Moeller MV4 Series User manual

Hardware and Engineering
MV4-...
Display units and Operator Panels
07/01 AWB-C2700-1347GB
1st edition 1999, 01/99
2nd edition 1999, 11/99
3rd edition 2000, 05/00
4th edition 2000, 08/00
5th edition 2001, 07/01
© Moeller GmbH, Bonn
Author: Norbert Mausolf
Production: Ruth Walrafen

Caution!
Dangerous electrical voltage!
Before commencing the installation
●Disconnect the power supply of the device.
●Ensure that the device cannot be
accidentally restarted.
●Verify isolation from the supply.
●Earth and short circuit.
●Cover or enclose neighbouring units
that are live.
●Follow the engineering instructions (AWA)
ofthe device concerned.
●Only suitably qualified personnel may work
on this device/system.
●Before installation and before touching
thedevice ensure that you are free of
electrostatic charge.
●Connecting cables and signal lines should
be installed so that inductive or capacitive
interference do not impair the automation
functions.
●Install automation devices and related
operating elements in such a way that they
are well protected against unintentional
operation.
●Suitable safety hardware and software
measures should be implemented for the
I/Ointerface so that a line or wire breakage
on the signal side does not result in
undefined states in the automation devices.
●Ensure a reliable electrical isolation of the
low voltage for the 24 volt supply. Only use
power supply units complying with
IEC60364-4-41 or HD 384.4.41 S2.
●Deviations of the mains voltage from the
rated value must not exceed the tolerance
limits given in the specifications, otherwise
this may cause malfunction and dangerous
operation.
●Emergency stop devices complying with
IEC/EN 60 204-1 must be effective in all
operating modes of the automation devices.
Unlatching the emergency-stop devices
must not cause uncontrolled operation
orrestart.
●Devices that are designed for mounting in
housings or control cabinets must only be
operated and controlled after they have been
installed with the housing closed. Desktop
orportable units must only be operated and
controlled in enclosed housings.
●Measures should be taken to ensure the
proper restart of programs interrupted after
avoltage dip or failure. This should not
cause dangerous operating states even for
ashort time. If necessary, emergency-stop
devices should be implemented.
All brand and product names are trademarks or
registered trademarks of the owner concerned.
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any otherprocess) or
processed, duplicated or distributed by means of
electronic systems without written permission of
Moeller GmbH, Bonn.
Subject to alterations without notice.

Moeller 07/01 AWB-C2700-1347GB
Contents
Part 1 Device Description Page 1-1 to 1-26
MV4-150-TA1
MV4-450-TA1
MV4-170-TA1
MV4-470-TA1
Part 2 Device Description Page 2-1 to 2-21
MV4-570-TA1/2
MV4-590-TA1/2
Part 3 Device Description Page 3-1 to 3-29
MV4-670-TA1/2
MV4-690-TA1/2
Part 4 Communications Card Description Page 4-1 to 4-55
ZB4-601-IF1
ZB4-609-IF1
Part 5 Communications Card Description Page 5-1 to 5-15
ZB4-604-IF1
PROFIBUS-DP
Part 6 Communications Card Description Page 6-1 to 6-12
ZB4-606-IF1
DeviceNet

Device Description MV4-150-TA1, MV4-450-TA1, MV4-170-TA1, MV4-470-TA1 1-1
Moeller 07/01 AWB-C2700-1347GB
Part 1
Touch Operator Panel
Device Description
MV4-150-TA1
MV4-450-TA1
MV4-170-TA1
MV4-470-TA1

