Mit Trg-s-6 User manual

Thermoregulator

(Water Type) User Manual

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The rst condition of innovation is to question.

And the rst condition of sustainable innovation is to question

constantly.

The journey of innovation has started with a question for us too: “How can we develop value-added

technologies in Turkey?”. First turning point in this long journey was the birth of MIT (Made in Turkey)

brand. MIT made us the rst plate heat exchanger producer of Turkey and it’s founding vision was not

to become a local alternative, it was to build a high-quality brand that can compete on a global level.

While we are working towards this goal in the past 15 years, our products and processes deemed

worthy for documentation by many national and international quality assessment institutions such as

ISO, TSE, CE, GOST and many more. This was the natural outcome of our constant questioning of the

status-quo and our desire to outperform ourselves.

New Generation Engineering

With our engineering approach that focuses on the process, not the problem, we do not just

specialize in a product, we consider the entire ecosystem of that product. Ergo, we produce all the

other components of a system in addition to plate heat exchangers and we focus on the constant

development of engineering staff required to provide an end-to-end application.

We provide a “solution” rather than a product with our business development, presales, sales and

after sales services provided by our expert engineers.

In our 15th year, we continue to grow as a solution partner for projects that need high technology in more

than 60 countries with our internationally approved high-quality plate heat exchangers; components

such as accumulation tanks, boilers, industrial pumps and installation materials that completes these

exchangers to form a system; and complementary services provided by our expert engineer staff.

INDUSTRIAL

STRONG INDUSTRIAL

PRODUCT RANGE

• ButterﬂyValves

• Ball Valves

• Globe Valves

• Knife Gate Valves

• Actuators

• Check Valves and Strainers

• Thermoplastic Valves

• Boilers

• Steam Generators

• Solar Collectors

• Chillers

• Cooling Towers

• Gasketed Plate Heat Exchangers

• Brazed Heat Exchangers

• Shell & Tube Heat Exchangers

• Evaporators and Condensers

• DC Fan Driven Oil Coolers

• Heat Coils

• Serpentines / Radiators / Economizers

• Heat Stations

• Industrial Process Systems

• Dosing Systems

• Substations

• Thermoregulators

• Pasteurizers

• CIP and Hygienic Process Systems

• Hygienic Storage and Process Tanks

• Homogenizers

• Turn-key Projects

• Water Heater Tanks

• Water Storage Tanks

• Buffer Tanks

• Expansion Tanks

• Stainless Steel Tanks

• Balance Tanks / Dirt Separators / Air Separators / Air Tubes

• Steam Separators

• Pressured Air Tanks

• Neutralization Units

• Lobe Pumps

• Hygienic Centrifugal Pumps

• Twin Screw Pumps

• Gear Pumps

• Magnetic Drive Pumps / Thermoplastic Pumps

• Dosing Pumps

• Air Operated Double Diaphragm Pumps (AODD)

• Drum Pumps

• Monopumps

• Centrifugal Blowers

• Roots Blowers

• Turbo Blowers

HEAT TRANSFER PRODUCTS

PRESSURE VESSELS

ENERGY SYSTEMS

FLOW CONTROL UNITS

FLUID TRANSFER PRODUCTS

INDUSTRIAL AND FOOD GRADE SYSTEMS

STRONG INDUSTRIAL

I

• Water Heater Tanks

• Water Storage Tanks

• Buffer Tanks

• Expansion Tanks

• Stainless Steel Tanks

• Balance Tanks / Dirt Separators / Air Separators / Air Tubes

• Steam Separators

• Pressured Air Tanks

• Neutralization Units

• Lobe Pumps

• Hygienic Centrifugal Pumps

• Gear Pumps

• Acid Pumps

• Dosing Pumps

• Air Operated Double Diaphragm Pumps (AODD)

