Mitsubishi FR-F800 Series User manual

1 BCN-C22005-703
FR-F800 series
Instruction Manual Supplement
1Selection of the operation when a PID measured value
error is detected
Operation selection and sleep function stop selection when a value
error is detected (FUP signal, FDN signal, Y48 signal, Pr.554)
• Set the operation when the measured value input exceeds the upper limit (Pr.131 PID upper limit) or lower limit
(Pr.132 PID lower limit), or when the deviation input exceeds the permissible value (Pr.553 PID deviation limit)
in Pr.554 PID signal operation selection.
• Set the time from when the measured value input exceeds the Pr.131 or Pr.132 setting until the FUP or FDN
signal is output in Pr.1370 Detection time for PID limiting operation.
•SetPr.554 to select the operation when the FUP/FDN or Y48 signal is output, and the operation when the sleep
function is activated.
• The operation when the PID measured value exceeds the upper or lower limit can be selected.
Pr. Name Initial
value Setting range Description
554
A604
PID signal operation
selection 0 0 to 7, 10 to 17
The operation when the upper or lower limit for a
measured value input is detected or when a limit for the
deviation is detected can be selected. The operation for
PID output suspension function can be also selected.
1370
A442
Detection time for PID
limiting operation 0 s 0 to 900 s
Set the time from when the measured value input exceeds
the Pr.131 or Pr.132 setting until the FUP or FDN signal is
output.
Pr.554
setting
Inverter operation
At FUP/FDN signal output At Y48 signal output At sleep function activation
0
(Initial value) Signal output only Signal output only
Coasting to stop
1 Signal output + output shutoff (E.PID)
2 Signal output only Signal output + output shutoff
(E.PID)
3 Signal output + output shutoff (E.PID)
4 Signal output + deceleration stop (E.PID) Signal output only
5 Signal output + deceleration stop (restart)
6 Signal output + deceleration stop (E.PID) Signal output + output shutoff
(E.PID)
7 Signal output + deceleration stop (restart)
10 Signal output only Signal output only
Deceleration stop
11 Signal output + output shutoff (E.PID)
12 Signal output only Signal output + output shutoff
(E.PID)
13 Signal output + output shutoff (E.PID)
14 Signal output + deceleration stop (E.PID) Signal output only
15 Signal output + deceleration stop (restart)
16 Signal output + deceleration stop (E.PID) Signal output + output shutoff
(E.PID)
17 Signal output + deceleration stop (restart)
 When each of Pr.131, Pr.132 and Pr.553 settings corresponding to each of the FUP, FDN and Y48 signals is "9999" (no function),
signal output and protective function are not available.
 At the same time with the signal output, the protective function (E.PID) is activated.
 At the same time with the signal output, deceleration is performed using the normal deceleration time. After the deceleration stop,
the protective function (E.PID) is activated.
 At the same time with the signal output, deceleration is performed using the normal deceleration time. When the measured value
returns to normal, operation can be restarted.

2 BCN-C22005-703
• Example chart: Protective function (E.PID) activation at the same time with the signal output (Pr.554="1, 3, 11, or
13") / Protective function activation after the deceleration stop (Pr.554="4, 6, 14, or 16") (reverse action)
• Example chart: Deceleration stop (restart) at the signal output (Pr.554="5, 7, 15, or 17") (reverse action)
Measured
value
Measured value
Lower limit level
Pr.132 (Pr.1144)
Time
Upper limit level
Pr.131 (Pr.1143)
Output frequency
E.PID
Pr.1370Pr.1370Pr.1370
Pr.1370Pr.1370Pr.1370 Pr.1370Pr.1370Pr.1370
FUP ON
FDN
Output shutoff
(Pr.554 = "1, 3, 11, 13")
Deceleration stop
(Pr.554 = "4, 6, 14, 16")
E.PID
Measured value
Time
Pr.1370Pr.1370Pr.1370
Pr.1370Pr.1370Pr.1370
Pr.1370Pr.1370Pr.1370
FUP
FDN
ON
Operation is continued when
the measured value reaches or
falls below the lower limit.
Deceleration stop when the
measured value reaches or
exceeds the upper limit.
Deceleration stop when the
measured value reaches or
exceeds the upper limit.
Deceleration stop when the
measured value reaches or
exceeds the upper limit.
Operation can be restarted
when the measured value
exceeds the upper limit.
Measured value
Lower limit level
Pr.132 (Pr.1144)
Upper limit level
Pr.131 (Pr.1143)
Output frequency