Device Description MV4-150-TA1, MV4-450-TA1, MV4-170-TA1, MV4-470-TA1 1-2
Moeller 07/01 AWB-C2700-1347GB
Proper use
The device must only be used for the applications described in this device description and only in conjunction
with the components recommended by Moeller.
Warning !
For the trouble-free and reliable operation of this product proper transport, storage,
assembly and mounting, as well as careful operation must be ensured.
Do not switch on the device when it is covered with condensation. When changing its
location from a cold to warm area, allow the device to acclimatise to the new conditions
before commissioning.
No warranty claims will be accepted for faults arising from the improper handling of the
device.
The device should not be used for the implementation of any safety functions relating to
the protection of personnel and machinery.
No liability is accepted for claims for damages arising from a failure or functional defect
in the device.
All data specified in this document does not represent legally binding guaranteed
specifications.
Safety instructions for the user
This device description contains the information required for the proper use of the
products described therein. Sections 1 to 12 are aimed at technically qualified persons
and sections 13 to 19 at persons requiring no specific technical qualification.
Qualified persons in relation to the safety instructions in this device description or the
product itself are persons who:
are either design personnel familar with the safety concepts of automation,
or are operating personnel who are instructed in the handling of automation systems
and have a good knowledge of the contents of this device description relating to
operation,
or are commissioning and service personnel that have been properly trained and
authorised in the repair of such automation devices, and to commission circuit
components or systems in accordance with the relevant safety standards.

Device Description MV4-150-TA1, MV4-450-TA1, MV4-170-TA1, MV4-470-TA1 1-3
Moeller 07/01 AWB-C2700-1347GB
CONTENTS
1 Explanation of symbols............................................................................................................................ 1-4
2 Introduction.............................................................................................................................................. 1-5
3 Device Versions....................................................................................................................................... 1-5
3.1 Scope of Delivery............................................................................................................................. 1-6
4 Device mounting...................................................................................................................................... 1-7
4.1 General mounting instructions ......................................................................................................... 1-7
4.2 Dimensions of the 5.7″devices MV4-150-TA1(-xx1), MV4-450-TA1(-xx1)..................................... 1-8
4.3 Front panel cutouts for 5.7″devices ................................................................................................ 1-9
4.4 Dimensions of the 10,4″devices MV4-170-TA1(-xx1), MV4-470-TA1(-xx1)................................ 1-10
4.5 Front panel cutouts for 10,4″devices ............................................................................................ 1-10
5 Mounting instructions............................................................................................................................. 1-12
5.1 Mounting according to degree of protection IP 65......................................................................... 1-12
6 Connecting the system power supply.................................................................................................... 1-14
7 Connection to the communication interface.......................................................................................... 1-15
7.1 Preparing the connection cable (EMC).......................................................................................... 1-15
7.2 Preparing the shield connections................................................................................................... 1-16
8 Connection and function of the programming port (PROG PORT)....................................................... 1-17
9 Data transfer (Download Button)........................................................................................................... 1-18
9.1 Loading the runtime (GRSW)......................................................................................................... 1-18
9.2 Loading the project data (Download)............................................................................................. 1-19
10 Communications Cards and COM SLOT .......................................................................................... 1-20
11 Expansion and configuration options................................................................................................. 1-21
11.1 Additional 5 V power supply on programming port (PROG PORT)............................................... 1-21
12 Function and control LEDs ................................................................................................................ 1-21
13 Touch Screen..................................................................................................................................... 1-22
13.1 Basic Touch Screen function ......................................................................................................... 1-22
13.2 Power up function test.................................................................................................................... 1-22
13.3 Cleaning and maintenance of the Touch Screen........................................................................... 1-22
14 Display ............................................................................................................................................... 1-23
15 Maintenance and repair..................................................................................................................... 1-23
16 Disposal ............................................................................................................................................. 1-23
17 Technical Data................................................................................................................................... 1-24
18 EC Conformity.................................................................................................................................... 1-26
19 UL Listing........................................................................................................................................... 1-26