• Drum Pumps

• Monopumps

• Centrifugal Blowers

• Roots Blowers

• Turbo Blowers

• ButterﬂyValves

• Ball Valves

• Globe Valves

• Knife Gate Valves

• Actuators

• Check Valves and Strainers

• Thermoplastic Valves

• Boilers

• Steam Generators

• Solar Collectors

• Chillers

• Cooling Towers

• Gasketed Plate Heat Exchangers

• Brazed Heat Exchangers

• Shell & Tube Heat Exchangers

• Evaporators and Condensers

• DC Fan Driven Oil Coolers

• Heat Coils

• Serpentines / Radiators / Economizers

• Heat Stations

• Industrial Process Systems

• Dosing Systems

• Substations

• Thermoregulators

• Pasteurizers

• CIP and Hygienic Process Systems

• Hygienic Storage and Process Tanks

• Homogenizers

• Turn-key Projects

PRODUCT RANGE

HEAT TRANSFER PRODUCTS

PRESSURE VESSELS

ENERGY SYSTEMS

FLOW CONTROL UNITS

FLUID TRANSFER PRODUCTS

INDUSTRIAL AND FOOD GRADE SYSTEMS

Contents

InstructionManual ............................................................................................................................................ 1

Working Principle .......................................................................................................................................... 2

Controller........................................................................................................................................................... 3

Menu Entry ........................................................................................................................................... 4

First Start-Up ....................................................................................................................................... 4

Power Connection ................................................................................................................................ 6

Mold And Water Connections ............................................................................................................ 7

Y Type Water Filter .............................................................................................................................. 8

1

INSTRUCTION MANUAL

This manual should be read before operating the device to prevent accidents that may harm

people and the machinery. All service operations must be carried out by trained personnel without

exception. This manual contains all the instructions required for operating and maintenance.

MIT-TRG-S series are mostly used in heating and stabilizing the molds of injection molding

machines. They are also suitable to use in similar systems.

1. Thanks to the P. I. D. temperature control system, the mold temperature is kept constant with an

accuracy of ± 1 °C.

2. If the device performs outside the dened parameters, safety features detect the fault and warning

lamps indicates what it is. Devices are equipped with improved protection and alarm systems.

3. In emergency situations, the main switch is used to cut the power.

4. The pumps are used which have high pressure and high performance.

5. The temperature inside the system is under control thanks to the high temperature thermostat.

6. All parts used in the device are stainless and resistant to heavy duty and corrosion.

7. MIT-TRG-S series mold heater operates up to maximum temperature of 120 ° C.

8. Operation and maintenance can be carried out with convenience thanks to its easy-to-remove

outer casing.

General Features

Coolant system pressure will be between 2 and 5 bars.

MODEL MIT

TRG-S-6

MIT

TRG-S-9

MIT

TRG-S-12

MIT

TRG-S-24

MIT

RG-S-36

MIT

TRG-BS-6

MIT

TRG-BS-12

Heater Power kW 6 9 12 24 36 6 12

Maximum

Temperature °C 120 120 120 120 120 180 180

Fluid Type Water Water Water Water Water Water Water

Pump Power kW 0,55 0,75 1,5 2,8 4 0,55 1

Maximum Pump

Flow lt/dk 27 42 74 90 100 25,5 50

Maximum Pump

Pressure bar 3,8 5 6,2 8 8 4,8 5,8

Tank Capacity lt 3 3 3 7,4 17,7 3,4 3,4

Number of Heater

Tanks 1112311

Control System PID PID PID PID PID PID PID

Cooling System Direct Direct Direct Direct Direct Indirect Indirect

Temperature

Adjustment

Intervals

°C 0,5 0,5 0,5 0,5 0,5 0,5 0,5

Mold Connection

Sizes İnç 3/4 3/4 1 1 1 3/4 3/4

Weight kg 55 60 69 140 150 80 95

Dimensions

(HxWxD) mm 700x350x900 700x350x900 755x320x900 900x407x1009 928x407x1000 750x320x770 750x320x810

2

WORKING PRINCIPLE

A. Cooling Water Inlet

B. Cooling Water Outlet

C. Mold Return Line

D. Mold Line

E. Solenoid Valve

F. Resistance

G. Pressure Key

H. Pump

I. Pressure Gauge

J. Water Drain

K. Heat Sensor

M. By-Pass Valve

The Things To Be Done For Commissioning Process Of Thermoregulator

1. Connect three phase line to the power input.

2. Check that the mold heater complies with the instructions on it and wrap the pipe joints with

Teon to prevent water leakage. Outputs should be evaluated from technical drawings rst.

After making the cooling tower connections of the cooling inlet of the mold heater, open all the

valves.

3. Turn on the main switch and the low-level lamp will light up with an audible alarm. The MIT-

TRG-S series automatically lls up water until this alarm stops.

