Minikol M15S User manual

Index
1. Operation overview and general introduction......................................................... 1
2. Operation Modes ................................................................................................... 2
2.1. Manual mode ..................................................................................................2
2.2. Single mode....................................................................................................3
2.2.1. Setting target value...............................................................................3
2.2.2. Start / Stop / Cancel ..............................................................................3
3. Fast Program (10 sets) .......................................................................................... 5
3.1. Entering preset target values ..........................................................................5
3.2. Execute...........................................................................................................6
4. Select counting direction (+/-) ................................................................................ 7
5. Select Positioning Mode ........................................................................................ 7
6. Select Speed Mode................................................................................................ 8
7. Set Retract Distance .............................................................................................. 9
8. Set Conveyer Diameter.......................................................................................... 9
9. Set Pulse/Rev Input from Conveyer..................................................................... 10
10. Set software Limit (Hi/Lo End) ........................................................................... 10
11. Set Tolerance ......................................................................................................11
12. Set Low Speed Limit .......................................................................................... 12
13. Set Linear Correction ......................................................................................... 13
14. Enter Parameter Setting Mode........................................................................... 14
15. Check Software Version..................................................................................... 15
16. Load datum values............................................................................................. 16
16.1. Presetting the real value .............................................................................16
16.2. Load the real value .....................................................................................16
16.3 Example:......................................................................................................17
17. Presetting tool radius – 10 sets.......................................................................... 18
17.1. Setting the tool radius .................................................................................18
17.2. Loading a new tool......................................................................................18
17.3. Example for Tool setting:.............................................................................19
17.4. Example to execute ....................................................................................20
18. Fine adjustment ................................................................................................. 21
19. Check belt speed ............................................................................................... 22
20. IN/MM Conversion ............................................................................................. 22
21. Installation Guide ............................................................................................... 23
21.1. The Magnetic Tape .....................................................................................23
21.2. Installation...................................................................................................24
22. Set Device Resolution........................................................................................ 25
23. Change Counting Direction................................................................................ 25

24. Calibration.......................................................................................................... 26
25. Power supply & Hardware ................................................................................. 27
26. Troubleshooting ................................................................................................. 28
27.External Dimension............................................................................................. 30
28. Appendix A -- M15 Specifications ....................................................................... 31
29. Appendix B -- Parameter.................................................................................... 32

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1. Operation overview and general introduction
1.1 Front panel
minikol M15
QTY RPM DEG
7
4
1
+/-
8 9
6
3
5
2
0
PROG
STOP
START
F
MM
INCH
S
Target value window
Manual
Single
Real value window

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2. Operation Modes
There are two base operating modes – MANUAL and SINGLE.
In MANUAL mode: The operator can move the machine using the M15
keyboard.
In SINGLE mode: Automatic positioning is performed.
Press
to select Manual mode or Single mode
。
※
When LED lamp on – Manual mode
;
LED lamp off – Single mode.
MANUAL
SINGLE
MANUAL
SINGLE
MANUAL
SINGLE
2.1. Manual mode
Keyboard Function:
8 97 F
FAST Backward Forward FAST
If two-speed positioning mode has been selected, the fast forward and fast
backward keys are functional and start fast movement of the machine
table.
If one-speed positioning mode has been selected, the fast forward and fast
backward keys have the same function as forward and backward keys.
When forward key is pressed, the machine table starts to move in the
direction to increase the distance – away from the cutting edge of the tool
(machine table goes down).
When backward key is pressed, the machine table starts to move in the
direction to decrease the distance – close to the cutting edge of the tool
(machine table goes up).
The machine moves until a key is hold pressed. When the key is released,
the machine stops.
This mode can be used for manual positioning, or adjusting procedures.

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2.2. Single mode
In single mode, the device performs automatic positioning of the machine
to the programmed target position.
2.2.1. Setting target value
Step 1 : Press
PROG
(Target window LED starts blinking)
Step 2 : Enter the target value using numerical keypad;
Step 3 : Press to complete .
※LED lamp starts blinking – the device is ready
to start the positioning .
2.2.2. Start / Stop / Cancel
Press to start the positioning. The LED lamps now stops
blinking and remains on during the procedure.
Press to cancel the positioning. The LED lamp is turned off.
START
START
STOP
If the key is pressed when the positioning is already running,
the procedure is interrupted, the machine is stopped,
and the LED is turned off. To repeat the positioning of the
START
STOP
same target, press .
To program another target value press
–enter new value –
PROG START
START
PROG

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2.3. Example:
Assume:
actual target value on display = 100.00mm;
actual real value on display = 100.00mm
To change the target value to 20.25mm
Step 1 : Press Æthe LED lamp on Target window is blinking.
PROG
10000
10000
Display Target value
Current value
Step 2 : Enter new target value Exp:20.25mm
02 52
Press
2025
10000
Target value
Display
Current value
Step 3 : Press to complete .
※The LED lamp is blinking – ready for positioning.
START
Press to start the positioning or press to cancel.
START STOP

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3. Fast Program (10 sets)
To facilitate frequently used positions, the keys 0 to 9 have associated
preset target values. By pressing one of these keys, its target value is
loaded automatically, and the positioning can be started immediately.
3.1. Entering preset target values
Step 1: Press
Step 2: Select a key 0-9 (total of 10 values).
Step 3: Enter the target value.
Step 4: Press to confirm
※Follow the same procedure for other program setting;
Press to exit.
3.1.1. Example:Program 0 = 10.00mm;Program 1 = 20.00mm .
Step 1: Press
F5 5
55F
ProG _
Display
Step 2: Press .….……………………..【select preset value 0】
0
Step 3: Press .……..…………………..【enter value】
01
Step 4: Press ……………..………………………...【complete】
Step 5: Press ..……………………….【select preset value 1】
1

