Moeller MI4 User manual

Hardware and Engineering
MI4
Display and Operator Panels
05/01 AWB-C27-1293GB
1st published 1998, edition 09/97
2nd published 1999, edition 08/99
3rd published 2001, edition 05/01
See list of modifications on Page 3
© Moeller GmbH, Bonn
Author: Norbert Mausolf
Editor: Thomas Kracht
Translator: Dominik Kreuzer
All brand and product names are trademarks
or registered trademarks of the owner
concerned.
All rights reserved, including those of the
translation.
No part of this manual may be reproduced in
any form (printed, photocopy, microfilm or
any otherprocess) or processed, duplicated or
distributed by means of electronic systems
without written permission of Moeller GmbH,
Bonn.
Subject to alterations without notice.
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Warning!
Dangerous electrical voltage!
Before commencing the installation
●Disconnect the power supply of the
device.
●Ensure that devices cannot be
accidentally restarted.
●Verify isolation from the supply.
●Earth and short circuit.
●Cover or enclose neighbouring units that
are live.
●Follow the engineering instructions
(AWA) of the device concerned.
●Only suitably qualified personnel in
accordance with EN 50 110-1/-2
(VDE 0105 Part 100) may work on this
device/system.
●Before installation and before touching
the device ensure that you are free of
electrostatic charge.
●The functional earth (FE) must be
connected to the protective earth (PE) or
to the potential equalisation. The system
installer is responsible for implementing
this connection.
●Connecting cables and signal lines
should be installed so that inductive or
capacitive interference do not impair the
automation functions.
●Install automation devices and related
operating elements in such a way that
they are well protected against
unintentional operation.
●Suitable safety hardware and software
measures should be implemented for the
I/O interface so that a line or wire
breakage on the signal side does not
result in undefined states in the
automation devices.
●Ensure a reliable electrical isolation of
the low voltage for the 24 volt supply.
Only use power supply units complying
with IEC 60 364-4-41 (VDE 0100
Part 410) or HD 384.4.41 S2.
●Deviations of the mains voltage from
the rated value must not exceed the
tolerance limits given in the speci-
fications, otherwise this may cause
malfunction and dangerous operation.
●Emergency stop devices complying with
IEC/EN 60 204-1 must be effective in all
operating modes of the automation
devices. Unlatching the emergency-stop
devices must not cause restart.
●Devices that are designed for mounting
in housings or control cabinets must only
be operated and controlled after they
have been installed with the housing
closed. Desktop or portable units must
only be operated and controlled in
enclosed housings.
●Measures should be taken to ensure the
proper restart of programs interrupted
after a voltage dip or failure. This should
not cause dangerous operating states
even for a short time. If necessary,
emergency-stop devices should be
implemented.
●Wherever faults in the automation
system may cause damage to persons
or property, external measures must be
implemented to ensure a safe operating
state in the event of a fault or malfunction
(for example, by means of separate limit
switches, mechanical interlocks etc.).
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05/01 AWB-C27-1293GB
Contents
About This Manual 3
List of Modifications to the manual
AWB-C27-1293GB 3
MI4 documentation 3
Symbols used 3
1 Display Units And Operator Panels 4
Panel overview 4
Features 5
2 Engineering 8
Connections 8
Data connections 11
Connecting MI4 to PLC 12
Connecting a PC or printer to the MI4 20
Data interfaces of MI4-140-KF1 (hand-held) 23
Connect MI4 (hand-held) to PLC 26
Connecting the MI4 (hand-held)
to PC or printer (through CN2) 26
3 Installation 27
MI4 27
MI4-140-KF1 (hand-held) 29
Interface module 30
Replacing the battery 32
Insert labels 35
Protective film 36
4Operation 37
Ambient conditions 37
Servicing and maintaining the panels 37
Configuration 38
Key functions 39
LED indicators 48
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Contents
2
05/01 AWB-C27-1293GB
Appendix 50
Dimensions 50
Communication cables 54
Technical data 56
Index 72
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05/01 AWB-C27-1293GB
About This Manual
List of Modifications to
the manual
AWB-C27-1293GB
The following major changes have been made since
edition 09/99:
MI4 documentation This manual describes MI4 series display units and
operator panels.