4. Check the direction of pump rotation. If it is reverse, move the phases.

Before commissioning the device, please ensure that the connections are correct and leak proof.

The device shouldn’t be used except its usage aim and it should be used within the specied conditions in this manuel book.

3

CONTROLLER

MIT-TRG-S Series 6-9-12-24-36 Kw

No Name Function Instructions

1 Power Light After connecting the three

phases, it will light green when

the main switch is turned on.

Be careful during installation since

electrical parts and cable terminals have

electrical current.

2Reverse Phase

Light

Phases are connected reverse

or there is a short circuit.

System will not run, and an

audible warning signal is given.

Check the electrical input and reset the

alarm by replacing the two phases.

3Pump Overload

Light

When the pump is overloaded,

the lamp lights up, sounds an

audible signal and the system

stops.

Check if the engine runs smoothly Check

if there are three phases. Reset the

thermal relay.

4High Temperature

Light

When the temperature of the

water in the system exceeds

120 °C, it gives an audible

warning and stops the system

to protect it.

Hot water in the tank should be drained

and lled again.

5 Low Water Light

When the water level in the

device is decreased and not

relled it gives warning and stops

the system to protect it.

The water lter should be cleaned. The

water supply pressure must be checked.

6Temperature

Controller Adjusts the temperature. Necessary information should be

obtained by contacting the authorized

service.

7 Pump Key Starts and stops the pump.

8 Heater Key Starts and stops the heating

system.

4

MENU ENTRY

FIRST START-UP

SET MENU SET MENU SET MENU

SET MENU

SET

PER

Power ON

Monitor Screen

Monitor screen 1 Monitor screen 2 Monitor screen

Contrast adjust the screen

1 Control

5 Time 6 Comm 7 Setting

2 Alarm 3 Output 4 Temperature

Password conﬁrm

MENU

1- PB

2- TI

3- TD

4- PBC

5- CT

6- CTC

1- Phase Alarm

2- Dev1 Alarm

3- Dev2 Alarm

4- Turb Alarm

5- Heater Alarm

6- Over-Temp. Alarm

1- Output Mode

2- Sub Heating

3- Cooling Temp

1- H. Limit Temp

2- L. Limit Temp

3- Temp Unit

4- Temp Degree

5- Ctr Temp Bias

6- Ret Temp Bias

7- Ent Temp Bias

1- Current Time

2- Auto st. Week

3- Auto st. Time

4- Maint time

5- Work Time

1- Protocol

2- Address

3- Bps

4- Data Length

5- Stop Bit

6- Parity Bit

1- Language

2- Remote

3- Password

4- Red/Ent Disp

5- W-Fill Tm T1

6- W-Fill Tm T2

7- Version

1. Turn main switch ON.

2. Turn pump switch ON.

3. Turn the resistance switch to ON.

4. Adjust the process temperature using the arrow keys.

28.0

15:40

TUE

SV

04/19

ºC

Control temperature value

Control target value

Corrent timeCorrent dayCorrent date

5

INFORMATION: In order for the device to function continuously without malfunctions and to have

a long life, it should be operated within the parameters stated in this manual.

SET MENU

PB

[ 0020 0C]

TI

[ 0240 s]

TD

[ 0060 s]

CTC

[ 0015 s]

CT

[ 0015 s]

PBC

[ 0020 0C]

Heating

control time

setting

Cooling

control time

setting

PBC cooling

proportional

band setting

Heating

proportional

band setting

Integral time

setting

Differential

time setting

1 PB

2 TI

3 TD

4 PBC

5 CT

6 CTC

Control

MIT-TRG-S Series Mold Heater can be adjusted up to a maximum temperature of 120 °C.

WARNING: Check the direction of rotation of the pump.

5. The device automatically adjusts the mold temperature with an accuracy of ± 1 °C

6

Power Connection

7

Mold and Water Connections

Opening of The Outer Casing for Maintenance

Figure 2 Water InletWater Outlet

Mold connection pipes are installed in the inlet-outlet pipes on the device as shown in Figure 1.

Then the other ends of the hoses are attached to the mold. After that valves behind the device

are opened and hose connections are completed for the rst start-up.

Cooling water connections of the device are shown in Figure 2. Water from the water tower

or chiller must be connected to the cooling water inlet. Cooling water outlet should also be

connected to the return line of the water tower or chiller.

