Moeller MI4 User manual

Moeller GmbH
Industrieautomation
Hein-Moeller-Straße 7–11
D-53115 Bonn
E-Mail: info@moeller.net
Internet: www.moeller.net
© 2002 by Moeller GmbH
Subject to alteration
AWB-C27-1293-GB xx/xx/XBS 12/04
Printed in the Federal Republic of Germany (0x/02)
Article No.: xxxxxx
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Building Automation SystemsIndustrial Automation
Hardware and Engineering
12/03AWB-C27-1293-GB
MI4
Display and Operator Panel
A
Rückenbreite bis 10 mm (1 Blatt = 0,106 mm für XBS)

All brand and product names are trademarks or registered
trademarks of the owner concerned.
1st published 1997, edition date 09/97
2nd edition 09/99
3rd edition 05/01
4th edition 03/03
5th edition 12/03
See revision protocol in the “About this manual“ chapter
© Moeller GmbH, 53105 Bonn
Author: Norbert Mausolf
Editor: Thomas Kracht
Translator: Dominik Kreuzer
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any other process) or
processed, duplicated or distributed by means of electronic
systems without written permission of Moeller GmbH, Bonn.
Subject to alteration without notice.
Rückenbreite festlegen! (1 Blatt = 0,106 mm)

I
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally
restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that
are live.
• Follow the engineering instructions (AWA)
of the device concerned.
• Only suitably qualified personnel in
accordance with EN 50110-1/-2
(VDE 0105 Part 100) may work on this
device/system.
• Before installation and before touching
the device ensure that you are free of
electrostatic charge.
• The functional earth (FE) must be
connected to the protective earth (PE) or
to the potential equalisation. The system
installer is responsible for implementing
this connection.
• Connecting cables and signal lines should
be installed so that inductive or capacitive
interference does not impair the
automation functions.
• Install automation devices and related
operating elements in such a way that they
are well protected against unintentional
operation.
• Suitable safety hardware and software
measures should be implemented for the
I/O interface so that a line or wire breakage
on the signal side does not result in
undefined states in the automation
devices.
• Ensure a reliable electrical isolation of the
low voltage for the 24 volt supply. Only
use power supply units complying with
IEC 60364-4-41 (VDE 0100 Part 410) or
HD 384.4.41 S2.
• Deviations of the mains voltage from the
rated value must not exceed the tolerance
limits given in the specifications, otherwise
this may cause malfunction and dangerous
operation.
•Emergencystopdevices complying with
IEC/EN 60204-1 must be effective in all
operating modes of the automation
devices. Unlatching the emergency-stop
devices must not cause restart.
• Devices that are designed for mounting in
housings or control cabinets must only be
operated and controlled after they have
been installed with the housing closed.
Desktop or portable units must only be
operated and controlled in enclosed
housings.
Moeller GmbH
Safety instructions
Warning!
Dangerous electrical voltage!

II
• Measures should be taken to ensure the
proper restart of programs interrupted
after a voltage dip or failure. This should
not cause dangerous operating states even
for a short time. If necessary, emergency-
stop devices should be implemented.
• Wherever faults in the automation system
may cause damage to persons or property,
external measures must be implemented to
ensure a safe operating state in the event
of a fault or malfunction (for example, by
means of separate limit switches,
mechanical interlocks etc.).

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12/03 AWB-C27-1293GB
Contents
About This Manual 3
List of Modifications 3
MI4 documentation 3
Symbols used 3
1 Display Units And Operator Panels 5
Panel overview 5
Features 6
2 Engineering 9
Connections 9
Data connections 12
Connecting MI4 to PLC 13
Connecting a PC or printer to the MI4 20
Data interfaces of MI4-140-KF1 (hand-held) 23
Connect MI4 (hand-held) to PLC 26
Connecting the MI4 (hand-held) to
PC or printer (through CN2) 26
3 Installation 27
MI4 27
MI4-140-KF1 (hand-held) 29
Interface module 30
Replacing the battery 32
Insert labels 35
4Operation 37
Ambient conditions 37
Servicing and maintaining the panels 37
Configuration 38
Key functions 39
LED indicators 48