Device Description MV4-150-TA1, MV4-450-TA1, MV4-170-TA1, MV4-470-TA1 1-4
Moeller 07/01 AWB-C2700-1347GB
1 Explanation of symbols
Danger warnings
The following warnings are provided to ensure your personal safety and to protect the product described or
connected devices from damage.
Safety instructions and warnings for the prevention of danger to the life and health of users or service
personnel, as well as the prevention of damage to property are highlighted throughout this document by the
following symbols. This document always shows the different pictogrammes here for “Warnings” and “Notes”.
Warnings generally mean the following:
Indicates that death, serious injury or damage to property may occur if the relevant precautionary measures
are not observed.
The individual Warning pictogrammes have the following meaning:
Caution ! General !
This type of warning must be observed in order to prevent hazards during the operation
of the device and at other times. Observe the correct procedure.
Danger ! Electric shock !
Voltages may occur in electrical installations that may be dangerous to persons. The
touching of live parts may cause electric shock.
Caution! Observe proper ESD protection measures !
Electrostatic discharge may destroy some components.
Notes generally mean the following:
This indicates important information on the product or section of the operating instructions to which special
attention should be given.
The Note pictogramme has the following meaning:
Indicates important instructional information.

Device Description MV4-150-TA1, MV4-450-TA1, MV4-170-TA1, MV4-470-TA1 1-5
Moeller 07/01 AWB-C2700-1347GB
2 Introduction
The Touch Operator Panel MV4 are visualisation units that are provided with touch zone functions for
medium to high complexity automation systems. They meet all the requirements placed on a modern
visualisation unit.
The Touch Operator Panel must be loaded with the necessary project data before it can be used. The project
data is created and loaded using a PC and the MV4-CFG-1 configurator software (Galileo). This software is
described in a separate documentation. The data transfer between the PC and the Touch Operator Panel
(Download) is implemented via a serial interface. The project data is then stored inside the device in a
retentive memory.
The Touch Operator Panel are provided with a slot for the communications card (see Section 10) which
manages the communication with the automation device. The communications cards are described in part 4
and 5.
This device description should be used as a reference for the installation, connections, technical data,
commissioning, operation and maintenance of the units MV4-150-TA1(-xx1), MV4-450-TA1(-xx1), MV4-170-
TA1(-xx1), MV4-470-TA1(-xx1). The illustrations in this document are for the 10.4″version (see Section 3)
unless stated otherwise. The designation and function of the terminals and signals are the same, however,
for all versions.
3 Device Versions
Type designation Display size Display technology Resolution Power
supply
MV4-150-TA1(-xx1) 5.7″(145 mm) LCD passive monochrome (STN) VGA (320 x240) 24 V DC
MV4-450-TA1(-xx1) 5.7″(145 mm) LCD passive color (STN) ¼ VGA (320 x240) 24 V DC
MV4-170-TA1(-xx1) 10.4″(264 mm) LCD passive monochrome (STN) VGA (640 x480) 24 V DC
MV4-470-TA1(-xx1) 10.4″(264 mm) LCD passive color (STN) VGA (640 x480) 24 V DC
Units with the extention –xx1 are equipped with an acid-proof stainless steel front. These devices are
installed from the rear using threaded bolts.

Device Description MV4-150-TA1, MV4-450-TA1, MV4-170-TA1, MV4-470-TA1 1-6
Moeller 07/01 AWB-C2700-1347GB
3.1 Scope of Delivery
Device version
MV4 with aluminium front MV4-150-TA1
MV4-450-TA1
MV4-170-TA1
MV4-470-TA1
MV4 with stainless steel front MV4-150-TA1-xx1
MV4-450-TA1-xx1
MV4-170-TA1-xx1
MV4-470-TA1-xx1
Accessories:
Fixing screws for unit installation (4 off,
countersunk) •
Conter frame •
Seal for mounting the unit ••
Device and blind plate with knurled screw
for COM slot ••
Nuts and washers
10 x M4 with 5.7“ units; 16 x M5 with 10.4”
units
•
Power supply plug connector (3-pole plug-
in screw terminal, Phoenix Contact, Type:
MSTB 2.5/3-ST-5.08)
••
AWA ••

