MOBA MOBA-Matic MMC-1000 User manual

USER MANUAL
MOBA-Matic, CAN, as of Version
V2055
MMC-1000
Levelling System for paver, milling machines
and other mobile applications
Further applicable documents:
Specifications:
04-03-00415 | 04-21-21010 | 04-25-10300
04-21-10100 | 04-21-30070 | 04-60-11311
04-21-10102 | 04-21-40110 |
CE declaration of conformity
ENGLISH

Translation of the original user manual 10-02-50160
Article No.: 10-02-50170
Status: 18.07.2017
Please treat this user manual as confidential. It is exclusively intended for people
who will be involved with this product.
Text and graphic sections contained in this user manual have been compiled with
particular care. No liability can however be assumed for possible defects and their
effects.
Information about the layout arrangement and possibly existing errors should be
addressed to your dealer. We will of course take up and implement any sensible
suggestions and improvement proposals.
Some company and brand names as well as product descriptions are protected by
trademark or patent law.
All rights reserved. No part of these documents may be reproduced or transmitted
for any purpose without express written permission from MOBA, irrespective of the
manner or the means by which this occurs.
Please read this user manual in its entirety before initial use and
observe all the safety notices contained within. Always retain this
manual for future reference!
Copyright by
MOBA Mobile Automation AG
Kapellenstrasse 15
65555 Limburg / Germany
Internet: www.moba.de

Table of contents
3
Table of contents
Table of contents...................................................................................... 3
1General information...................................................................................... 8
Information relating to the user manual ..................................................... 8
Explanation of symbols............................................................................10
Limitation of liability.................................................................................11
Copyright protection ................................................................................12
Other applicable documents ....................................................................12
Spare parts .............................................................................................12
Final decommissioning / disablement .......................................................13
Disposal..................................................................................................13
Guarantee provisions ..............................................................................15
Customer Service.................................................................................15
2Fundamental safety instructions .................................................................16
Intended use ...........................................................................................17
2.1.1 Intended use of the machine..................................................................... 17
2.1.2 Improper use............................................................................................ 18
Operating limits .......................................................................................18
Modifications and rebuilding the product ..................................................19
Responsibility of the system owner ..........................................................20
2.4.1 Operating personnel................................................................................. 21
Special dangers ......................................................................................22

4
Table of contents
3Transport, packaging and storage.............................................................. 29
Transport inspection ............................................................................... 29
Transport ............................................................................................... 29
Storage .................................................................................................. 30
4Product description .................................................................................... 31
5Structure and function................................................................................ 33
Structure ................................................................................................ 33
Function description ............................................................................... 35
6Operating and display elements, operating modes .................................... 42
The control and display elements of the digital controller ......................... 42
6.1.1 The LED arrow .........................................................................................43
6.1.2 The LC Display.........................................................................................44
6.1.3 The control buttons:..................................................................................47
The display elements of the prop. Laser receiver..................................... 49
Fault indicators....................................................................................... 52
Operating modes.................................................................................... 52
Operating variants .................................................................................. 53
6.5.1 Standard operation ...................................................................................53
6.5.2 Operation with semi-automatic ..................................................................53
6.5.3 Operation with auto zero setting ................................................................54
7Installation and commissioning.................................................................. 55
Safety notices ........................................................................................ 55
Assembly works...................................................................................... 56
Wiring .................................................................................................... 62

Table of contents
5
8Operation .....................................................................................................67
Safety notices .........................................................................................67
8.1.1 Switching on and switching on message.................................................... 68
8.1.2 Controller-side display.............................................................................. 69
8.1.3 Zero adjustment ....................................................................................... 71
8.1.4 Differences in the operation variants ......................................................... 73
8.1.5 Retrofitting............................................................................................... 76
8.1.6 Switching off ............................................................................................ 76
User menu ..............................................................................................77
8.2.1 Sensor selection ...................................................................................... 80
8.2.2 Sensitivity setting..................................................................................... 81
8.2.3 Display for cross slope ............................................................................. 85
8.2.4 3D setpoint assignment ............................................................................ 86
8.2.5 Control window ........................................................................................ 87
8.2.6 Sampling factor........................................................................................ 89
8.2.7 Hydraulic kit setting.................................................................................. 93
Working with the slope sensor .................................................................95
8.3.1 Description .............................................................................................. 95
8.3.2 Information for assembly .......................................................................... 95
8.3.3 Actual value adjustment............................................................................ 96
8.3.4 Controlling with the slope sensor .............................................................. 97
Working with the Sonic-Ski® plus...........................................................101
8.4.1 Description ............................................................................................ 101
8.4.2 Information for the assembly and the working range................................. 102
8.4.3 Working with the Sonic-Ski® plus............................................................ 106
8.4.4 Controlling with the Sonic-Ski® plus for ground sensing ........................... 107
8.4.5 Controlling with the Sonic-Ski® plus in string line sensing ........................ 109
Working with the Digi-Rotary Sensor......................................................112
8.5.1 Description ............................................................................................ 112
8.5.2 Information for assembly and applications ............................................... 114
8.5.3 Controlling with the Digi rotary sensor (string line sensing)....................... 119