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12/03 AWB-C27-1293GB
About This Manual
List of Modifications The following major changes have been made since
edition 09/99:
MI4 documentation This manual describes MI4 series display units and
operator panels.
Additional manuals for the MI4 include the following:
Training Guide (AWB27-1302GB)
User Interface for MI4-CFG-1-GB Configuration
Software (AWB-C27-1294GB)
MI4-PLC Communication:
Application module and function blocks
(AWB-C27-1303GB)
Symbols used The following symbols are used in this manual:
왘Indicates action to be taken.
Edition Date Page Keywords New Modification Omitted
05/01 Complete
manual
New devices,
additional data interfaces
(Siemens MPI, DeviceNet, CANopen)
03/03 MI4-140-TA1, MI4-170/570-KH1,
12/03 MI4-110-KD1, MI4-130-TA1
)Provides useful tips and additional information.

4
12/03 AWB-C27-1293GB

5
12/03 AWB-C27-1293GB
1 Display Units And Operator Panels
Panel overview The display units and operator panels are divided
into three groups:
Text operator panels
These are distinguished by
the type of display (text-based/graphics-
capable),
the size of the display,
the number of interfaces,
the number of keys.
In addition, a hand-held unit and a device with
prepunched holes for electromechanical control
circuit devices are available.
Graphic operator panels with LCD display
These are distinguished by
the size and type of display
(colour or monochrome),
the number of keys.
Touch panels
These are distinguished by
the size and type of display
(colour or monochrome),
the number of additional buttons.
Depending on the device type, inputs are made
either using a keypad or a touch screen. In the latter
case, only slight pressure on the display triggers a
function (resistive touch technology).
All graphic/text/touch operator panels are equipped
with interfaces for configuration with a PLC or a PC.
Most of the units have a serial printer port.

Display Units And Operator
Panels
6
12/03 AWB-C27-1293GB
Features Overview
Table 1: Features of the text operator panels
1) For explanation, see legend on next page
2) The MI4-101-KC1, MI4-1x1-KE1 and MI4-131-KH1
units are supplied with a fitted Suconet-K interface.
3) Electromechanical keypads can be fitted
MI4 Display Operator
panel
Interfaces1) Plug-in
interface modules
LC display, text-based
LC display, graphics-capable
Rows x characters
Resolution in pixels
Numeric keypad
F-keys with LED,
labelling facility
Total number of keys
Sucom A/configuration
(PLC PORT)
Sucom A (PLC PORT)
Configuration/printer
(PC/PRINTER PORT)
Suconet K (AUX PORT)
2)
PROFIBUS DP (AUX PORT)
MPI (AUX PORT)
DeviceNet (AUX PORT)
CANopen (AUX PORT)
Text operator panel (not graphics-capable)
MI4-100-KC1 j–220 – – 4 11 j– – jjjjj
MI4-101-KC1 j–220 – – 4 11 j– – jjjjj
MI4-100-KE1 j–2 20 – j919
j– – jjjjj
MI4-101-KE1 j–220 – j919
j– – jjjjj
MI4-110-KE1 j–420 – j919–
jj jjjjj
MI4-111-KE1 j–420 – j919–
jj jjjjj
MI4-130-KH1 j–440 – j16 35 – jj jjjjj
MI4-131-KH1 j–440 – j16 35 – jj jjjjj
Text operator panel (graphics-capable)
MI4-110-KC1 – j4 20 120 32 4 11 j– – jjjjj
MI4-110-KD1 – j4 20 120 32 j919
j– – jjjjj
MI4-110-KG2 – j4 20 120 32 j12 35 j– – jjjjj
MI4-110-KG1 – j4 20 120 32 j12 35 – jj jjjjj
MI4-140-KF1
Handheld
– j8 20 120 64 j927–
jj j–j––
MI4-140-KI1 – j8 40 240 64 j23 47 – jj jjjjj
MI4-140-KJ13) – j8 40 240 64 j23 47 – jj jjjjj