Device Description MV4-150-TA1, MV4-450-TA1, MV4-170-TA1, MV4-470-TA1 1-7
Moeller 07/01 AWB-C2700-1347GB
4 Device mounting
4.1 General mounting instructions
The Touch Operator Panels are suitable for installation in an enclosure which is closed from the rear. The
unit is installed directly from the front with four countersunk screws (standard version), or from the rear using
threaded bolts and nuts (stainless steel version).
After mounting the rear of the units must be accessible (Download button, see Section 9).
The mounting version allows protection in compliance with IP 65 (see Section 5.1).
The Touch Operator Panel can be operated at an ambient temperature of up to 50 °C (see Section 17). The
ambient temperature refers to the area directly in the vicinity of the lower cooling slits of a vertically mounted
device provided with unhindered air convection and mounted at a location no more than 2000 m above sea
level. The cooling slits must always be kept clear to ensure the proper cooling of the system.
Mounting inside an enclosure is possible provided that the permissible ambient temperature is observed. A
clearance of at least 30 mm from all sides of the enclosure must be observed in order to ensure sufficient air
circulation.
Avoid exposing the flat screen to direct sunlight. The radiation from the sun (UV component) reduces the
lifespan of the LCD display.
The cooling slits must be kept clear to ensure the proper cooling of the system.
Avoid exposing the flat screen to direct sunlight.
After mounting the rear of the device must be accessible (Download button).

Device Description MV4-150-TA1, MV4-450-TA1, MV4-170-TA1, MV4-470-TA1 1-8
Moeller 07/01 AWB-C2700-1347GB
4.2 Dimensions of the 5.7″
″″
″units MV4-150-TA1(-xx1), MV4-450-TA1(-xx1)
Note:
The standard unit with front hole mounting is shown in this illustration. The dimensions of the 5.7“ stainless
steel units are identical. Only the front panel cutout is different as a result of the intended rear installation
with threaded bolts (refer to the following section).

Device Description MV4-150-TA1, MV4-450-TA1, MV4-170-TA1, MV4-470-TA1 1-9
Moeller 07/01 AWB-C2700-1347GB
4.3 Front panel cutouts for 5.7″
″″
″units
a) MV4-150-TA1, MV4-450-TA1
Front panel cutout : 203 mm X
XX
X147 mm (centrally to fixing holes)
Fixing screws : M4 countersunk screw (supplied with unit)
b) MV4-150-TA1-xx1, MV4-450-TA1-xx1
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203 mm 211 mm 161 mm 147 mm 70.5 mm 70 mm 80.5 mm 4.5 mm

Device Description MV4-150-TA1, MV4-450-TA1, MV4-170-TA1, MV4-470-TA1 1-10
Moeller 07/01 AWB-C2700-1347GB
4.4 Dimensions of the 10.4″
″″
″devices MV4-170-TA1(-xx1), MV4-470-TA1(-xx1)
Note:
The standard unit with front hole mounting is shown in this illustration. The dimensions of the 5.7“ stainless
steel units are identical. Only the front panel cutout is different as a result of the intended rear installation
with threaded bolts (refer to the following section).

Device Description MV4-150-TA1, MV4-450-TA1, MV4-170-TA1, MV4-470-TA1 1-11
Moeller 07/01 AWB-C2700-1347GB
4.5 Front panel cutouts for 10.4″
″″
″devices
a) MV4-170-TA1, MV4-470-TA1
Front panel cutout : 316 mm X
XX
X244 mm (centrally to fixing holes)
Fixing screws : M5 countersunk screw (supplied with unit)
b) MV4-170-TA1-xx1, MV4-470-TA1-xx1
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316 mm 328 mm 256 mm 244 mm 86 mm 85 mm 66 mm 65 mm 6 mm

