a
Model M Head .......................................................... 5-8
Replacing a Model M Head with a Model R1 or
TF2 Head .................................................................. 5-9

v
Chapter 6 Troubleshooting
Now What Do I Do? ................................................ 6-2
Adjusting the Tools ................................................. 6-3
Adjusting the Cutter ...................................................6-3
Circle θCorrection ...................................................6-10
Light Pointer Adjustment .........................................6-13
Troubleshooting .................................................... 6-14
Unit does not operate when the power is turned
ON ...........................................................................6-14
Unit does not operate after the CAD data is sent ....6-14
An error occurs when the data is sent .....................6-14
Tool lifts up the paper ..............................................6-15
Drawn lines are broken or smudged .......................6-15
No reciprocating movement ....................................6-15
Spindle motor does not rotate .................................6-16
Runout of the end mill .............................................6-16
Abnormal noise or vibration during rotation ............6-16
Dust collector does not work ...................................6-16
Problems Causing an Error Display ..................... 6-17
Non-fatal Errors .......................................................6-17
Fatal Errors .............................................................6-19
Errors Displayed on the Spindle Controller .............6-20
Self Test ............................................................... 6-21
Conducting a Self Test ............................................6-22
Making an DATA DUMP .........................................6-24
Making a PARAMETER DUMP ...............................6-26
Replacing the Fuse ............................................... 6-28
Specifications ....................................................... 6-29

vi

vii
CAUTION
DISCLAIMER OF WARRANTY
• DISCLAIMER OF WARRANTY : THIS LIMITED WARRANTY OF MIMAKI SHALL BE THE SOLE AND
EXCLUSIVE WARRANTY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS,
AND MIMAKI NEITHER ASSUMES NOR AUTHORIZES DEALER TO ASSUME FOR IT ANY OTHER
OBLIGATION OR LIABILITY OR MAKE ANY OTHER WARRANTY OR MAKE ANY OTHER WARRANTY IN
CONNECTION WITH ANY PRODUCT WITHOUT MIMAKI'S PRIOR WRITTEN CONSENT. IN NO EVENT
SHALL MIMAKI BE LIABLE FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR
LOSS OF PROFITS OF DEALER OR CUSTOMERS OF ANY PRODUCT.
• Reproduction of this manual in whole or in part is strictly prohibited.
FCC Statement (USA) & EN55022 (Europe)
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate
radio frequency energy and, if not installed and used in accordance with the Operation manual, may cause
harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will
be required to correct the interference at his own expense.
In the case where MIMAKI-recommended cable is not used for connection of this device, limits provided by FCC
rules can be exceeded.
To prevent this, use of MIMAKI-recommended cable is essential for the connection of this plotter.
Interference to televisions and radios
The product described in this manual generates high frequency when operating.
The product can interfere with radios and televisions if set up or commissioned under improper conditions.
The product is not guaranteed against any damage to specific-purpose radio and televisions.
The productfs interference with your radio or television will be checked by turning on/off the power switch of the
product.
In the event that the product is the cause of interference, try to eliminate it by taking one of the following
corrective measures or taking some of them in combination.
• Change the orientation of the antenna of the television set or radio to find a position without reception difficulty.
• Separate the television set or radio from this product.
• Plug the power cord of this product into an outlet which is isolated from power circuits connected to the television
set or radio.

viii
Introduction
Thank you for purchasing a CF3 Series Flatbed Cutting Plotter.
This manual describes the CF3 Series Model TF2, Model R1, and Model M.
Carefully read this manual and then store it in a place where it can be easily reached.
On This Operation Manual
• This manual describes the operation and maintenance of the CF3 Series Flatbed Cutting Plotter ("the unit").
• Carefully read this manual and then store it in a place where it can be easily reached.
• Ensure that this manual reaches the person using the unit.
• Every care was taken when writing this manual. Please contact your Mimaki representative if you discover
any problems in the manual.
• We reserve the right to change this manual at any time, without notice.
• If this manual becomes unreadable due to fire or other damage, contact your Mimaki representative to
purchase a new copy.
Accessories
The accessories differ according to the type of head and the target application.
Confirm the accessories supplied against the separate “ACCESSORIES”.
Contact your Mimaki representative immediately if anything is broken or missing.
Reproduction of this manual is strictly prohibited.
© MIMAKI ENGINEERING CO., LTD
All Rights Reserved.Copyright
• This unit uses sharp blades. It can be extremely dangerous during operation. Never put your face or
hands near the machine head. This can lead to severe cuts to your fingers or other body parts.

ix
Safety Precautions
Symbols
Symbols are used in this Operation Manual for safe operation and for prevention of damage to the machine.
The indicated sign is different depending on the content of caution.
Symbols and their meanings are given below. Please follow these instructions as you read this manual.
Examples of symbols
Meaning
Failure to observe the instructions given with this symbol can result in death or serious injuries to
personnel. Be sure to read it carefully and use it properly.
Failure to observe the instructions given with this symbol can result in injuries to personnel or
damage to property.
Important notes in use of this machine are given with this symbol. Understand the notes
thoroughly to operate the machine properly.
Useful information is given with this symbol. Refer to the information to operate the machine
properly.
Indicates the reference page for related contents.
The symbol " " indicates that the instructions must be observed as strictly as the CAUTION
instructions (including DANGER and WARNING instructions). A sign representing a precaution
(the sign shown at left warns of hazardous voltage) is shown in the triangle.
The symbol " " indicates that the action shown is prohibited. A sign representing a prohibited
action (the sign shown at left prohibits disassembly) is shown in or around the circle.
The symbol " " indicates that the action shown must be taken without fail or the instructions
must be observed without fail. A sign representing a particular instruction (the sign shown at left
instructs to unplug the cable from the wall outlet) is shown in the circle.