Features
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12/03 AWB-C27-1293GB
Table 2: Features of the graphic operator panels
1) A PC for uploading or downloading the configuration or
a printer can be connected to the PC/PRINTER PORT.
To the PLC PORT, the PLC for data transfer with the
Sucom A protocol is connected. On devices without
PC/PRINTER PORT, the PC or printer can also be
connected to this port with an adapter.
To the AUX PORT, the PLC for data transfer using the
respective bus protocol is connected.
2) The MI4-151-KF1 and MI4-451-KF1 units are supplied
with a fitted Suconet-K interface.
MI4 Display Control panel Inter-
faces1) Plug-in interface
modules
LCD passive monochrome
LCD passive colour
TFT
Rows x characters
Display size in inches
Resolution in pixels
Resistive touch
Numeric keypad
F-keys with LED, labelling facility
Total number of keys
Sucom A (PLC PORT)
Configuration/printer (PC/PRINTER PORT)
Suconet K (AUX PORT)2)
PROFIBUS DP (AUX PORT)
MPI (AUX PORT)
DeviceNet (AUX PORT)
CANopen (AUX PORT)
MI4-151-KF1 j16 40 5,6 320 240 j10 37 j j jjjjj
MI4-451-KF1 j16 40 5,6 320 240 j10 37 j j jjjjj
MI4-150-KI1 j16 40 5,6 320 240 j33 57 j j jjjjj
MI4-450-KI1 j16 40 5,6 320 240 j33 57 j j jjjjj
MI4-170-KH1 j30 80 10,4 640 480 j23 50 j j jjjjj
MI4-570-KH1 j30 80 10,4 640 480 j23 50 j j jjjjj

Display Units And Operator
Panels
8
12/03 AWB-C27-1293GB
Table 3: Features of the touch operator panels
MI4 Display Control
panel
Inter-
faces1) Plug-in interface
modules
LCD passive monochrome
LCD passive colour
LCD active TFT
Rows x characters
Display size in inches
Resolution in pixels
Resistive touch
F-keys with LED,
labelling facility
Total number of keys
Sucom A (PLC PORT)
Configuration/printer
(PC/PRINTER PORT)
Suconet K (AUX PORT)2)
PROFIBUS DP (AUX PORT)
MPI (AUX PORT)
DeviceNet (AUX PORT)
CANopen (AUX PORT)
MI4-151-TA1 j16 40 5,6 320 240 j––
jj jjjjj
MI4-451-TA1 j16 40 5,6 320 240 j––
jj jjjjj
MI4-161-TC1 j25 80 9,5 640 400 j29
jj jjjjj
MI4-471-TC1 j30 80 10,4 640 480 j29
jj jjjjj
MI4-130-TA1 j16 40 3,8 320 240 j–––
3–jjjjj
MI4-140-TA1 j16 40 5,6 320 240 j––
jj jjjjj
MI4-150-TA1 j16 40 5,6 320 240 j––
jj jjjjj
MI4-450-TA1 j16 40 5,6 320 240 j––
jj jjjjj
MI4-550-TA1 j16 40 5,6 320 240 j––
jj jjjjj
MI4-160-TA1 j30 80 9,6 640 480 j––
jj jjjjj
MI4-470-TA1 j30 80 10,4 640 480 j––
jj jjjjj
MI4-570-TA1 j30 80 10,4 640 480 j––
jj jjjjj
MI4-580-TA1 j40 100 12,1 800 600 j––
jj jjjjj
MI4-590-TA1 j48 128 15 1024 768 j––
jj jjjjj
1) A PC for uploading or downloading the configuration or a printer can be connected to
the PC/PRINTER PORT.
To the PLC PORT, the PLC for data transfer with the Sucom A protocol is connected. On
devices without
PC/PRINTER PORT, the PC or printer can also be connected to this port with an adapter.
To the AUX PORT, the PLC for data transfer using the respective bus protocol is
connected.
2) The MI4-151-TA1, MI4-451-TA1, MI4-161-TC1 and
MI4-471-TC1 units are supplied with a fitted Suconet-K interface.
3) Port can also be used for engineering.

9
12/03 AWB-C27-1293GB
2 Engineering
Connections Power supply and grounding
왘Connect the units as shown in the following
diagrams.
Figure 1: Connection diagram
햲Earth connection for 0 V line
햳Device housing earth connection
햴Power supply plug earth connection
MI 4-...
0 V
+24 V
0 V
+24 V
L1
N
PE
햴
햳
햲
)For further explanation of the diagram legend,
see page 11.

Engineering
10
12/03 AWB-C27-1293GB
Figure 2: Connecting the power supply and earthing
햴
2A R
24V DC
2
1
3
0V 24V
햳
)Not all devices are fitted with a 2 A fuse.