Device Description MV4-150-TA1, MV4-450-TA1, MV4-170-TA1, MV4-470-TA1 1-12
Moeller 07/01 AWB-C2700-1347GB
5 Mounting instructions
5.1 Mounting according to degree of protection IP 65
a) Installation of the unit with 4-hole aluminium front
For installation requiring IP 65 compliance the supplied conter frame and seal must be used. These ensure
that the necessary pressure is applied to the seal when mounting the unit in thin-walled front panels .
Special care should be taken during mounting to ensure correct sealing to IP 65.
1. Fit the front seal from the rear of the device.
2. Insert the unit into the panel cutout from the front (without any force).
3. The front seal must fit evenly between the front plate and the front panel.
4. Fit the conter frame from the rear of the device.
5. Tighten the countersunk screws on the device through the front panel onto the conter frame.
The countersunk screws must be tightened uniformly and securely.
6. Ensure the correct positioning and even pressure of the front seal.
Observe the general mounting instructions (see Section 4).
IP 65 can only be guaranteed with correct mounting.

Device Description MV4-150-TA1, MV4-450-TA1, MV4-170-TA1, MV4-470-TA1 1-13
Moeller 07/01 AWB-C2700-1347GB
b) Installation of the units with a stainless steel front
Special care should be taken during mounting to ensure correct sealing to IP 65.
1. Slide the front seal from the rear over the unit cover onto the fixing bolts.
2. Place the device from the front into the housing cutout.
3. The front seal must be make flat and uniform contact between the front plate and front cover.
4. The nuts must be uniformly and securely tightened.
5. Ensure correct positioning and application of even pressure of the front seal.
Pay close attention to the mounting instructions (→Section 4).

Device Description MV4-150-TA1, MV4-450-TA1, MV4-170-TA1, MV4-470-TA1 1-14
Moeller 07/01 AWB-C2700-1347GB
6 Connecting the system power supply
The Touch Operator Panel is classified to protection class 3. The system power supply must be connected to
an SELV (safety extra-low voltage) 24 V DC supply (see Section 17). The power supply is not isolated. The
0 V terminal is located directly on the housing potential. The power supply must be fuse protected
(2.5 A slow), (see Section 17). This can be accessed without having to open the device. The unit is protected
against reverse polarity, and the operation of the unit depends on correct polarity.
Observe the relevant regulations for the connection of the units.
Carry out the connection as follows:
– The cross-section of the supply cable must be between 0.75 mm² and 2.5 mm² .
– A lead or wire can be used for the connection.
– The power supply must be provided with the correct current rating (see Section 17), selectivity and
breaking capacity in accordance with the specified disconnection characteristics (see Section 17).
– A functional ground is not compulsory for correct operation. The GND is connected directly to the housing
potential.
The connector (socket strip with screw terminals) is supplied with the device.
Connector assignment:
+24 V GND 0 V
(Plug-in screw terminal: Phoenix Contact MSTB 2.5/3-ST-5.08)
Section of the connector panel with a view of the system
power supply plug connector and the fuse.
Designation Function
+24 V +24 V Power supply
GND Functional ground
0 V 0 V Power supply
III
GND
ZB4-601-IF

Device Description MV4-150-TA1, MV4-450-TA1, MV4-170-TA1, MV4-470-TA1 1-15
Moeller 07/01 AWB-C2700-1347GB
7 Connection to the communication interface
7.1 Preparing the connection cable (EMC)
The preparation of the data and signal cables is an important factor for the electromagnetic compatibility
(EMC) of the Touch Operator Panel, both in terms of interference immunity and emission.
All data cables on the Touch Operator Panel (PROG PORT) and on the card in the slot (COM SLOT) must
be shielded unless unshielded wiring is specified explicitly. Cables connected to the communications
interface must be laid separately to low-voltage cables when they come together (cable ducts in separate
partitions).
The cable shield must be made from copper braid. Only use a metal or metallised connector casing. Connect
the cable shield directly to the low-impedance connector casing on the unit. This ensures that the cable
shield is properly connected to the housing of the Touch Operator Panel via the screws and the protective
metal shroud of the plug connector (low-impedance).
The cables must also be shielded if they are not connected at the other end and are only used, for example,
for commissioning and servicing.
Refer to the operating instructions of the device manufacturers concerned as to how to connect the shield at
the other end. If no specifications are given, connect the cable shield also at this end to the metal or
metallised connector casing.
Avoid leaving the shield open. The data connections to be shielded involve the high-speed transfer of signals
between two active systems. The cable shield only functions against asymmetrical interference transients if
the shield is connected to the device earths (usually metallic device enclosure) at both ends.
Provide a potential equalisation conductor with a suitable cross-section between potentials (control cabinets)
if the Touch Operator Panel and the communications partner are installed in different control cabinets or at
different PE potentials (zero conductor potentials), and if the cable shield at both ends is directly or indirectly
connected to the protective earth conductor. This will prevent the occurrence of large compensation currents
on the shield and shield connections. These kinds of compensation currents of normally 50 Hz even occur in
normal operation and do not represent a problem for data transmission. However, they may cause the
destruction of the shield terminals and contacts, particularly in the event of short-circuits in the environment.
Special care should be taken with the connection to ensure interference-free operation.
The EMC values stated in the technical data can only be guaranteed if the cables are
manufactured according to the specifications.

