Mitsubishi Electric QAHV-N560YA-HPB Product guide

QAHV-N560YA-HPB(-BS)
MODEL
HOT WATER HEAT PUMP

HOT WATER HEAT PUMP
MEES19K001 1
CONTENTS
I.
1. Product Specifications .............................................................................................................................. 2
1-1. Specifications................................................................................................................................... 2
1-2. External Dimensions........................................................................................................................ 3
1-3. Center of Gravity.............................................................................................................................. 4
1-4. Electrical Wiring Diagrams............................................................................................................... 5
1-5. Optional parts .................................................................................................................................. 7
2. Product Data............................................................................................................................................. 12
2-1. Capacity tables ................................................................................................................................ 12
2-2. Sound pressure levels ..................................................................................................................... 22
2-3. Vibration levels ................................................................................................................................ 23
3. Installation................................................................................................................................................. 24
3-1. Selecting the Installation Site........................................................................................................... 24
3-2. Unit Installation ................................................................................................................................ 28
4. System Design.......................................................................................................................................... 29
4-1. Water Pipe Installation..................................................................................................................... 29
4-2. QAHV Secondary side control ......................................................................................................... 33
5. Wiring Design............................................................................................................................................ 40
5-1. System Configurations..................................................................................................................... 40
5-2. Electrical Wiring Installation ............................................................................................................. 41
6. Controller .................................................................................................................................................. 44
6-1. PAR-W31MAA specifications .......................................................................................................... 44
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MEES19K001
QAHV-N-YA-HPB
2
1. Product Specifications
I.1. Product Specifications
1-1. Specifications
Model QAHV-N560YA-HPB
Power Source 3-phase 4-wire 380-400-415V 50Hz
Capacity *1 kW 40
kcal/h 34400
Btu/h 136480
Power input kW 10.31
Current input A 17.8-16.9-16.3
COP(kW/kW) 3.88
Capacity *2 kW 40
kcal/h 34400
Btu/h 136480
Power input kW 10.97
Current input A 20.0-19.0-18.3
COP(kW/kW) 3.65
Capacity *3 kW 40
kcal/h 34400
Btu/h 136480
Power input kW 11.6
Current input A 20.4-19.4-18.7
COP(kW/kW) 3.44
Maximum current input A 33.8
Allowable external pump head 77kPa
Temperature range Inlet water temp 5-63°C
41-145.4ºF
Outlet water temp 55–90°C (when the secondary side control is enabled: 55–80ºC)
131–194ºF (when the secondary side control is enabled: 131–176ºF)
Outdoor temp D.B. -25~43°C
-13~109.4°F
Sound Pressure level (measured 1m below the unit in an anechoic room) *1 dB(A) 56
Water pipe diameter and type Inlet mm(in.) 19.05(Rc 3/4"), screw pipe
Outlet mm(in.) 19.05(Rc 3/4"), screw pipe
External finish Acrylic painted steel plate
<MUNSELL 5Y 8/1 or similar>
External dimension H x W x D mm 1837(1777 not including legs) x 1220 x 760
in. 72.3(69.9 not including legs) x 48.0
Net weight kg(lbs) 400(882)
Design Pressure R744 MPa 14
Water MPa 0.5
Heat exchanger Water-side Copper tube coil
Air-side Plate fin and copper tube
Compressor Type Inverter scroll hermetic compressor
Maker MITSUBISHI ELECTRIC CORPORATION
Starting method Inverter
Motor output kW 11.0
Case heater kW 0.045
Lubricant PAG
FAN Air flow rate m3/min 220
L/s 3666
cfm 7768
Type x Quantity Propeller fan
Control, Driving mechanism Inverter-control, Direct-driven by motor
Motor output kW 0.92
HIC (HIC: Heat inter-changer) circuit Copper pipe
Protection High pressure protection High pres.Sensor & High pres.Switch at 14MPa(643psi)
Inverter circuit Overheat and overcurrent protection
Compressor Overheat protection
Fan motor Thermal switch
Defrosting method Auto-defrost mode (Hot gas)
Refrigerant Type x original charge CO2(R744) 6.5kg
Flow and temperature control LEV
Notes: Unit converter
*1.Under Normal heating conditions at the outdoor temp, 16°CDB/12°CWB(60.8°FDB/53.6°FWB), the outlet water temperature 65°C(149°F),
and the inlet water temperature 17°C(62.6°F)
*2.Under Normal heating conditions at the outdoor temp, 7°CDB/6°CWB(44.6°FDB/42.8°FWB), the outlet water temperature 65°C(149°F),
and the inlet water temperature 9°C(48.2°F)
*3.Under Normal heating conditions at the outdoor temp, 7°CDB/6°CWB(44.6°FDB/42.8°FWB), the outlet water temperature 65°C(149°F),
and the inlet water temperature 15°C(59.0°F)
*Due to continuing improvements, specifications may be subject to change without notice
*Do not use steel pipes as water pipes.