6
Table of contents
8.5.4 Controlling with the Digi Rotary Sensor (ground sensing)) ........................121
Working with the Dual-Sonic ..................................................................123
8.6.1 Assembling and setting up ......................................................................123
8.6.2 Controlling with the Dual-Sonic................................................................124
Working with the wire rope sensor..........................................................125
8.7.1 Description.............................................................................................125
8.7.2 Assembling and setting up ......................................................................126
8.7.3 Controlling with the wire rope sensor .......................................................128
Working with the Big Ski ........................................................................130
8.8.1 Sensor ID...............................................................................................130
8.8.2 Functionality...........................................................................................131
8.8.3 Information for assembly and installation .................................................131
8.8.4 Electrical system ....................................................................................133
8.8.5 Setting up...............................................................................................135
8.8.6 Switching from single sensor to Big Ski....................................................136
8.8.7 Controlling with the Big-Ski .....................................................................140
Working with the prop. Laser receiver ....................................................142
8.9.1 Safety notices.........................................................................................142
8.9.2 Assembling and setting up ......................................................................143
8.9.3 Controlling with the prop. Laser receiver ..................................................145
9Repair and maintenance ............................................................................146
Cleaning and drying...............................................................................146
Repair...................................................................................................147
10 Help in the event of faults ......................................................................148
Error messages and remedies ............................................................149
Safety notices ....................................................................................151
11 Technical data.........................................................................................152

Table of contents
7
12 Declaration of conformity.......................................................................161

8
General information
1 General information
Information relating to the user manual
General
This user manual contains fundamental information that is to be
observed during the operation and maintenance of the MOBA-
Matic.
A prerequisite for safe operation is the compliance with all
specified safety and handling instructions.
It is therefore essential that this user manual be read and utilised
by every person who is assigned with the works, such as e.g.
operation, troubleshooting and maintenance (service, care).
The user manual is an integral part of the product and must be
passed on to third parties or subsequent owners together with the
product when applicable. It must be accessible to the operating
personnel at the location where the product is used at all times.
In addition, the local accident prevention regulations for the area
of application of the product, the general safety regulations and
the safety requirements of the machine manufacturer must be
observed at all times.

General information
9
Due to the multiplicity of the possible applications, the function
range of the MOBA-Matic in this user manual is primarily
explained on the example of a blacktop paver.
Experience has shown that this is the machine model on which
the MOBA-Matic is most frequently used.
The MOBA-Matic is available equipped with a wide range of
sensor combinations.
When working with your MOBA-Matic System, always execute the
works according to this user manual. If your system is not
equipped with all sensors, then the description of these sensors
is irrelevant for you.
Rights to
amendments
We have taken every effort to ensure that this user manual is
correct and up-to-date. To maintain our technological advantage,
it may however be necessary to initiate amendments to the
product and its operation without prior notice which may, in
certain cases, differ from this user manual. In this case, your
MOBA supplier will always have a current copy of the user
manual ready for you. We do not accept liability for malfunctions,
faults, failures and resulting damage.
Figures
The figures in this user manual are provided for better
understanding. The figures in this user manual may not be to
scale or may differ slightly from the original illustrations.

10
General information
Explanation of symbols
Warning
notices
Warning notices in this user manual are marked by symbols.
These notices are described with signal words which express the
extent of the danger.
These notices must be strictly complied with and acted upon
diligently in order to prevent accidents as well as injuries to
people and property damage.
DANGER!
… indicates an immediate hazardous situation which will result in
death or serious injury when it is not prevented.
WARNING!
… indicates a potentially hazardous situation which could result in
death or serious injury when it is not prevented.
CAUTION!
… indicates a potentially hazardous situation which could result in
minor or slight injury when it is not prevented.
CAUTION!
… indicates a potentially hazardous situation which could result in
property damage when it is not prevented.
Tips and recommendations
NOTE!
… highlights useful tips and recommendations as well as
information for an efficient and malfunction-free operation.