MJK Connect User manual

Installation and User Manual
Vol. I
Controller and RTU Unit
1GB Connect Manual 091215
Controller and RTU Unit
844003-002/841016-000/841516-000

Declaration of Conformity
Data Transmitter
Data Transmitter
Konformitetserklæring
Vi, MJK Automation A/S,
DK-2850 Nærum, påtager os
det fulde ansvar for at produktet
som denne erklæring angår,
er i overensstemmelse med
følgende standard(er) eller andre
normdokument(er).
EN61000-6-3/-4:2001,
EN61000-6-1/-2:1999
efter bestemmelserne i
direktiv
89/336/EEC; 92/31/EEC
Declaration of Conformity
We, MJK Automation A/S,
DK-2850 Nærum, declare un-
der our sole responsibility that
the product
to which this declaration relates
is in conformity with the follow-
ing standard(s) or other norma-
tive document(s).
EN61000-6-3/-4:2001,
EN61000-6-1/-2:1999
following the provisions of
Directive
89/336/EEC; 92/31/EEC
Konformitätserklärung
Wir, MJK Automation A/S,
DK-2850 Nærum, erklären in
alleiniger Verantwortung, dass
das Produkt
auf das sich diese Erklärung
bezieht mit der/den folgenden
Nor me(en) oder normativen
Dokument(en) übereinstimmt.
EN61000-6-3/-4:2001,
EN61000-6-1/-2:1999
Gemäss den Bestimmungen
der Richtlinie
89/336/EEC; 92/31/EEC
Declaration de conformite
Nous, MJK Automation A/S,
DK-2850 Nærum, déclarons
sous notre seule responsabilité
que le produit
auquel se réfère cette
déclaration est conforme á
la (aux) norme(s) ou autre(s)
document(s) normatif(s)
EN61000-6-3/-4:2001,
EN61000-6-1/-2:1999
conformément aux dispositions
de Directive
89/336/EEC; 92/31/EEC
Dichiarazione di conformità
Noi, MJK Automation A/S,
DK-2850 Nærum, dichiariamo
sotto la nostra esclusiva re-
sponsabilità che l’apparecchio
al quale questa dichiarazione
si riferisce, è conforme alla
seguente normativa(e) stan-
dard o ad altri documenti di
normativa(e)
EN61000-6-3/-4:2001,
EN61000-6-1/-2:1999
conformemente alla disposizioni
della Direzione
89/336/EEC; 92/31/EEC
Declaración de Conformidad
Nosotros, MJK Automa-
tion A/S, DK-2850 Nærum,
declaramos bajo nuestra
única responsabilidad que el
producto
al cual se refiere esta de-
claración, está en conformidad
con la(s) siguente(e) norma(s) u
otros documentos normativos
EN61000-6-3/-4:2001,
EN61000-6-1/-2:1999
según las disposiciones de la(s)
directiva(s)
89/336/EEC; 92/31/EEC
2GB Connect Manual 091215
Controller and RTU Unit

Volume I
1. Introduction 11
About this Manual ................................................12
2. Safety, Repair and Product Identification 15
Safety instructions ...............................................15
Physical Installation ...............................................15
Repair .........................................................15
Product Identification .............................................15
3. Specifications 17
Specifications ...................................................17
Order Numbers ..................................................19
4. Power Supply and Signal Terminals 21
Power Supply ...................................................22
Display Wires ....................................................23
Digital Inputs ....................................................24
Digital Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Analog Inputs ...................................................26
Analog Output ...................................................26
Serial Communication .............................................27
5. Configuration and Hook-up Examples 29
Connection to Digital Inputs ........................................30
Connection to Digital Outputs .......................................32
Connection to Analog Inputs ........................................34
Connection to a passive, analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Connection to an active, analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Connect Unit with Modem, one SuSix and one MagFlux . . . . . . . . . . . . . . . . . . 38
Installation and Connection of a PSTN Modem . . . . . . . . . . . . . . . . . . . . . . . . .40
Installation and Connection of a GSM/GPRS Modem . . . . . . . . . . . . . . . . . . . . 42
Installation and Connection of an RS-232 Modem . . . . . . . . . . . . . . . . . . . . . . . 44
Installation and Connection of Opto/Galvanic RS-232 Modem . . . . . . . . . . . . . 46
6. Startup 49
Preliminary Checks ...............................................49
Language Selection ...............................................49
The Display - One Device Connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
The Display - Multiple Devices Connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Display Keys ....................................................52
Table of Contents
3844003-002/841016-000/841516-000
Controller and RTU Unit