*Keep the water circulated at all times. Blow the water out of the pipes if the unit will not be used for an extended period time.
*Do not use ground water or well water
*Do not install the unit in an environment where the wet bulb temperature exceeds 32°C
*The water circuit must use the closed circuit
*There is a possibility that the unit may abnormally stop when it operates outside its operating range. Provide backup
(ex.boiler start with error display output signal (blue CN511 1-3)) for abnormal stop.
kcal/h =kW x 860
BTU/h =kW x 3,412
cfm =m3/min x 35.31
lbs =kg/0.4536
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MEES19K001
QAHV-N-YA-HPB
3
1. Product Specifications
1-2. External Dimensions
QAHV-N560YA-HPB(-BS)
Unit: mm
<SUB>
<MAIN>
DISPLAY
CONTROL BOX
CONTROL BOX
INTAKE AIR
DRAIN OUTLET(*1)
VENTILATION • SERVICE SPACE
<PLAN>
SERVICE SPACE
DISCHARGE
HOLE FOR POWER SUPPLY
HOT WATER OUTLET<Rc3/4B>
WATER INLET<Rc3/4B>
HOLES FOR TRANSMISSION CABLE
ø39 KNOCKOUT HOLE
(WATER PIPE)
PANEL
The specification of the product is for the improvement
(ANCHOR BOLT HOLE)
(*1)
a previous notice and might change.
ø62 KNOCKOUT HOLE
INTAKE AIR
INTAKE AIR
SERVICE
AIR
REMOVABLE INSTALLATION LEGS
HOLE TO PASS ROPE
DRAIN OUTLET
2×2-14×20 OVAL HOLE (without REMOVABLE INSTALLATION LEGS)
2×2-14×31 OVAL HOLE
VENTILATION SPACE
ø38.1
ANCHOR BOLT HOLE
FOR CARRYING
FRONT VIEW
BOTTOM VIEW
TOP VIEW
RIGHT SIDE VIEW BACK VIEW
19
755
26 5454 26
54
9
MORE THAN 50
MORE THAN 50
MORE THAN 500 MORE THAN 300
1472
1837
304
206
274
297
85 9085
122
199
719(716~722)
530
1060(MOUNTING PITCH)
(MOUNTING PITCH)
(755)
18 18 760
1220
7474
(60)
1777
60 60
145 (908) 145
(488)
187
(635)
(60)
118
(24)
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MEES19K001
QAHV-N-YA-HPB
4
1. Product Specifications
1-3. Center of Gravity
QAHV-N560YA-HPB(-BS)
Unit: mm
755
316497
1837
1208
1060
1777
600
1874 719
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MEES19K001
QAHV-N-YA-HPB
5
1. Product Specifications
1-4. Electrical Wiring Diagrams
QAHV-N560YA-HPB(-BS)
5412
2
123 23
34
21
321
213
6
156
41
2
123 4
1
12
3
7
3
123
L1 L2 L3 N
234156
12 7
513462
7654321 2314
4321
41325
12
251346
E21
12
2431
22 33 4576 1 1
312
12
312 3
45
64
52
31
3
11
2
22
1
33
321
22221111
1212 3
34514 6234
243311542
36
25
14
523 614
12
5
57
6
68
4
4
3
3
2
2
1
1
564321 312 564321 12
6543 127
213
654312 7 12
2
2
2
3
3
3
4
4
4
5
5
5
76
1
1
1234121
543216
312 4
4321 12
654312 7
2
13
1212 33
323
4
561
1654 32
1241243 1675432 1675432
12
45123
543 12
2311212
312
12 3
12
12 3
321
123456789
C5
Z5
C3 C2
F02
R01 R02
F01
R03
Z1 Z2
R34 C30 C32 C34 C36
black
F03
F04 AC250V 6.3A T
black
white
L
F01,F02,F03 AC250V 6.3A T
DSA
R35
CT3
R05
white
R33
SC-L3
R30
red white
D1
R04
R32
R06
CN2
C31
U
Z4
CN5 red
C17
TB21
CN1B
L1
CN1A
red
Noise Filter
TB22
CN3 green
TB24
Motor
(Compressor)
N
C33
TB23
MS
3~
black
U
red
Diode Bridge
2
72C
1
black
SC-P2
C7 C8
CT12
L2
R5
U
+
red
C35
DCL
SC-L2
SC-P1