3 BCN-C22005-703
2PID control enhanced functions
• PID control enhanced functions can be used to perform PID control according to applications. (For the details
of the PID control, refer to page 378 of the Instruction Manual (Detailed).)
Pr. Name Initial
value
Setting
range Description
Refer
to
page
1361
A440
Detection time for PID
output hold 5 s 0 to 900 s Set the time from when the deviation falls within the PID
output hold range until the PID output is held. 4
1362
A441 PID output hold range 9999 0 to 50% Set the range in which the PID output is held.
9999 The PID output holding is disabled.
1363
A447 PID Priming time 9999 0 to 360 s Set the time from when the priming operation starts until
the main pump starts. 6
9999 The PID priming pump function is disabled.
1364
A448 Stirring time during sleep 15 s 0 to 3600 s Set the stirring time.
5
1365
A449 Stirring interval time 0 h 0 to 1000 h Set the interval time for the stirring operation.
1366
A627 Sleep boost level 9999 0 to 100% Increase the set point before the PID output suspension
function is activated.
8
9999 The PID sleep boost function is disabled.
1367
A628 Sleep boost waiting time 0 s 0 to 360 s Set the waiting time for the sleep boost operation.
1368
A629
Output interruption
cancel time 0 s 0 to 360 s Set the time from when the deviation reaches the output
interruption cancel level until the output is started.
111
F031
Check valve deceleration
time 9999 0 to 3600 s Set the deceleration time for the check valve
deceleration function.
9
9999 The check valve deceleration function is disabled.
1369
A446
Check valve closing
completion frequency 9999 0 to 120 Hz Set the frequency at which the check valve deceleration
stops.
9999 The check valve deceleration function is disabled.
1370
A442
Detection time for PID
limiting operation 0 s 0 to 900 s
Set the time from when the measured value input
exceeds the Pr.131 or Pr.132 setting until the FUP or
FDN signal is output.
8, 9,
10, 11
1371
A443
PID upper/lower limit pre-
warning level range 9999
0 to 50% Set the operation range for the PID upper/lower limit
pre-warning function.
9
9999 The PID upper/lower limit pre-warning function is
disabled.
1372
A444
PID measured value
control set point change
amount
5% 0 to 50% Set the set point change amount for the PID upper/lower
limit pre-warning operation.
1373
A445
PID measured value
control set point change
rate
0% 0 to 100% Set the set point change rate for the PID upper/lower
limit pre-warning operation. 9, 11
1374
A450
Auxiliary pressure pump
operation starting level 1000% 900 to
1100%
Set the deviation level for operating the auxiliary
pressure pump. 7
1375
A451
Auxiliary pressure pump
operation stopping level 1000% 900 to
1100%
Set the deviation level for stopping the auxiliary
pressure pump.
1376
A414
Auxiliary motor stopping
level 9999 0 to 100% Set the level for stopping the auxiliary motor by the PID
overpressure control function. 8
9999 The PID overpressure control function is disabled.

4 BCN-C22005-703
PID output hold (Pr.1361 and Pr.1362)
• The manipulated amount (PID output) can be fixed when the fluctuation of the deviation is small. This function
eliminates unnecessary acceleration/deceleration, which is effective to reduce the power consumption.
• When the deviation falls within the Pr.1362 PID output hold range and the elapsed time exceeds the Pr.1361
Detection time for PID output hold, the manipulated amount (PID output) is fixed at the output frequency at that
time.
• Even if the deviation falls out of the PID output hold range, the manipulated amount (PID output) is kept during the
detection time for PID output hold.
NOTE
• While the PID output is held, calculation is not performed for the P term, I term, and D term. For the P and I terms,
the values at the start of the holding period are kept. The D term is set to "0".
• When the control switches between the first PID control and second PID control, the PID output holding state is
canceled.
• The PID output holding function is disabled in the following cases:
When Pr.1362="9999", while the PID setting is not applied to the frequency, during the sleep function, at switching
to the auxiliary motor in the multi-pump function, during PID gain tuning, and during the sleep boost.
1377
A452
PID input pressure
selection 9999
1 Terminal 1 pressure input
11
2 Terminal 2 pressure input
3 Terminal 4 pressure input
9999 The PID input pressure control function is disabled.
1378
A453
PID input pressure
warning level 20% 0 to 100% Set the input pressure warning level.
1379
A454
PID input pressure fault
level 9999 0 to 100% Set the input pressure fault level.
9999 The input pressure fault detection is disabled.
1380
A455
PID input pressure
warning set point change
amount
5% 0 to 100% Set the set point change amount when the pressure
reaches the input pressure warning level.
1381
A456
PID input pressure fault
operation selection 0
0The protective function (E.PID) for the input pressure
fault is activated.
1A deceleration stop is performed when the input
pressure fault occurs.
Pr. Name Initial
value
Setting
range Description
Refer
to
page
Detection time for PID output hold
(Pr.1361)
PID output is held.
PID output hold range (Pr.1362)
Set point
Measured value
Time
Time
Manipulated
amount
Output value
Detection time for PID output hold
(Pr.1361)
Deviation

