Mitsubishi FUSO FE 2012 User manual

TOYO CF10163 DIC F101 BLACK TOYO CF10163 (20%)
Pub. No. MH996530
Owner’s Manua
l
Pub. No. MH996530
’11-2
FEBRUARY ’11 Printed in Japan
Owner’s Manual
2012 Model
2012 Model
Pub. No. MH996530

OWNER AND VEHICLE INFORMATION
OWNER NAME:
USER/COMPANY NAME:
MAILING ADDRESS:
CITY, STATE: ZIP:
VEHICLE IDENTIFICATION NUMBER:
DATE OF DELIVERY (WARRANTY START DATE): / /
MO. DAY YR.
SELLING DEALER IMPRINT HERE
FE_FG.book Page 1 Tuesday, February 8, 2011 4:00 PM

FE_FG.book Page 2 Tuesday, February 8, 2011 4:00 PM

Foreword
Thank you for purchasing a Mitsubishi Fuso FE, FG Truck.
This Owner’s Manual explains proper vehicle handling, simple maintenance prac-
tices, and the periodic maintenance schedule to ensure that you are able to drive
your vehicle safely and comfortably.
As improper use of the vehicle may result in a breakdown or cause an accident, we
urge you to read this handbook thoroughly before operating the vehicle.
Please keep this manual in the vehicle so it is always available for reference. If you
sell the vehicle, make sure the next owner receives this manual and is aware of its
contents.
© 2011 Mitsubishi Fuso Truck & Bus Corporation Printed in Japan
FE_FG.book Page 3 Tuesday, February 8, 2011 4:00 PM

Reading the handbook
QThe information in this manual is accurate as of the time of printing. Because of differ-
ences in specifications and improvements that may be added after preparation of this
manual, some of the explanations and illustrations in this handbook may not apply to your
vehicle.
QThe following symbols are used throughout this handbook:
: optional equipment
: requests that reader should refer to the page of the number indicated.
QThis manual contains important cautionary instructions and supplementary information
under the following four headings which identify the nature of the instructions and infor-
mation:
QCalifornia Proposition 65 Warning
DANGER Precautions that should be taken when handling danger-
ous substances such as battery fluid in order to prevent a
serious injury or death
WARNING Precautionary instructions, which, if not observed, could
result in serious injury or death.
CAUTION Precautionary instructions, which, if not observed, could
result in damage to or destruction of equipment or parts.
NOTE: Suggestions or supplementary information for more effi-
cient use of equipment or better understanding.
DANGER
THIS PRODUCT CONTAINS OR EMITS CHEMICALS KNOWN TO THE STATE OF
CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUC-
TIVE HARM.
FE_FG.book Page 4 Tuesday, February 8, 2011 4:00 PM

CONTENTS
1. Recommendation to drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2. Warning labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3. Opening and closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
4. Seat and steering wheel adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
5. Switches and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
6. Instruments and warning lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
7. Starting and driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
8. 4WD operation <FG models> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
9. Heating and air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
10. Interior equipment and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
11. In cold weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
12. Simple inspection and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
13. Useful advice for emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
14. Service data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
15. Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
16. Alphabetical index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1
17. Maintenance record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1
Each chapter has a table of contents on its first page.
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1-1
Chassis and engine numbers ............................................................................................ 1-2
Vehicle identification number (VIN) .................................................................................... 1-3
Maintenance ...................................................................................................................... 1-4
Fuels .................................................................................................................................. 1-5
DEF (Diesel exhaust fluid) ................................................................................................. 1-8
Handling of the new vehicle ............................................................................................. 1-13
Reporting safety defects .................................................................................................. 1-14
Obtaining service ............................................................................................................. 1-14
1. Recommendation to drivers
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1-2 Recommendation to drivers
1 Chassis number
The chassis number is indicated on the left
frame, near the left front wheel.
2 Engine number
The engine number is indicated on the front side
of the cylinder head.
A label indicating the vehicle information includ-
ing the vehicle model, chassis number, and engine
model is affixed to the pillar of the assistant driver’s
door.
Chassis and engine numbers
Z21444
Example: FEC52 -
Vehicle model
Chassis number
Example: 4P10 -
Engine number
Engine model
Z21326
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1-3
The VIN is stamped on a plate that is located as
shown in the illustration.
The VIN comprises 17 numbers and letters, the
meanings of which are listed below.