SC-U
CN1
black
C37
C1
C9
C10
CN6
4
C100
LED1:Normal operation(lit)
/ Error(blink)
R1
CN2
SC-V
U
IGBT
CT22
U
SC-W
SC-L1
W
blackwhite
red
U
CN4 blue
Z3 R31
C6
CNTYP black
C1
RSH1
THHS
FT-P
P NFT-N
C4
INV Board
3
red
L3
-
+++
++ ++ ++
V
FAN Board
V
CNVDC
U
W
CNINV
M
3~
Fan motor (Heat exchanger)
CNSNR
CN80
C151
F121 DC700V 4A T
C152 IPM
LED1:Normal operation(lit)
/Error(blink)
LED4:CPU in operation
SW001
OFF ON
6
1
CN83
black
CN82 blue
CN81 green
CN43
yellow
RSH01, RSH02
GND GND+5V +5V
CNDC
pink
X09
X08
CN63HS CN63LS
CNLVB red
CNLVA blue
CN401
CN404 black
CN405 blue
CN407 red
CN408 CN406
yellow CN402
green
CNIT red
CN3A
blue
CN510
CN511 blue CN512 yellow
CNLVB2
green CNLVC
CNRL
X10
F07 AC250V 6.3A T
CNXA1
blue
CND red
CNOUT1
red
CNXA2 blue
red CNXC1
CN62
green
LED1:Power
supply
red
CN52C
red
CN142D blue
CN142C
CN142B blue
CN142A black
X07
X06
X05
X04
CN52
CN39
black
CNAC2
CNXB1
CNXC1
CNMF
CN421
black
CN61 green
CN105
+12V+12V+12V GND
CN4A
black
CN2A
CNPL3 black
CNPL2 green
CNPL1 yellow
CN502
CNAC
red
CNTYP2
black
CNTYP1
black
CNWP
green
CN422
blue
CN801
yellow
CNVOUT
CN501
CNS2 CN102 CNIT
yellow CNIT
red
CN04 red
yellow
CN409
red
CN33
*3
TB1
ELB1
power supply
3N~
50Hz 380/400/415V
REMOTE
SWS2SWS1
LOCAL
OFF
SWP3
SWP2
SWP1
ENTER
UP
F06 AC250V
3.15A T
X02 X03
41
40 63H1
SWU3
SWU1 SWU2
10
10987654321
ONONON OFFOFFOFF
SW3 SW2 SW1
12345678910
123456789
TH11
TH12TH5 TH1TH4TH9 TH2 TH3
PSL1PSH1
LEV1
Relay4-8 board
DC280-340V Rectifier circuit
MP1
TH16
DOWN
TB3
A/M1 B/M2
Upper controller AE-200 connecting terminals
Terminal between units (TB3-A/M1,B/M2)
Central control
STP2
A/M1 B/M2 TP1
Transmission power circuit
TB7
MVW1
LEV3
Control Power circuit
72C
B(automatic)
A(to be
prepared)
LED2:CPU in
operation
Unit address setting
Control Board
LED4:Power supply
LED3:Remote controller
lit while energized
LED1
Compressor
Discharge
Ref temp
Gascooler
Ref temp
Compressor
Suction
Ref temp
Air hex inlet
Ref temp
Outdoor temp
External
Water sensor.2
12
OFF ON
SW421
21-24 Low-noise mode (low noise/by ordinary)
23-24 Run(Run/Stop)
32-33 Hot-water storage
mode(On/Off)
Fan mode (Forced/Normal)
Capacity mode 2 (short/cut) Capacity mode 1 (short/cut)
No-Voltage contact input
19-20 Demand(On/Off)
System error(Normal/Error)
External device connecting terminal
Error display output
Operation display output
No-voltage
contact output
Optional remote controller connecting terminal (Non-polarized)
Emergency signal
(for extra heater)
External pump (secondary circuit)
SV5
BS08S- power board
Z21
Water outlet
temp
Water inlet
temp
Air hex outlet
Ref temp
TH15
External
Water sensor.1
TH17
External
Water sensor.3
IT
S1
Flow
Water temp.setting
Analog input
4~2~0mA/0~10V
1~5V/2~10V
R11
R12
Shell Ref temp
TERMINAL
X01
H1
H2
Transmission power board
*9,10
TH14
S3 S2
sensor
SV2 SV1SV4 SV3
*11
TH19TH18
t° t° t° t° t° t° t° t° t° t° t° t° t°
External
Water sensor
(secondary circuit)
Flow adjustment device (secondary circuit)
X37
Flow sensor.1