5 BCN-C22005-703
Stirring function during the PID sleep (Pr.1364 and Pr.1365)
• This function starts the pump periodically to prevent clogging of the pump while the PID output suspension
function (sleep function) is activated.
• When the sleep function is activated and the elapsed time exceeds the Pr.1365 Stirring interval time, the pump
is operated at the stirring frequency (Pr.232 or Pr.233). The pump decelerates to stop when the elapsed time
exceeds the Pr.1364 Stirring time during sleep. The interval time count for the second time onward starts after
the previous deceleration stop is completed.
• The rotation direction depends on the Pr.232 and Pr.233 settings.
• The stirring signal (STIR) turns ON during the stirring operation. For the STIR signal, set "218 (positive logic)" or
"318 (negative logic)" in any of Pr.190 to Pr.196 (output terminal function selection) to assign the function.
• When Pr.579 Motor connection function selection="1 or 3" (multi-pump function), the starting order of the
motors is changed when the sleep function is activated. The stirring operation during the sleep is applied to the
motor to be started first next time. For example, when the previous starting order was M1 M2 M3 M4, and
the next starting order of motors is M2 M3 M4 M1, stirring operation during the sleep will be applied to the
M2 motor.
• When the auxiliary motor starting condition is satisfied by the stirring operation during the sleep while the multi-
pump function is used, the stirring operation continues. The auxiliary motor does not start.
NOTE
• When the control switches between the first PID control and second PID control during the sleep function, the
interval time and the stirring time timer are carried over.
• When the sleep function cancellation condition is satisfied, the sleep function is cancelled, and the stirring function
during the sleep is also cancelled.
• Changing the terminal assignment using Pr.190 to Pr.196 (output terminal function selection) may affect the
other functions. Set parameters after confirming the function of each terminal.
Stirring frequency Rotation direction Remarks
Pr.232 setting Pr.233 setting
9999 9999 ―The stirring function during the PID sleep is disabled.
0 to 590 Hz Arbitrary Command direction Pr.232 frequency is used for stirring.
9999 0 to 590 Hz Opposite to the
command direction Pr.233 frequency is used for stirring.
PID
SLEEP
STIR
Output frequency Interval time
(Pr.1365)
Stirring time
(Pr.1364)
Interval time
(Pr.1365)
Stirring time
(Pr.1364)
Pr.232
(Pr.233)
ON
ON
ON ON
Time

6 BCN-C22005-703
PID priming pump function (Pr.1363)
• This function starts the priming pump first before starting the main pump so that the main pump does not intake air
at start.
• When the start command is turned ON after setting Pr.1363 PID Priming time"9999", the priming pump
operation signal (Y217) turns ON to start the priming pump. When the elapsed time exceeds the Pr.1363 setting,
the main pump starts.
• The priming pump continues operation during operation of the main pump. When the STF signal is turned OFF to
stop the main pump, the priming pump also stops.
• For the Y217 signal, set "217 (positive logic)" or "317 (negative logic)" in any of Pr.190 to Pr.196 (output terminal
function selection) to assign the function.
NOTE
• The priming operation is performed at every startup.
• When the operation is restarted after inverter reset by a protective function activation, the priming operation is
performed.
• When the control switches between the first PID control and second PID control during the priming time, the
priming time is carried over.
• The PID priming pump function is enabled when the PID setting is applied to the frequency.
• Even when the inverter emergency stop operation (output shutoff by the MRS signal, etc.) is performed, the PID
priming pump function operation continues while the power is supplied to the control circuit. For the emergency
stop operation, configure another circuit to stop the priming pump.
• Changing the terminal assignment using Pr.190 to Pr.196 (output terminal function selection) may affect the
other functions. Set parameters after confirming the function of each terminal.
Time
Output frequency
PID control
Priming time
(Pr.1363)
STF
PID
Y217
ON
ON
ON