Vehicle identification number (VIN)
Z11959
Z11769
<Crew-cab model>
Country J: Japan
, Vehicle type L, 6: Incomplete vehicle
Gross vehicle weight / A: 10,001 to 14,000 lbs. / Hydraulic
Brake system B: 14,001 to 16,000 lbs. / Hydraulic
C: 16,001 to 19,500 lbs. / Hydraulic
Line M: FEC52S
N: FEC72S
P: FEC72W
R: FEC92S
S: FGB72S
Series (wheel base) C: 2.6 to 2.89 m (8.53 to 9.48 ft.)
E: 3.2 to 3.49 m (10.49 to 11.44 ft.)
G: 3.8 to 4.09 m (12.46 to 13.41 ft.)
H: 4.1 to 4.39 m (13.45 to 14.40 ft.)
K: 4.7 to 4.99 m (15.41 to 16.37 ft.)
Cab chassis type 1: Chassis cab for Mitsubishi Fuso
and make
Engine A: 2.998 L Diesel turbo charged and charge air cooled
Check digit
Model year C: 2012
Plant K: Kawasaki
Plant sequential number
J RA6L G CA1 K
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1-4 Recommendation to drivers
Checking your vehicle at regular intervals is very
important for maximizing performance and extend-
ing service life. It is recommended that you make a
habit of performing the following inspections.
This manual describes simple maintenance checks
and procedures that can be carried out by the
owner. If you have difficulty or your vehicle needs
maintenance work that is not shown in this manual,
please refer to an authorized dealer.
1 First maintenance at 4,000 km (2,500
miles)
After you have driven the first 4,000 km (2,500
miles), your vehicle requires a special inspection
and adjustments to compensate for the initial settle-
ment of various parts. When the distance has been
reached, have your vehicle inspected by an autho-
rized dealer by showing them this Owner’s Manual.
2 Pre-operational check
Make a habit of checking your vehicle at the start of
every day’s operation. This will ensure safe and
comfortable operation. P. 12-11
3 Periodic inspection
In addition to maximizing the vehicle’s working life,
regular inspections also help prevent accidents.
Periodic inspection is based on either the distance
traveled (odometer reading) or period of use
(months/years).
The intervals between and content of periodic
inspections are as shown in the Maintenance
Schedule section. Please adhere to the mainte-
nance schedule carefully.
Maintenance
Z21323
4,000 km
(2,500 miles)
Z01367
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1-5
Use only diesel fuels conforming to the following
recommendations, without any additives, for diesel
engines installed in Mitsubishi Fuso trucks.
1 Diesel-fuel properties
The following recommendations concerning diesel
fuel used with Mitsubishi Fuso diesel engines are
given for optimum fuel economy and performance.
Biodiesel fuel can be used if it has a 5% or lower
blend ratio and complies with ASTM D-6751.
NOTE:
* ASTM is an acronym for the American Society for
Testing and Materials which recommends fuel con-
taining 0.0015% – basis 15 ppm sulfur or less sulfur
content.
Note that a sulfur content exceeding 0.0015% –
basis 15 ppm sulfur deteriorates the performance of
emission control device.
To meet fuel requirements, it is necessary to obtain
cooperation from a reputable fuel oil supplier. Both
fuel suppliers and users are responsible for keeping
fuel clean.
2 Diesel fuel to be used in your engine
Use only a ultra low sulfur diesel fuel (with a sulfur
content of 15 ppm or lower) for refueling your Mitsu-
bishi Fuso diesel engine. Otherwise, the catalyst
inside the diesel particulate filter (DPF) will not work
effectively and the DPF’s performance of removing
small particles (particulate matter or PM) in exhaust
gases will be degraded. Furthermore, your truck will
not meet emission regulations if you replenish it
with a non-approved fuel.
Fuels
Use condition Recommendation
Normal operation at
temperatures above
–12°C (10°F).
ASTM D-975
Grade Ultra Low Sulfur
Grade 2-D*
Operation at tempera-
tures below –12°C
(10°F), or long-hour no-
load operation.
ASTM D-975
Grade Ultra Low Sulfur
Grade 1-D*
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1-6 Recommendation to drivers
3 Danger of fire and explosion by using
mixed fuel
Fuel containing 5% gasoline has a flash point as
low as 0°C (32°F), which can lead to a fire or explo-
sion while the engine is running.
4 Adverse effects of mixed fuel on engine
Using diesel fuel mixed with gasoline, alcohol, or
both, has the following adverse effects on the
engine:
•Fuel viscosity becomes lower, resulting in
excessive wear, damage, and failure of fuel sys-
tem parts.
•Difficulty in starting the engine will result due to
a reduced cetane number.
CAUTION
•The lower the cetane number, the more likely
internal engine damage will occur.
•Do not add antifreeze agents or other sub-
stances to the fuel. They could damage the
engine’s fuel injection system.
•If the fuel tank cap and breather (air hole)
become so dirty that the breather gets
blocked, the fuel tank may deform and the
fuel injection system may fail. Be sure to
clean them regularly.