To remove the top cover of the device,

lift it up as shown in the picture.

To remove the side covers of the device,

pull it as shown.

To reach the parts in the electrical panel

of the device, unscrew the thumbscrews

shown in the picture and tilt it forward as

shown in the picture.

Figure 1

5 Thumbscrew

Before interfere the devices, the pressure should be reduced and the energy should be cut off.

8

Y Type Water Filter

Malfunctions and Solutions

1. Cooling water used in the system should be

soft and clean. Filter collects the sediment

and other particles in the water passing

through the pipes to prevent possible

damage to the device.

2. Dirty and clogged lter prevents the device

from working properly and the temperature

rises above the optimal value. It should be

cleaned periodically.

3. Filter slot is opened as shown in the picture

to remove and clean the lter.

Malfunction Cause Solution

Pump rotates in the wrong

direction. Phase connections are faulty. Change phase connections.

Even though the main switch is

on, the machine does not run.

1. Pump key is OFF.

2. Fuse switch is tripped

1. Turn the pump key ON.

2. Switch the fuse switch to the

ON position.

Temperature does not increase

properly.

1. Temperature controller is broken.

2. TC sensor is broken.

3. Electric valve is broken.

4. Heater is broken

1. Replace with new.

2. Replace with new.

3. Replace with new.

4. Replace with new.

Pump and resistance do not work.

System sounds an audible warning. 1. Missing oil or water

1. Check the system for leaks.

2. Add oil or water to the system.

“OVERLOAD” light is on.

1. Blocked pipeline

2. Low voltage

3. Broken pump

1. Clean the pipeline

2. Stabilize the voltage

3. Replace the pump

Draining system does not work. 1. Magnetic valve is broken. 1. Repair or replace with new.

The coolant pressure should be 2 bars. It should not be higher than 5 bars

at any given moment.

Y type lter ensures the cooling capacity of the device is efcient given

that it is cleaned frequently.

This sign indicates the direction of rotation of the pump. When the direction of

rotation of the pump is reversed, the phase reversal lamp lights up and sounds an

audible warning. When the phases are This sign indicates the direction of rotation

of the pump. When the direction of rotation of the pump is reversed, the phase

reversal lamp lights up and sounds an audible warning. When the phases are This

sign indicates the direction of rotation of the pump. When the direction of rotation

of the pump is reversed, the phase reversal lamp lights up and sounds an audible

warning. When the phases are

High Voltage

Operator must take caution.

Warning!!!

It is a general-purpose warning and caution should be exercised.

9

General Maintenance

Date: ...... /...... /............

Check operating functions.

Check all electrical connections.

Check all electrical cables.

Check if the Y-type lter is clean.

Check the solenoid valve.

Check the alarm system.

Date: ...... /...... /............

Check operating functions.

Check all electrical connections.

Check all electrical cables.

Check if the Y-type lter is clean.

Check the solenoid valve.

Check the alarm system.

Date: ...... /...... /............

Check operating functions.

Check all electrical connections.

Check all electrical cables.

Check if the Y-type lter is clean.

Check the solenoid valve.

Check the alarm system.

Date: ...... /...... /............

Check operating functions.

Check all electrical connections.

Check all electrical cables.

Check if the Y-type lter is clean.

Check the solenoid valve.

Check the alarm system.

Date: ...... /...... /............

Check operating functions.

Check all electrical connections.

Check all electrical cables.

Check if the Y-type lter is clean.

Check the solenoid valve.

Check the alarm system.

Date: ...... /...... /............

Check operating functions.

Check all electrical connections.

Check all electrical cables.

Check if the Y-type lter is clean.

Check the solenoid valve.

Check the alarm system.

Date: ...... /...... /............

Check operating functions.

Check all electrical connections.

Check all electrical cables.

Check if the Y-type lter is clean.

Check the solenoid valve.

Check the alarm system.

Date: ...... /...... /............

Check operating functions.

Check all electrical connections.

Check all electrical cables.

Check if the Y-type lter is clean.

Check the solenoid valve.

Check the alarm system.

Date: ...... /...... /............

Check operating functions.

Check all electrical connections.

Check all electrical cables.

Check if the Y-type lter is clean.

Check the solenoid valve.

Check the alarm system.

Date: ...... /...... /............

Check operating functions.