7 BCN-C22005-703
PID auxiliary pressure pump function (Pr.1374 and Pr.1375)
• This function enables signal output to activate an auxiliary pressure pump when the pump flow rate is low in the
system which constantly requires a high pressure.
• When the deviation exceeds the auxiliary pressure pump operation starting level (Pr.1374 Auxiliary pressure
pump operation starting level - 1000%) after the PID output suspension function (sleep function) is activated,
the auxiliary pressure pump starts and the auxiliary pressure pump operation signal (Y226) turns ON.
• When the deviation falls below the auxiliary pressure pump operation stopping level (Pr.1375 Auxiliary pressure
pump operation stopping level - 1000%) during the auxiliary pressure pump operation, the auxiliary pressure
pump stops.
• For the Y226 signal, set "226 (positive logic)" or "326 (negative logic)" in any of Pr.190 to Pr.196 (output terminal
function selection) to assign the function.
NOTE
• The recommended settings of Pr.577 (Pr.1149), Pr.1374, and Pr.1375 are as follows.
Pr.577 (Pr.1149) > Pr.1374 > Pr.1375
• Even when the inverter emergency stop operation (output shutoff by the MRS signal, etc.) is performed, the PID
auxiliary pressure pump function operation continues while the power is supplied to the control circuit. For the
emergency stop operation, configure another circuit to stop the auxiliary pressure pump.
• Changing the terminal assignment using Pr.190 to Pr.196 (output terminal function selection) may affect the
other functions. Set parameters after confirming the function of each terminal.
Pr.1374 - 1000
Pr.1375 - 1000
0
Deviation value
Pr.577 (Pr.1149) - 1000
Set point
Measured value
SLEEP (SLEEP2)
Y226
Time
Output frequency
Pr.576
(Pr.1148)
ON
ON ON
Pr.575
(Pr.1147)
Pr.575
(Pr.1147)
Pr.575
(Pr.1147)
For reverse action

8 BCN-C22005-703
PID overpressure control (Pr.1370 and Pr.1376)
• When the main valve is suddenly closed in the multi-pump function system, a sudden increase of the pipe
pressure may occur, and the pipes may be broken. To prevent fracture of the pipes, all auxiliary motors are
stopped when the feedback value exceeds the predetermined level.
• When the PID measured value reaches or exceeds the Pr.1376 Auxiliary motor stopping level and the elapsed
time exceeds the Pr.1370 Detection time for PID limiting operation while the multi-pump function is activated,
all operating auxiliary motors are disconnected and allowed to coast to a stop regardless of the Pr.579 Motor
connection function selection setting. The motor driven by the inverter continues its operation. (For the details
of Pr.579, refer to page 406 of the Instruction Manual (Detailed).)
• When the auxiliary motor is once stopped, the motor operation does not start while the PID measured value is the
Pr.1376 setting or more even when the auxiliary motor starting condition is satisfied.
NOTE
• The PID overpressure control function can be used when PID control is performed (reverse action only) by the set
point or measured value input using the multi-pump function.
• Either the first or the second PID measured value is used according to the PID control selection. When the control
switches between the first PID control and second PID control, the measured value to be used is also switched to
continue the control operation.
PID sleep boost (Pr.1366 to Pr.1368)
• The pump pressure can be increased before the PID output suspension function (sleep function) is activated. This
function is useful to prevent frequent repetition of starting and stopping of the pump, and to keep the sleep state
for a long period of time.
• When the normal condition to activate the sleep function is satisfied (the output frequency is less than Pr.576
setting for the time set in Pr.575 or longer), the PID set point automatically increases by the amount set in Pr.1366
Sleep boost level.
• When the measured value reaches to the set point during Pr.1367 Sleep boost waiting time, the sleep function
is activated. Then, the set point returns to its original value from the sleep boost set point.
• When the measured value does not reach to the sleep boost set point after the time set in Pr.1367 passes, PID
control continues without activating the sleep function.
• When the deviation remains at the Pr.577 setting or higher for the time set in Pr.1368 Output interruption cancel
time, the inverter output restarts.
Sleep boost level
(Pr.1366)
Sleep boost waiting time
(Pr.1367)
Measured value
Set point
Deviation
Pr.577 - 1000%
Output frequency
Time
Cancel level
Pr.576
Less than Pr.575 Pr.575 or more
Output interruption cancel time
(Pr.1368)
PID
SLEEP
ON
ON
Sleep period
Sleep period
Sleep period
The sleep status starts when the
deviation becomes 0 during the time
set in Pr.1367.
For reverse action