Device Description MV4-150-TA1, MV4-450-TA1, MV4-170-TA1, MV4-470-TA1 1-16
Moeller 07/01 AWB-C2700-1347GB
7.2 Preparing the shield connections
The connections on the Touch Operator Panel and especially the communications card are mostly
implemented with D-subminiature connectors in accordance with DIN 41 652. Only use metal or metallised
connector casings with a cable clamp for strain relief fastened or clamped on one side of the connector. The
clamping of the cable shield ensures an optimum contact area and a low impedance connection with the
connector casing of the Touch Operator Panel.
The following procedure is recommended for making the low-impedance connection for the cable shield:
1. Strip the cable.
2. Shorten the exposed shield braid by approx. 3 cm.
3. Turn back the braid over the cable sheath.
4. Use a heat shrinkable tubing or rubber grommet to cover the exposed cable sheath with the folded
back shield braid so that 5 to 8 mm of exposed cable shield is left at the sheath end and is cleanly
covered at the back.
5. Fit the connector.
6. The cable is then fastened at the exposed shield braid and the cable sheath below it directly
underneath the cable clamp strap of the connector casing.
If plug connectors are used for communications cards (not D-subminiature plug
connectors to DIN 41 652), then follow the instructions in the relevant document
descriptions.

Device Description MV4-150-TA1, MV4-450-TA1, MV4-170-TA1, MV4-470-TA1 1-17
Moeller 07/01 AWB-C2700-1347GB
8 Connection and function of the programming port (PROG PORT)
The project data is loaded into the Touch Operator Panel (Download) via the programming port (PROG
PORT). The programming port can also be used to connect a serial printer for printing reports from the
application or for the communication via SUCOM-A protocol (from MV4-Configurator MV4-CFG-1, V 3.03).
Refer to the documentation of the MV4-configurator design software for information on
the connection and operation of a printer (printer installation).
For SUCOM-A communication select the PLC type “Moeller...PRG (COM)” in the MV4-configurator. The
required SUCOM-A cables ZB4-237-KB1 (for PS4) and ZB4-233-KB1 (for PS416) must be used with an
adapter (9-pol. SUB-D female connector to 9-pol. SUB-D female connector). This can be ordered under the
designation LT307.512.1.
The programming port is a standard RS 232 interface.
The GND terminal is located directly on the housing potential (see Section 17). Cables connected to the
PROG PORT must be laid separately to low-voltage cables.
Pin 9 can be provided with an optional +5 V (see Section 11).
PROG PORT
D-Sub 9 Pol male
Pin-No. Assignment Function
1 – Not assigned
2 RxD Receive data
3 TxD Send data
4 DTR Data terminal ready
5 GND Ground
6 DSR Ready for operation
7 – Not assigned
8 – Not assigned
9 (+5 V) +5 V Power supply (see Section 11)
Case Shield Cable shield
This manual suits for next models
12
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