7. Connect Menus 53
Navigating the Menus .........................................53
Factory Defined Main Menu ....................................54
Setup ......................................................55
Connect Base 1 (Connect configuration) . . . . . . . . . . . . . . . . . . . . . . . . .56
Main Functions* ...................................................56
Connect Configuration / Individual Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Connect Configuration / Pump Control 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Pump Control 1 ..................................................58
Pumps setup ..................................................58
Measurement ..................................................61
Start/Stop levels ................................................61
Additional functions .............................................62
Create Overview Screen ..........................................70
Optimized raw water control ........................................71
Pumps .......................................................71
Frequency Converter Type ........................................72
Flow input .....................................................73
Frequency states ...............................................75
Functions Menu ................................................76
Adaptive optimizing .............................................78
Additional Functions .............................................79
Create Overview Screen ..........................................83
Optimized wastewater control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Pumps setup ..................................................84
Measurement ..................................................87
Frequency converter type .........................................89
Flow input .....................................................92
Level parameters ...............................................94
Functions Menu ................................................96
Adaptive optimizing .............................................98
Additional functions .............................................99
Create Overview Screen .........................................107
Signals (I/O) .....................................................109
Analog inputs ..................................................109
High alarm ...................................................112
Low alarm ....................................................113
Signal name ..................................................114
Analog outputs .................................................115
Digital inputs ...................................................118
Digital outputs ..................................................120
Functions Menu ..................................................122
Interlock .......................................................122
Storm Flow Calculation ...........................................129
4GB Connect Manual 091215
Controller and RTU Unit

Logical Functions ...............................................132
Preset counter ................................................135
Clock .......................................................135
Reset counter .................................................136
Data logger ....................................................137
Standard data logger ...........................................137
Extended data logger ...........................................137
Pump Control 2 .................................................142
Pumps setup .................................................142
Level ........................................................144
Start/stop levels ...............................................145
Create overview screen ..........................................146
Alarm call .......................................................147
Call list ........................................................148
Call at alarm off .................................................150
Call at voltage drop ..............................................150
Call at low battery ...............................................151
Automatic alarm off ..............................................151
Service Menu ....................................................152
Status .......................................................153
Day Shift Time ................................................153
Password ....................................................154
Unit Tag Name ................................................156
Factory Settings ...............................................156
Communication ...............................................157
Technician Menu ...............................................160
Calibration ...................................................160
Product data ..................................................163
Read/write reg. ................................................164
Display ....................................................165
Language .......................................................165
Dansk, Svenska, Nederlands .....................................165
GB English ...................................................165
Set Time/Date ....................................................166
Set Time/Date ................................................166
Time Format ..................................................166
Daylight saving ................................................166
Factory settings ..................................................167
Cancel ......................................................167
Delete log ....................................................167
Restore Default Language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
Restore Factory Settings .........................................167
Display SW Version ...............................................167
Display Data Logger ...............................................168
Setup overview screen .............................................170
5844003-002/841016-000/841516-000
Controller and RTU Unit

Network (Modbus) ..........................................171
Add device ......................................................171
Change Device Address ...........................................172
Remove device ...................................................172
Change display ID No. .............................................173
Set no. of retries ..................................................173
8. Mechanical dimensions 175
9. Maintenance 177
Service Agreement ..............................................177
Index IDX1-1
6GB Connect Manual 091215
Controller and RTU Unit

Appendix A. Pop-up and Error Messages 179
Appendix B. MJK-Field Link Software 181
A. Connect a PC to the Connect base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182
B. Update Base Firmware ........................................184
C. Connect a PC to the Connect display unit . . . . . . . . . . . . . . . . . . . . . . . . . 186
D. Save Log Data ...............................................187
E. Update Display Firmware .......................................188
Appendix C. Log Files 195
Appendix D. MJK Instrument Link Software 199
Appendix E. Front Panel Cut-out Template 201
Appendix F. Energy optimization - an example 203
Principle for Energy Optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
SCADA Parameters .........................................206
Control Principle ............................................207
Normal Operation ...............................................207
Flush Function ..................................................207
Depth Pumping .................................................207
Hardware ..................................................208
Frequency Converter .............................................208
Display ....................................................208
Automatic Optimization ......................................208
Annex 1 ...................................................209
Electrical connections of the Modbus cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Danfoss VLT configuration ........................................209
MagFlux .......................................................209
Menu Structures - Flow Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Wiring Diagram - Example ..........................................210
Appendix G. Two Interconnected Connect Units 213
Appendix H. Changing the Supply Voltage 215
Table of Contents
Volume II
7844003-002/841016-000/841516-000
Controller and RTU Unit

Menu Structures 218
Connect Menu ...................................................220
Connect Menu - continued 1 ........................................221
Connect Menu - continued 2 ........................................222
Main functions ...................................................224
Main functions - continued 1 ........................................225
Individual settings ................................................226
Pump Control 1 ..................................................228
Pump Control 1 - continued 1 ........................................229
Additional functions ...............................................230
Additional functions - continued 1 ....................................231
Pump monitoring .................................................232
Pump monitoring - continued 1 ......................................233
Pump monitoring - continued 2 ......................................234
Depth pumping ...................................................236
Depth pumping - continued 1 ........................................237
Energy-optimized Raw Water Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238
Energy-optimized Raw Water Control - continued 1 ......................239
Energy-optimized Raw Water Control - continued 2 ......................240
Additional Functions - Raw Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Energy-optimized Wastewater Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Energy-optimized Wastewater Control - continued 1 .....................243
Energy-optimized Wastewater Control - continued 2 .....................244
Additional Functions - Wastewater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Additional Functions - Wastewater - continued 1 ........................246
Create Overview Screen ...........................................247
Signals (I/O) .....................................................248
Signals (I/O) - continued 1 ...........................................249
Signals (I/O) - continued 2 ...........................................250
Signals (I/O) - continued 3 ...........................................251
Signals (I/O) - continued 4 ...........................................252
Signals (I/O) - continued 5 ...........................................253
Interlock ........................................................254
Interlock - continued 1 .............................................255
Storm Flow Calculation ............................................256
Storm Flow Calculation - continued 1 .................................257
Logical Functions .................................................258
Logical functions - continued 1 ......................................259
Logical functions - continued 2 ......................................260
Data logger ......................................................262
Data logger - continued 1 ...........................................263
Data logger - continued 2 ...........................................264
Pump Control 2 ..................................................266
Pump Control 2 - continued 1 ........................................267
State Machine ...................................................268
8GB Connect Manual 091215
Controller and RTU Unit