Additional manuals for the MI4 include the following:
Training Guide (AWB27-1302GB)
User Interface for MI4-CFG-1-GB Configuration
Software (AWB-C27-1294GB)
Supplement manual for MI4-CFG-1-GB with new
functions from version 2.0 (AWB-C2700-1411GB)
MI4-PLC Communication:
Application module and function blocks
(AWB-C27-1303GB)
Symbols used The following symbols are used in this manual:
왘Indicates action to be taken.
Edition Date Page Keywords New Modifica-
tion
Omit-
ted
05/01 Complete
manual
New devices,
additional data interfaces
(Siemens MPI, DeviceNet, CANopen)
҂
Provides useful tips and additional information.
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05/01 AWB-C27-1293GB
1 Display Units And Operator Panels
Panel overview The display units and operator panels are divided
into three groups:
Text operator panels
These are distinguished by
the type of display (text-based/graphics-
capable),
the size of the display,
the number of interfaces,
the number of keys.
In addition, a hand-held unit and a device with
prepunched holes for electromechanical control
circuit devices are available.
Graphic operator panels with LCD display
These are distinguished by
the size and type of display
(colour or monochrome),
the number of keys.
Touch panels
These are distinguished by
the size and type of display
(colour or monochrome),
the number of additional buttons.
Depending on the device type, inputs are made
either using a keypad or a touch screen. In the latter
case, only slight pressure on the display triggers a
function (resistive touch technology).
All graphic/text/touch operator panels are equipped
with interfaces for configuration with a PLC or a PC.
Most of the units have a serial printer port.
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Features
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05/01 AWB-C27-1293GB
Features Overview
Table 1: Features of the text operator panels
1) For explanation, see legend on next page
2) The MI4-101-KC1, MI4-1x1-KE1 and MI4-131-KH1
units are supplied with a fitted Suconet-K interface.
3) Electromechanical keypads can be fitted
MI4 Display Operator
panel
Interfaces1) Plug-in
interface modules
LC display, text-based LC display, graphics-capable Rows x characters Resolution in pixels Numeric keypad F-keys with LED, labelling facility Total number of keys Sucom A/configuration (PLC PORT) Sucom A (PLC PORT) Configuration/printer (PC/PRINTER PORT) Suconet K (AUX PORT)
2)
PROFIBUS DP (AUX PORT) MPI (AUX PORT) DeviceNet (AUX PORT) CANopen (AUX PORT)
Text operator panel (not graphics-capable)
MI4-100-KC1 ✓–2҂20 – – 4 11 ✓– – ✓✓✓✓✓
MI4-101-KC1 ✓–2҂20 – – 4 11 ✓– – ✓✓✓✓✓
MI4-100-KE1 ✓–2҂20 – ✓919
✓– – ✓✓✓✓✓
MI4-101-KE1 ✓–2҂20 – ✓919
✓– – ✓✓✓✓✓
MI4-110-KE1 ✓–4҂20 – ✓919–
✓✓ ✓✓✓✓✓
MI4-111-KE1 ✓–4҂20 – ✓919–
✓✓ ✓✓✓✓✓
MI4-130-KH1 ✓–4҂40 – ✓16 35 – ✓✓ ✓✓✓✓✓
MI4-131-KH1 ✓–4҂40 – ✓16 35 – ✓✓ ✓✓✓✓✓
Text operator panel (graphics-capable)
MI4-110-KC1 – ✓4 ҂20 120 ҂32 4 11 ✓– ✓✓✓✓✓
MI4-110-KG2 – ✓4 ҂20 120 ҂32 ✓12 35 ✓– ✓✓✓✓✓
MI4-110-KG1 – ✓4 ҂20 120 ҂32 ✓12 35 – ✓✓ ✓✓✓✓✓
MI4-140-KF1
hand-held
– ✓8 ҂20 120 ҂64 ✓927–
✓✓ ✓–✓––
MI4-140-KI1 – ✓8 ҂40 240 ҂64 ✓23 47 – ✓✓ ✓✓✓✓✓
MI4-140-KJ13) – ✓8 ҂40 240 ҂64 ✓23 47 – ✓✓ ✓✓✓✓✓
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Features
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05/01 AWB-C27-1293GB
Table 2: Features of the graphic operator panels
1) A PC for uploading or downloading the configuration or
a printer can be connected to the PC/PRINTER PORT.