DANGER
NEVER MIX DIESEL FUEL WITH GASOLINE,
GASOHOL OR ALCOHOL.
USE OF FUEL MIXED WITH ONE OR MORE
OF THESE COULD LEAD TO A FIRE OR
EXPLOSION INVOLVING SERIOUS INJURY,
DEATH OR PROPERTY DAMAGE. IF YOU
ACCIDENTALLY USE GASOLINE OR ALCO-
HOL WHEN REFUELING THE VEHICLE,
REMOVE ALL OF IT FROM THE FUEL SYS-
TEM.
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1-7
5 Refueling
CAUTION
Be careful not to allow the engine to run out of
fuel. Engine stall resulting from an empty tank
could cause damage to the fuel injection sys-
tem.
NOTE:
If the vehicle runs out of fuel, air will enter the fuel
system. Once air enters the system, you cannot
start the engine even after refueling. The air must
be bled out of the fuel system before the engine can
be started. To bleed the fuel system, hold the starter
switch in the “ON” position for 30 seconds and then
return it to the “ACC” position. Fuel will then flow
into the fuel system while forcing the air out. Now
you can start the engine. There may be some
instances where it takes 30 to 60 seconds to start
the engine.
WARNING
•Stop the engine before fueling.
•Never smoke when fueling since diesel
fuel could ignite or explode.
Never operate lighters or other items that
emit sparks.
•If you inadvertently put gasoline in the fuel
tank, pump it all out. Running the engine
with gasoline in the tank could cause a fire
or explosion endangering your or other
people’s lives.
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1-8 Recommendation to drivers
•113-liter fuel tank
<FE>
The fuel tank is at the rear of the vehicle. To open
the fuel tank cap, slowly turn it counterclockwise. To
close the cap, turn it clockwise until you hear a click.
•125-liter fuel tank
<FG>
The fuel tank is on the right-hand side of the vehi-
cle. To open the cap, slowly turn it counterclock-
wise. To close the cap, turn it fully clockwise.
DEF is injected into the exhaust gas inside the muf-
fler in order to break down NOx (oxides of nitrogen)
in the exhaust gas into water and nitrogen, and thus
reduces the amount of NOx. P. 5-48
Fuel tank capacity
113 liters (29.8 gallons)
Fuel tank capacity
125 liters (33 gallons)
WARNING
•When filling the fuel tank using a gun-type
fuel pump, do not continue pumping after
the pump automatically stops. (The tank is
full at this point.) When filling the fuel tank
using any other method, stop as soon as
the surface of the fuel becomes visible
through the opening of the fuel filler. If you
supply so much fuel that it comes up to
the opening, fuel may leak though the
check valve when the vehicle starts
moving and when it stops moving. If fuel
leaks, carefully wipe it all up to prevent the
risk of fire.
•If the pointer of the fuel gauge is above the
“F” mark, do not add the fuel any more.
DEF (Diesel exhaust fluid)
Z21324
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1-9
1DEFused
Be sure to use DEF that conforms to ISO 22241.
ISO: International Organization for Standardization.
CAUTION
Do not carry out the following when using DEF
because this may cause damage to the
BlueTec®exhaust gas aftertreatment.
•Do not dilute the DEF.
•Do not mix the DEF with another reagent.
•Do not use DEF that does not conform to ISO
22241.
2ReplenishingDEF
WARNING
DEF is a colorless, transparent, odorless and
harmless water solution (urea 32.5%, water
67.5%; Freezing temperature -11°C (12°F)), so
no problem will occur if you get it on your
skin. However, some persons with delicate
skin may in very rare cases get a rash, so
carry out the following procedure.
•If DEF gets on your skin, wash it off with
water. If there is any change in your skin or
it is painful, promptly see a doctor to
receive treatment.
•In the event that you accidentally ingest
DEF, drink one to two cupfuls of water or
milk, and promptly see a doctor to receive
treatment.
•If DEF gets into your eyes, immediately
wash your eyes with a copious amount of
water, then see a doctor to receive treat-
ment.
WARNING
Do not pour anything other than DEF into the
DEF tank. Particularly, never pour diesel fuel
or gasoline into the DEF tank, because this
may cause a fire or damage the BlueTec®
exhaust gas aftertreatment.
If you accidentally fill the DEF tank with any
fluid other than DEF, immediately turn the
starter switch to the “LOCK” position, and
contact an authorized dealer to have the
incorrectly added fluid drained off and the
vehicle inspected.
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1-10 Recommendation to drivers
CAUTION
Do not rest your foot on the DEF tank or step on
it, because this may damage the tank and/or the
sensors on it.