Alarm call .......................................................270
Alarm call - continued 1 ............................................271
Service menu ....................................................272
Service menu - continued 1 .........................................273
Service menu - continued 2 .........................................274
Service menu / Communication .....................................275
Service menu / Technician Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Service menu / Technician menu - continued 1 ..........................277
Display .........................................................278
Display - continued 1 ..............................................279
Display - continued 2 ..............................................280
Network (Modbus) ................................................282
Network (Modbus) - continued 1 .....................................283
Network (Modbus) - continued 2 .....................................284
List of Figures
Figure 1. Front Panel Screws ..............................................21
Figure 2. Connection Terminals and Fuse Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 3. Signal Terminals ................................................23
Figure 4. Connection to Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Figure 5. Connection to Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure 6. Connection to Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 7. Connection to a passive, analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Figure 8. Connection to an active, analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 9. Connect Unit with Modem, one SuSix and one MagFlux . . . . . . . . . . . . . . . . . .38
Figure 10. Hook-up for one Connect Unit with Modem, one SuSix and one MagFlux . . . .39
Figure 11. Installation and Connection of a PSTN Modem . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 12. Installation and Connection of a GSM/GPRS modem . . . . . . . . . . . . . . . . . . . . 42
Figure 13. Installation and Connection of an RS-232 Modem . . . . . . . . . . . . . . . . . . . . . . 44
Figure 14. Installation and Connection of Opto/Galvanic RS-232 Modem . . . . . . . . . . . . .46
Figure 15. Display and Keyboard for Reading and Programming . . . . . . . . . . . . . . . . . . . . 50
Figure 16. Setting the Display Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Figure 17. Mechanical Dimensions - Height x width . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
Figure 18. Mechanical Dimensions - Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
Figure 19. Field Link Opening Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182
Figure 20. Mount USB ...................................................182
Figure 21. Synchronize Device Time? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183
Figure 22. Link Status Display .............................................183
Figure 23. Save Screen Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183
Figure 24. Firmware/Connect .............................................184
Figure 25. Locate Base Firmware ..........................................184
Figure 26. Connect Flash Updating .........................................184
Figure 27. Transferring Firmware ...........................................185
9844003-002/841016-000/841516-000
Controller and RTU Unit

List of Tables
Table 1. Connect Display Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Table 2. Connect Base Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Table 3. Connect I/O Module 16-8-6-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Table 4. Connect communication modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Table 5. Connect Order Numbers .........................................19
Table 6. Internal Connect Communication Modules (modem) . . . . . . . . . . . . . . . . . . . . . 20
Table 7. Connect Accessories ............................................20
Table 8. Power Supply 12 VDC and 115 / 230 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Table 9. Internal Fuses ..................................................22
Table 10. Display wires ...................................................23
Table 11. Digital Inputs ...................................................24
Table 12. Digital Outputs .................................................25
Table 13. Analog Inputs ..................................................26
Table 14. Analog Output .................................................26
Table 15. RS-485 Serial Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 28. Programming Done. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185
Figure 29. Firmware Status ...............................................186
Figure 30. Save Log to File ...............................................187
Figure 31. Save ........................................................187
Figure 32. Firmware/Display ..............................................188
Figure 33. Locate Firmware ...............................................188
Figure 34. Confirm File Transfer ............................................188
Figure 35. Field Link Status ...............................................189
Figure 36. Contrast Setting ...............................................190
Figure 37. File/Languages ................................................190
Figure 38. Language Status ..............................................191
Figure 39. Select a Language Text File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191
Figure 40. Add Language/Language Pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192
Figure 41. Update Status ................................................192
Figure 42. Finishing the Update ............................................193
Figure 43. Example Log File ..............................................195
Figure 44. MJK Device Codes .............................................196
Figure 45. MJK Device Type Codes .........................................196
Figure 46. Graphical Display of Log File Data (in Excel) . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Figure 47. Front Panel Cut-out Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
Figure 48. Example of Energy Optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204
Figure 49. Two Interconnected Connect Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Figure 50. 230 VAC single-jumper location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215
Figure 51. 115 VAC Dual-jumper Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
10GB Connect Manual 091215
Controller and RTU Unit