To the PLC PORT, the PLC for data transfer with the
Sucom A protocol is connected. On devices without
PC/PRINTER PORT, the PC or printer can also be
connected to this port with an adapter.
To the AUX PORT, the PLC for data transfer using the
respective bus protocol is connected.
2) The MI4-151-KF1 and MI4-451-KF1 units are supplied
with a fitted Suconet-K interface.
MI4 Display Control panel Inter-
faces1) Plug-in interface
modules
LCD passive monochrome LCD passive colour Rows x characters Display size in inches Resolution in pixels Resistive touch Numeric keypad F-keys with LED, labelling facility Total number of keys Sucom A (PLC PORT) Configuration/printer (PC/PRINTER PORT) Suconet K (AUX PORT)2) PROFIBUS DP (AUX PORT) MPI (AUX PORT) DeviceNet (AUX PORT) CANopen (AUX PORT)
MI4-151-KF1 ✓16 ҂40 5.6 320 ҂240 ✓10 37 ✓ ✓ ✓✓✓✓✓
MI4-451-KF1 ✓16 ҂40 5.6 320 ҂240 ✓10 37 ✓ ✓ ✓✓✓✓✓
MI4-150-KI1 ✓16 ҂40 5.6 320 ҂240 ✓33 57 ✓ ✓ ✓✓✓✓✓
MI4-450-KI1 ✓16 ҂40 5.6 320 ҂240 ✓33 57 ✓ ✓ ✓✓✓✓✓
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Features
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05/01 AWB-C27-1293GB
Table 3: Features of the touch operator panels
1) A PC for uploading or downloading the configuration or
a printer can be connected to the PC/PRINTER PORT.
To the PLC PORT, the PLC for data transfer with the
Sucom A protocol is connected. On devices without
PC/PRINTER PORT, the PC or printer can also be
connected to this port with an adapter.
To the AUX PORT, the PLC for data transfer using the
respective bus protocol is connected.
2) The MI4-151-TA1, MI4-451-TA1, MI4-161-TC1 and
MI4-471-TC1 units are supplied with a fitted Suconet-K
interface.
MI4 Display Control
panel
Inter-
faces1) Plug-in interface
modules
LCD passive monochrome LCD passive colour LCD active TFT Rows x characters Display size in inches Resolution in pixels Resistive touch F-keys with LED, labelling facility Total number of keys Sucom A (PLC PORT) Configuration/printer (PC/PRINTER PORT) Suconet K (AUX PORT)2) PROFIBUS DP (AUX PORT) MPI (AUX PORT) DeviceNet (AUX PORT) CANopen (AUX PORT)
MI4-151-TA1 ✓16 ҂40 5.6 320 ҂240 ✓––
✓✓ ✓✓✓✓✓
MI4-451-TA1 ✓16 ҂40 5.6 320 ҂240 ✓––
✓✓ ✓✓✓✓✓
MI4-161-TC1 ✓25 ҂80 9.5 640 ҂400 ✓29
✓✓ ✓✓✓✓✓
MI4-471-TC1 ✓30 ҂80 10.4 640 ҂480 ✓29
✓✓ ✓✓✓✓✓
MI4-150-TA1 ✓16 ҂40 5.6 320 ҂240 ✓––
✓✓ ✓✓✓✓✓
MI4-450-TA1 ✓16 ҂40 5.6 320 ҂240 ✓––
✓✓ ✓✓✓✓✓
MI4-550-TA1 ✓16 ҂40 5.6 320 ҂240 ✓––
✓✓ ✓✓✓✓✓
MI4-160-TA1 ✓30 ҂80 9.6 640 ҂480 ✓––
✓✓ ✓✓✓✓✓
MI4-470-TA1 ✓30 ҂80 10.4 640 ҂480 ✓––
✓✓ ✓✓✓✓✓
MI4-570-TA1 ✓30 ҂80 10.4 640 ҂480 ✓––
✓✓ ✓✓✓✓✓
MI4-580-TA1 ✓40 ҂100 12.1 800 ҂600 ✓––
✓✓ ✓✓✓✓✓
MI4-590-TA1 ✓48 ҂128 15 1024 ҂768 ✓––
✓✓ ✓✓✓✓✓
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05/01 AWB-C27-1293GB
2 Engineering
Connections Power supply and grounding
왘Connect the units as shown in the following
diagrams.