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Step 6: Press ..…….…………………….【enter value】
02
Step 7: Press …………………….………………..【complete】
Step 8: Press to exit
3.2. Execute
Step1: Enter single mode, LED lamp is off.
Step2: Press a key 0-9
※ LED lamp is blinking -> ready for start .
3.3. Example:Program# 0 = 10.00mm, Program# 1: 20.00mm
Step 1: In Single mode, LED lamp is off.
Step 2: Press …………………………………….【program# 0 】
MANUAL
SINGLE
0
MANUAL
SINGLE
START
Now you will see the preset value: 10.00mm (program# 0)
LED lamp is blinking, complete.
START
Press to begin positioning.
START

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4. Select counting direction (+/-)
You can select the counting direction according to the machine movement.
Step 1: Press
Display ………………【default】
F1
- dir
Setp 2: Press to change the direction, "-dir" for left or "dir- "
PROG
for right.
Step 3: Press to confirm or press to clear.
5. Select Positioning Mode
Step 1: Press
Step 2: Press to select:
F4
PROG
a. ---||--- both directions
b. ---| left
c. |--- right
Step 3: Press to confirm or press to clear.

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6. Select Speed Mode
With this function, you can enter 1 speed mode or 2 speed mode.
5
Step 1: Press F
Display
SPEEd
………【default】
1 SP
Step 2: to switch between 1 or 2 speed.
PROG
Step 3: Press to confirm or press to clear.

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7. Set Retract Distance
In some cutting application, you can retract the machine with a specified
distance.
6
F
Step 1: Press
Display rEtr
5.00
Step 2: Enter the value (Min. = 0.01 , Max. = 20 )
Step 3: Press to confirm or press to clear.
8. Set Conveyer Diameter
For M15 to calculate the real speed, please enter the conveyer diameter
according to each machine.
To set conveyer diameter, you can:
7
Step 1: Press F
Display diA
………..【default】
50.00
Step 2: Enter the value ( Min. = 30)
Step 3: Press to confirm or press to clear.

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9. Set Pulse/Rev Input from Conveyer
Get the real belt speed (M/min), please enter the pulse / rev input from
conveyer according to each machine.
To set the PPR of conveyer.
8
F
Step 1: Press
PPr
Display
………【default】
04.00
Step 2: Enter the value (PPR) to the real value window.
Step 3: Press to confirm or press to clear.
10. Set software Limit (Hi/Lo End)
There are High and Low software limit
a. To set the Lo_End
Press
b. To set the High_End
F10
1
1
F
Press

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11. Set Tolerance
The tolerance defines the accuracy of the positioning.
7
1
F
Step 1: Press
Display toll
……….【default】
0.30
Step2: Enter the value for tolerance.
Step 3: Press to confirm or press to clear.

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12. Set Low Speed Limit
This function defines the speed level which is considered abnormal for the
machine.
When M15 starts the movement in any direction, and the machine does not
move, or moves with a speed lower than defined, it stops the machine and
displays:
EnGinE
FAult
Press to clear.
To set low speed limit:
9
1
Step 1: Press F
Display FAult
55
Step 2: Please enter the low speed level 0~99.
0 => Machine test is disabled.
1 => very low
:
:
99 => high;
Step 3: Press to confirm or press to clear.

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13. Set Linear Correction
0
2
F
Step 1: Press
Display linCor
1.00000
Step 2: Please enter the value between 0.0001~9.9999
Step 3: Press to confirm or press to clear.

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14. Enter Parameter Setting Mode
With this function you can select each parameter to be locked or unlocked.
When a parameter is locked, then the enduser can only see the value, but
can not change it.
0
3
Step 1: Press F
Display PASS ☼
_ _ _ _ ☼
Step 2: Enter the password.
Step 3: Use key to scroll the parameters up or down
Step 4: Press to lock or unlock
9
PROG
On => unlock
Off => lock
Step 5: Press to confirm or press to clear.

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15. Check Software Version
To check the released version of M15, you can:
3
3
Step 1: Press F
Display SourCE
AC-1.00
In the real value window, you will see the relased version.
Step 2: Press to confirm or press to clear.

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16. Load datum values
The real position in the device is referred to the distance between the
machine table and the cutting edge of the tool – in other words, the
cutting edge of the tool defines the zero point of the machine. It is,
however, difficult, or impossible to move the machine table to this point.
Therefore, a simple procedure is used to lock the table position to the
zero:
- the machine is positioned roughly (for example using MANUAL mode)
- a piece of material is worked
- the thickness of the worked material is measured
- the value obtained is preset as real value into the device
It may be necessary to repeat the above procedure periodically, as the
tool wears off, or after the tool replacement.
16.1. Presetting the real value
Step 1:
2F
Step 2: enter the value.
Step 3: Press
16.2. Load the real value
Step1: Press
0F
Display
press to confirm or press to cancel.
CHAnGE
OrG ??

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16.3 Example:
The current value is 10.00mm but the actual length is 10.50mm.
Step 1: Press
2F
OriGin
000
Display
Step 2: Press
051
Step 3: Press
Step 4: Press
0F
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