*
M
M
M
M
input
Max capacity operation
Energy saving operation 2
Energy saving operation 1 (factory setting)
mode
Capacity mode table
RA RB
23 33
31
32
20
19
24
21
87
86
72
73 74 75
25 26 27 28 30
14 13
16 17
34 35
80
81
T4
T1 T2
10 11 12
15
TB5 TB6 TB6 TB5 TB6 TB8
TB9
TB4
TB5
TB5
TB2
(secondary circuit)
(
-
)
(+)
t°
t°
t°
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MEES19K001
QAHV-N-YA-HPB
6
1. Product Specifications
Symbol explanation
Symbol explanation
F02
Electronic expansion valve (Injection)
M
PSL1 Low pressure sensor
F06
Z21
SV1
SV2
Solenoid valve (Defrost)1
Solenoid valve (Defrost)2
High pressure switch
LEV3
Electromagnetic relay (Inverter main circuit)
DC reactor
Ac current sensor
Capacitor (Electrolysis)
Crankcase heater (for heating the compressor)
Electronic expansion valve (Main circuit)
CT22 CT12 DCL C100
72C
CT3
LEV1
Thermistor
*TH15~18
MS R1 R5
H1
High pressure sensor
Earth leakage breaker
IGBT temperature
Fuse
TH1~5,9,11,12,14
*S2,3
<ELB1>
F01
THHS
F04 F03 F07
PSH1
Compressor motor Electrical resistance
Function setting connector
Fan motor
63H1
1. The broken lines indicate the optional parts,field-supplied parts,and field work. 2. Dashed lines indicate sub box 7. When cabtyre cable is used for the control cable wiring,
use a separate cabtyre cable for the following wiring. Using the same cabtyre cable may cause malfunctions and damage to the unit.
(a) Optional remote controller wiring (b) No-voltage contact input wiring (c) No-voltage contact output wiring (d) Remote water temperature setting
8. Use a contact that takes 12VDC 1mA for no-voltage contact input. 6. Leave a space of at least 5 cm between the low voltage external wiring
(no-voltage contact input and remote controller wiring) and wiring of 100V or greater.Do not place them in the same conduit tube or cabtyre cable as this will damage the circuit board.
F121 H2 Electric heater (Antifreeze)
MP1 Pump motor MVW1 Water flow control valve
SV3
SV4
Solenoid valve (Defrost)3
Solenoid valve (Defrost)4
SV5 Solenoid valve (Injection circuit)
S1 Water flow rate sensor
Water flow rate sensor
Thermistor
* of symbol item is the optional parts, <> is field-supplied parts.
3. Faston terminals have a locking function.
Press the tab in the middle of the terminals to remove them. Check that the terminals are securely locked in place after insertion.
4. The symbols of the field connecting terminals are as follows.
:Terminal block : Connection by cutting the short circuit wire
5. The method of input signal of operation can choose one of optinal remote controller
or no-voltage input.
10. Use a 4-20mA signal output device with insulation.
Feeding 30mA or more current may damage the circuit board.
11. For prevention of damage of the pump, SWS2 is set in "A"(factory setting). 12. Use a contact that takes 250VAC, 10mA or above, and 1A or below for no-voltage
contact output.
Change the slide switch SWS2 B(automatic) in Test Run.