Figure 1: Connection diagram
햲Earth connection for 0 V line
햳Device housing earth connection
햴Power supply plug earth connection
MI 4-...
0 V
+24 V
0 V
+24 V
L1
N
PE
햴
햳
햲
For further explanation of the diagram legend,
see page 10.
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Connections
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05/01 AWB-C27-1293GB
Figure 2: Connecting the power supply and earthing
햴
2A R
24V DC
2
1
3
0V 24V
햳
Not all devices are fitted with a 2 A fuse.
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Connections
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05/01 AWB-C27-1293GB
햲Earthing the 0 volt cable (see Fig. 1)
The units can be operated earthed or unearthed. An
isolation monitoring device must be used for
unearthed operation.
햳Panel housing earth connection
The panel housing must always be earthed. The
earth connection is located next to the connector
sockets for the power supply. It is indicated by a
sticker bearing the symbol for earth. Use a 6.3 mm
fast-on plug for the power connection.
햴Power supply plug earth connection
In all cases, connect the earth connection of the plug
to earth. It is connected internally to the 0 V plug
connection through a capacitor-resistor combination
(10 nF, 100 V/1 M⍀).
Data plug earthing
The data plug housings for MI4 units are earthed.
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Data connections
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05/01 AWB-C27-1293GB
Data connections MI4 units are equipped with several connection
ports. The panels differ in their housing design,
electrical data and the protocol they use. The
following illustrations show the pin and socket
assignments of the cable connections to the PC,
printer and PLC.
Overview
Use the table to determine the required connection
type:
If you are not using standard cables, you may
only allocate those cable plug pins or sockets
required for the interface in question. Otherwise,
malfunctions may occur.
Connection type MI4-PORT Page
MI4 to PLC through
Sucom A PLC 12
Suconet K AUX 13
PROFIBUS-DP AUX 15
Siemens MPI AUX 17
DeviceNet AUX 18
CANopen AUX 19
MI4 to PC or printer PC/PRINTER 21
PLC (with adapter) 22
MI4 (hand-held) to PLC
through
Sucom A CN3 26
Suconet K CN1 26
Siemens MPI CN1 26
MI4 (hand-held) to PC or
printer
CN2 26
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Connecting MI4 to PLC
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05/01 AWB-C27-1293GB
Connecting MI4 toPLC SUCOM-Aprotocol
For serial communication with various PLC systems,
use the PLC PORT of the MI4. The PLC PORT
supports RS 232, RS 485, RS 422 and Current Loop
20 mA. Please use only the specified data cable.
Figure 3: Sucom A communication cable
햲Connection to the data plug
housing
QPlug qSocket
1
SUB D
PLC PORT
15
MI4
PLC PORT
MI4
PLC PORT
MI4
PLC PORT
3
5
a
a
5
2
3
ZB4-2B7-KB1
PS4-150
PS4-200
PS4-300
2
3
5
a
a
3
2
5
ZB4-2B3-KB1
PS416
햲
6
14
햲
7
3
ZB4-2B3-KB2
PS416
RS 485
RS 232
RS 232
2
Pin Function
1 Frame Earth
2RxD
3TxD
4 +5 V output (F100 mA)
5GND
6CHA–
7CHB–
8 Tx+ 20 mA
9Tx–20 mA
10 RTS
11 CTS
12 Rx+ 20 mA
13 Rx- 20 mA
14 CHA+
15 CHB+
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Connecting MI4 to PLC
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05/01 AWB-C27-1293GB
Suconet K protocol
Precondition: To operate MI4 units with Suconet K,
the ZB4-501-IF1 interface module must be
connected. The following MI4 units are delivered in
that state:
For all other devices, the Suconet K interface module
must be ordered and fitted separately (see
Section “Interface module”, page 30).
The connection to a PLC with the Suconet K protocol
is made through the AUX PORT of the MI4. The AUX
PORT supports RS 485 communication.