NOTE:
•Replenish the DEF well before it is used up.
•It is recommended that you obtain portable DEF
for use in the event that the DEF tank becomes
empty.
•You can obtain DEF at any of the following
places:
• Authorized dealer
• Authorized Parts and Service Center (PSC)
• Old World Industries distributor
• Exxon Mobil service station
1. Turn the starter switch to the “LOCK” position to
stop the engine.
2. Wipe away dirt, mud, or other contamination in
the vicinity of the replenishment port.
3. Turn the cap counterclockwise and remove it.
4. While observing the level gauge , replenish
the DEF to the FULL line on the tank.
CAUTION
•Do not use a steel container to hold DEF.
DEF reacts with steel and produces a corro-
sive material. If the tank is refilled with DEF
containing this corrosive material, the
BlueTec®exhaust gas aftertreatment will be
damaged.
•Containers and appliances used to handle
DEF must not have been used for other pur-
poses. Impurities that may remain in them
could adversely affect the quality of DEF and
prevent the engine from starting.
5. Install the cap securely by turning it clockwise.
NOTE:
If you spill the DEF during replenishment, wipe it
away with a cloth, or the like, and then wash the
area with water.
6. If the DEF tank becomes empty, a driving
restriction automatically engages, locking the
gear in first or reverse, so the vehicle can be
driven only slowly.
DEF tank capacity 12 liters (3 gallon)
Z20976
Z20977
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1-11
3 Method for canceling the driving restric-
tion that has engaged due to an empty
DEF tank
If the DEF tank becomes empty, a driving restriction
automatically engages, locking the gear in first or
reverse, so the vehicle can be driven only slowly.
In the event of a driving restriction, replenish the
DEF and then disengage the restriction as follows.
1. After refilling the tank with DEF, turn the starter
switch from “LOCK” to “ON”.
2. Wait until the following changes in state have
completed.
•The warning lamp and DEF level warn-
ing lamp go out.
•The DEF level indicator lamp stops flash-
ing.
•The buzzer stops sounding.
Do not turn the starter switch to the “ACC” or
“LOCK” position before all the above changes
have completed.
NOTE:
•It may take a while after placing the starter
switch to “ON” for the warning lamp to go out
and for the buzzer to stop sounding.
•If the DEF tank becomes empty in cold weather,
perform the driving restriction canceling proce-
dure immediately after refilling the tank with
DEF.
4 Storing the DEF
Seal the DEF container, and store it indoors in a
well-ventilated place away from direct sunlight.
The temperature of the storage place should be
between –5°C (23°F) and 25°C (77°F).
WARNING
Do not store DEF in a high temperature loca-
tion.
If the temperature is high, DEF may release
ammonia, which is toxic. When storing the
container, seal it. Also, open it outdoors in a
well-ventilated area. If a pungent odor is
emitted from the container, do not carelessly
go near it.
Z22085
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1-12 Recommendation to drivers
NOTE:
•You can use frozen DEF after allowing it to thaw,
without loss of quality.
•If you seal the container so as to prevent the
water from evaporating, the quality of the DEF
will not change.
•Although DEF is a non-flammable liquid, it may
emit a pungent odor if it is heated due to a fire,
for example. In the event that a fire breaks out,
promptly move the container to a safe place.
•It is strongly recommended to store or carry
DEF in the original container in which it was
sold. If unavoidable, you can also use a polypro-
pylene tank usually used for drinking water or
the like instead, after thoroughly cleaning the
inside with DEF and making sure that it contains
absolutely no water or other impurities.
CAUTION
Do not store DEF in a non-specified container. If
DEF is stored in a steel container and then used
for replenishing, corrosive material produced
by chemical reactions will damage the BlueTec®
exhaust gas aftertreatment.
•DEF must be handled as industrial waste when
discarding it.
CAUTION
Do not discard DEF in a lake or marsh, in the
sea, or in a river because this may cause envi-
ronmental destruction.
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1-13
The way the vehicle is handled when new greatly
affects its subsequent performance and service life.
Observe the following precautions when handling
the new vehicle.
1 Maintenance
The “first maintenance at 4,000 km (2,500 miles)” is
very important for extending the service life of your
vehicle. We strongly recommend that you have this
inspection carried out by an authorized dealer. Be
sure to give the dealer this manual at that time.
2 Maximum engine speed during run-in
period
To avoid overburdening a new engine, limit engine
RPM to that indicated below for the first 1,000 km
(600 miles).
Then, run in your vehicle step by step at various
speeds, beginning with low gears.
Handling of the new vehicle
Maximum engine RPM during run-in period
2,800 rpm
Z18524
4000 km
(2500 miles)
Z21323
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