9 BCN-C22005-703
Check valve deceleration function (Pr.111 and Pr.1369)
• When the pump is stopped, slow deceleration can be applied to the predetermined section to prevent the water
hammer sound caused by closing the valve.
• The Pr.111 Check valve deceleration time setting is applied to the section between Pr.2 Minimum frequency
and Pr.1369 Check valve closing completion frequency.
NOTE
• The check valve deceleration function is enabled when the PID setting is applied to the frequency.
• When the Pr.1369 setting is higher than the Pr.2 setting, the normal deceleration time (Pr.8 or Pr.45) setting is
applied.
PID upper/lower limit pre-warning (Pr.1370 to Pr.1373)
• The set point can be changed to prevent increase of the measured value before PID upper limit (FUP) or PID
lower limit (FDN) is detected.
• When the measured value reaches and remains at the pre-warning level set in Pr.1371 PID upper/lower limit
pre-warning level range for the time set in Pr.1370 Detection time for PID limiting operation, the PID upper/
lower limit pre-warning signal (Y219) or the second PID upper/lower limit pre-warning signal (Y220) is output.
Also, the set point is changed by the amount set in Pr.1372 PID measured value control set point change
amount.
• Set the rate (%/s) for changing the set point by the Pr.1372 setting value in Pr.1373 PID measured value control
set point change rate. When the measured value falls within the normal range, the set point returns to its original
value.
• For the Y219 and Y220 signals, assign the functions to output terminals using the Pr.190 to Pr.196 (output
terminal function selection).
Output signal Pr.190 to Pr.196 setting
Positive logic Negative logic
Y219 219 319
Y220 220 320
Output frequency
Pr.2
Pr.127
(Pr.754)
Pr.1369
STF
Time
Check valve deceleration time setting
Normal deceleration
time setting
Pr.8
(Pr.45)
Pr.8
(Pr.45)
Pr.111
Normal deceleration time setting
PID
ON
ON

10 BCN-C22005-703
NOTE
• When Pr.554="5, 7, 15, or 17" and a deceleration stop is performed by the FUP/FDN signal detection, the set point
changed by the Pr.1372 setting value remains effective.
• The set point change by the PID upper/lower limit pre-warning function is enabled when the PID setting is applied
to the frequency.
• When the control switches between the first PID control and second PID control while the set point is changed by
the Pr.1372 setting value or while the Y219 (Y220) signal is output, the set point returns to its original value.
PID dry run monitoring function (Pr.1370)
• This function can prevent operation without water in the pipes by monitoring the flow rate (measured value) inside
the pipes. When the flow rate decreases while the FU signal is ON, an output signal is sent for notification.
• The dry run signal (DRY) is output during PID control when the measured value is lower than the lower limit
(Pr.132 or Pr.1144) and the output frequency is higher than the setting in Pr.42 Output frequency detection or
Pr.43 Output frequency detection for reverse rotation (FU signal ON) for the time set in Pr.1370 Detection
time for PID limiting operation.
• For the DRY signal, set "228 (positive logic)" or "328 (negative logic)" in any of Pr.190 to Pr.196 (output terminal
function selection) to assign the function.
• The PID dry run monitoring function is enabled for the reverse action.
NOTE
• The PID dry run monitoring function is enabled when the PID setting is applied to the frequency.
Measured value
Measured value
Lower limit level
Pr.132 (Pr.1144)
Time
FUP
FDN
Upper limit level
Pr.131 (Pr.1143)
Set point
Upper limit pre-warning level
Lower limit pre-warning level
Normal set point Pr.1372
Pr.1373
Pr.1373
Y219(Y220)
Pr.1371
Pr.1370Pr.1370Pr.1370Pr.1370Pr.1370Pr.1370
ON
Pr.1372
Pr.1370Pr.1370
Pr.1370Pr.1370
Pr.1370Pr.1370
Pr.1371
Pr.1373
ON ON ON
Measured value
Output frequency detection
Pr.42 (Pr.43)
Measured value
Lower limit level
Pr.132 (Pr.1144)
Time
Time
Output frequency
FU
DRY
ON ON
ON
Pr.1370Pr.1370 Pr.1370Pr.1370 Pr.1370Pr.1370