MI4-101-KC1 MI4-151-KF1 MI4-161-TC1
MI4-101-KE1 MI4-451-KF1 MI4-471-TC1
MI4-111-KE1 MI4-151-TA1
MI4-131-KH1 MI4-451-TA1
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Connecting MI4 to PLC
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05/01 AWB-C27-1293GB
Figure 4: Assignment of the Suconet K communication
cable (cable with plug)
햲Connection to the data
plug housing
QPlug
1
SUB D
AUX PORT
91
4
7
3
ZB4-231-KB1
aa
MI4
AUX PORT
PS4-150
PS4-200
PS4-300
RS 485
3
7
3
7
ZB4-233-KB2
aa
MI4
AUX PORT
PS416
RS 485
3A
7B
Bus termination with Suconet K
If the MI4 is the last station on a Suconet line, a
bus terminating resistor should be provided for
this device. The bus terminating resistor for the
MI4 is supplied as a plug and can be ordered
under the type designation ZB4-043-AD1
(Order No. 203512).
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Connecting MI4 to PLC
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05/01 AWB-C27-1293GB
PROFIBUS-DP protocol
Precondition: To use the MI4 units with
PROFIBUS-DP, the ZB4-504-IF1 interface module
must be connected (see Section “Interface module”,
page 30).
All MI4 panels from the listed serial numbers
onwards can be fitted with the ZB4-504-IF1
PROFIBUS-DP interface:
Table 4: MI4 units compatible with PROFIBUS-DP
Panel PROFIBUS-DP
compatible from
serial number
MI 4-100-KC1 51
MI 4-100-KE1 102
MI 4-101-KC1 181
MI 4-101-KE1 215
MI 4-110-KE1 76
MI 4-111-KE1 295
MI 4-130-KH1 40
MI 4-131-KH1 81
MI 4-151-KF1 59
MI 4-151-TA1 55
MI 4-161-TC1 99
MI 4-451-KF1 100
MI 4-451-TA1 110
MI 4-471-TC1 12
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Connecting MI4 to PLC
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05/01 AWB-C27-1293GB
The connection to a PLC with the PROFIBUS-DP
protocol is made through the AUX PORT of the MI4.
The AUX PORT supports RS 485 communications.
Figure 5: PROFIBUS-DP communication cable
Cables and plugs must be ordered and assembled
separately.
햲Connection to data plug housing
햳ZB4-209-DS2
쎱Plug
1
SUB D
AUX PORT
93
8
3
8
ZB4-900-KB1
a
b
a
b
MI4
AUX PORT
PS416-NET-440
LE4-504-BS1
RS 485
3 RxD/TxD-P
5DGND
6VP(+5V)
8 RxD/TxD-N
Non-designated pin connectors may not be
assigned because they are specified in the
PROFIBUS-DP standard.
Type
designation
Article No.
Cable ZB4-900-KB1 206983
Plug ZB4-209-DS2 206982
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Connecting MI4 to PLC
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05/01 AWB-C27-1293GB
Siemens MPI
Precondition: For communication through MPI, the
firmware version of the MI4 units must be 4.25 or
later. In addition, the ZB4-505-IF1/-IF2 interface
module (with/without potential isolation) must be
connected (see Section “Interface module”,
page 30).
The connection to a PLC with the MPI protocol is
made through the AUX PORT. The MI4 AUX PORT
supports RS 485 communication.
Figure 6: Siemens MPI communication cable
햲Connection to data plug housing
햳ZB4-209-DS2 plug
쎱Plug
1
SUB D
AUX PORT
9
AUX PORT
MI4
a
a
bb
5
8
3
5
8
3
SPS/PLC/API
3B
5GND
8A
For communication through MPI, the
PROFIBUS-DP cable can also be used.
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Connecting MI4 to PLC
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05/01 AWB-C27-1293GB
DeviceNet
Precondition: For communication through
DeviceNet, the firmware version of the MI4 units
must be 4.40 or later. In addition, the ZB4-506-IF1
interface module must be connected (see
Section “Interface module”, page 30).
The connection to a PLC with the DeviceNet protocol
is made through the AUX PORT of the MI4. The AUX
PORT supports RS 485 communications.
Figure 7: DeviceNet communication cable
햲ZB4-209-DS1 plug
햳Bus terminating resistor
1
SUB D
AUX PORT
9
2 CAN_L
3GND
5 CAN_SHLD
7 CAN_H
9 +24 V (Input)
a
b
5
9
3
Bare
V+(red)
V-(black)
CAN_H(white)
CAN_L(blue)
DeviceNet
7
2
3
5
1
2
3
4
5
1
4
2
121 OG1 %
0.25 W
MI4
AUX PORT
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