Check all electrical connections.

Check all electrical cables.

Check if the Y-type lter is clean.

Check the solenoid valve.

Check the alarm system.

Date: ...... /...... /............

Check operating functions.

Check all electrical connections.

Check all electrical cables.

Check if the Y-type lter is clean.

Check the solenoid valve.

Check the alarm system.

Date: ...... /...... /............

Check operating functions.

Check all electrical connections.

Check all electrical cables.

Check if the Y-type lter is clean.

Check the solenoid valve.

Check the alarm system.

Date: ...... /...... /............

Check operating functions.

Check all electrical connections.

Check all electrical cables.

Check if the Y-type lter is clean.

Check the solenoid valve.

Check the alarm system.

Date: ...... /...... /............

Check operating functions.

Check all electrical connections.

Check all electrical cables.

Check if the Y-type lter is clean.

Check the solenoid valve.

Check the alarm system.

Date: ...... /...... /............

Check operating functions.

Check all electrical connections.

Check all electrical cables.

Check if the Y-type lter is clean.

Check the solenoid valve.

Check the alarm system.

10

SELLER DEALER END USER

The Document’s Comfirmation Date And Number:

The use of this document has been authorized by T.C. Sanayi Ticaret Bakanlığı İl Müdürlüğü in accordance with the Law No 4077 on

the Protection of Consumers and the Communiqué on the Implementation of the Guarantee Certificate put into effect based on this Law.

WARRANTY CONDITIONS

1. Warranty period starts from the delivery date of the goods.

2. All parts of the goods are covered by our company's warranty.

3. In case of malfunction of the goods within the warranty period, the time spent in the repair is added to the warranty period.

The repair period of the goods is maximum 30 working days. This period starts from the date of notification to the service station of the defect goods.

In the absence of service station, this period starts from the date of notification to the seller, dealer, agent, representative, importer,or manufacturer

of the goods.

4. In case of malfunction of the goods within the warranty period due to material, workmanship or assembly defects, the goods will be repaired at

no cost and no additional cost will be asked from the buyer under the name of changed part price or any other name.

5. Malfunctions arising from the use of the product in contravention of the provisions in the user manual are not covered by the warranty.

6. For the problems that may arise in relation to the warranty certificate can be applied to the Sanayi ve Ticaret Bakanlığı Tüketicinin ve Rekabetin

Korunması Genel Müdürlüğü.

NOTE: User mistakes are not covered by warranty.

Please keep this certificate!

www.ekinendustriyel.com

Brand:

Model :

Serial No:

MIT

YEARS

WARRANTY

For the product that was sold to ..………………… S.C. COSIMO TECHNOLOGY

S.R.L. / Legal Entity on ……/…../20….. with stated model, brand and serial number,

all kinds of manufacturing and material defects are covered by the warranty of our

company for two years.

EKİN ENDUSTRİYEL

ISITMA-SOGUTMA

SAN.TİC.LTD.ŞTİ.

S.C. COSIMO

TECHNOLOGY S.R.L.

11

CERTIFICATES

12

13

It is vital for your system to be designed and implemented correctly in the rst installation in order

to be able to operate at the desired capacity, smoothness and long life. For this reason, you can get

rst-hand the technical support you need during

the installation phase of your system and the

problems that may arise in the business; You can

reach us 24 hours +90 (216) 232 24 12 in 7 days.

We would like to reiterate that we will be happy

to share our knowledge accumulated over many

years with our valued customers in order for your

system to work correctly and performance.

Ekin will continue to be the best solution partner

for you in all applications with all kinds of heating

and cooling applications.

From our MIT professional system solution center, you can get help with problems with your

pumps, heat exchangers and your system. Our solution center consisting of our expert engineers

will be happy to help you.

• Domestic hot water installations.

• Central and district heating systems.

• Milk, yogurt, buttermilk heating, cooling and pasteurization systems.

• Industrial cooling and heating systems.

• Oil cooling systems.

• Energy recovery systems.

• Pool heating systems.

• Steam installations.

PROFESSIONAL SYSTEM SOLUTION CENTER

+90 850 811 04 18

SC

SERVICE

SERVICESERVICE

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Phone: +90 216 232 24 12 Fax: +90 216 660 13 08

[email protected]-www.ekinendustriyel.com

MIT TRG-S-6 User manual

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