R11 R12
Resistance (for Water flow rate sensor 2)
Resistance (for Water flow rate sensor 3)
OFF OFFOFF
OFF
2~10V
1~5V
0~10V
4
~
20mA
ON ONON
SW421-1 SW421-2
OFF
9. Need to selects either Water temperature setting input signal.
Set the SW421 as shown in the table below.
Note
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QAHV-N-YA-HPB
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1. Product Specifications
1-5. Optional parts
1-5-1. Remote controller PAR-W31MAA
Refer to 6-1. PAR-W31MAA specifications.
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1. Product Specifications
1-5-2. Secondary circuit kit Q-1SCK
This kit contains External water temperature sensor TW-TH16-E and Flow sensor kit for use on the secondary side of hot
water heat pump (QAHV) units. Make sure the following parts are included.
External water temperature sensor TW-TH16-E
Parts Shape Quantity
Thermistor
ABC
D
A: 157 mm
B: 42 mm
C: 54 mm
D: 48 mm
1 pc
Flow sensor kit
Parts Shape Quantity
Flow sensor
A
B
A: 71.5 mm
* 129 mm including the
coupler
B: ø30 mm
Wiring length: 1.9 m
1 pc
O-ring
A
B
C
A: 15.8 mm
B: 2.4 mm
C: 20.6 mm
2 pcs
Quick fastener
A
B
C
A: 38.6 mm
B: 15 mm
C: 14 mm
2 pcs
Coupler 1
(IN-side)
A
Thread: R3/4
Hex 30
A: 36 mm
1 pc
Coupler 2
(OUT-side)
A
Thread: R3/4
Hex 30
A: 43.2 mm
1 pc
Cable tie (2 types)
AB
Long cable tie
A: 380 mm
B: 4.7 mm
2 pcs
+
1 spare
Short cable tie
A: 100 mm
B: 2.5 mm
1 pc
+
1 spare
IN-side
OUT-side
* The size and length noted are approximate.
1
1
2
3
4
5
6
Specification
Specification
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MEES19K001
QAHV-N-YA-HPB
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1. Product Specifications
External water temperature sensor TW-TH16
1. Parts that are required to install an external water temperature sensor
A) External water temperature sensor
B) Wiring to connect the sensor and the unit*
C) Wiring terminals to connect the wiring to the sensor and the terminal block
on the unit
(Four for M4 screws)*
* Items B) and C) are field supplied.
2. Installing the external water temperature sensor
Install the external water temperature sensor where the water pipes merge or on the load-side tank.
Install horizontally or vertically on top of the pipe.
When installing horizontally, make sure the wiring faces down.
3. Wiring the external water temperature sensor
Connect the external water temperature sensor wiring to the terminal block in the control box on the unit as shown in
the figure below.
Connect the sensor wiring to terminals T1 and T2 of the 12-pin
terminal block in the control box on the unit.
Connect the shield to the earth terminal.
Thread the wiring to the external water temperature sensor
through parts b) through d) as shown in the figure at right. Attach
M4 terminals (not supplied) to the wirings, and connect them to
e) and f) (terminals A and B).
After the wiring is connected, securely tighten the tightening
screw d), and then caulk the gap between the wiring a) and the
tightening screw to keep water from entering.
Wiring specifications
Size
Type
Maximum length
2-core cable (Min.1.25 mm
2
)
CVVS or CPEVS
20 m
Horizontal installation
Vertical installation
Note
Sensor wiring
External water temperature sensor
Control box
12-pin terminal block in the control box on the unit
Unit
50
48
T2T1
A
R 1/2
Sensor
Sensor properties
Terminal block for connection to the sensor
M4 screw × 3
Terminal screws
ABB
ø78
5442157
20
12
ø10
ø6
· Resistance: R = 15 kΩ ± 3% (0°C)
· B-constant: 3460 K
(Note) Run the sensor wiring at least 5 cm away from any wiring that
carries a voltage of 100 V or more, and do not put the sensor
wiring in the same conduit tube with it.
e)
f)
Detailed view of the area labeled “A” in the figure above
Shield (to be cut)
a) Wiring (not supplied)
b) Water-sealing rubber
(Internal diameter ø11)
c) Washer (Internal diameter ø12)
d) Tightening screw
(Internal diameter ø15)
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