Connections
11
12/03 AWB-C27-1293GB
햲Earthing the 0 volt cable (see Fig. 1)
The units can be operated earthed or unearthed. An
isolation monitoring device must be used for
unearthed operation.
햳Panel housing earth connection
The panel housing must always be earthed. The
earth connection is located next to the connector
sockets for the power supply. It is indicated by a
sticker bearing the symbol for earth. Use a 6.3 mm
fast-on plug for the power connection.
햴Power supply plug earth connection
In all cases, connect the earth connection of the plug
to earth. It is connected internally to the 0 V plug
connection through a capacitor-resistor combination
(10 nF, 100 V/1 M⍀).
Data plug earthing
The data plug housings for MI4 units are earthed.

Engineering
12
12/03 AWB-C27-1293GB
Data connections MI4 units are equipped with several connection
ports. The panels differ in their housing design,
electrical data and the protocol they use. The
following illustrations show the pin and socket
assignments of the cable connections to the PC,
printer and PLC.
Overview
Use the table to determine the required connection
type:
)If you are not using standard cables, you may
only allocate those cable plug pins or sockets
required for the interface in question. Otherwise,
malfunctions may occur.
Connection type MI4-PORT Page
MI4 to PLC through ...
Sucom A PLC 13
Suconet K AUX 14
PROFIBUS-DP AUX 16
Siemens MPI AUX 17
DeviceNet AUX 18
CANopen AUX 19
MI4 to PC or printer PC/PRINTER 21
PLC (with adapter) 22
MI4 (hand-held) to PLC through ...
Sucom A CN3 26
Suconet K CN1 26
Siemens MPI CN1 26
MI4 (hand-held) to PC or printer CN2 26

Connecting MI4 to PLC
13
12/03 AWB-C27-1293GB
Connecting MI4 to PLC SUCOM-A protocol
For serial communication with various PLC systems,
use the PLC PORT of the MI4. The PLC PORT
supports RS 232, RS 485, RS 422 and Current Loop
20 mA. Please use only the specified data cable.
Figure 3: Sucom A communication cable
햲Connection to the data plug
housing
QPlug qSocket
1
SUB D
PLC PORT
15
MI4
PLC PORT
MI4
PLC PORT
MI4
PLC PORT
3
5
a
a
5
2
3
ZB4-2B7-KB1
PS4-150
PS4-200
PS4-300
2
3
5
a
a
3
2
5
ZB4-2B3-KB1
PS416
햲
6
14
햲
7
3
ZB4-2B3-KB2
PS416
RS 485
RS 232
RS 232
2
Pin Function
1 Frame Earth
2RxD
3TxD
4+5Voutput(F100 mA)
5GND
6CHA–
7CHB–
8 Tx+ 20 mA
9 Tx– 20 mA
10 RTS
11 CTS
12 Rx+ 20 mA
13 Rx- 20 mA
14 CHA+
15 CHB+

Engineering
14
12/03 AWB-C27-1293GB
Suconet K protocol
Precondition: To operate MI4 units with Suconet K,
the ZB4-501-IF1 interface module must be
connected. The following MI4 units are delivered in
that state:
For all other devices, the Suconet K interface module
must be ordered and fitted separately (see
Section “Interface module”, page 30).
The connection to a PLC with the Suconet K protocol
is made through the AUX PORT of the MI4. The AUX
PORT supports RS 485 communication.
MI4-101-KC1 MI4-151-KF1 MI4-161-TC1
MI4-101-KE1 MI4-451-KF1 MI4-471-TC1
MI4-111-KE1 MI4-151-TA1
MI4-131-KH1 MI4-451-TA1

Connecting MI4 to PLC
15
12/03 AWB-C27-1293GB
Figure 4: Assignment of the Suconet K communication
cable (cable with plug)
햲Connection to the data
plug housing
QPlug
1
SUB D
AUX PORT
91
4
7
3
ZB4-231-KB1
aa
MI4
AUX PORT
PS4-150
PS4-200
PS4-300
RS 485
3
7
3
7
ZB4-233-KB2
aa
MI4
AUX PORT
PS416
RS 485
3A
7B
)Bus termination with Suconet K
If the MI4 is the last station on a Suconet line, a
bus terminating resistor should be provided for
this device. The bus terminating resistor for the
MI4 is supplied as a plug and can be ordered
under the type designation ZB4-043-AD1
(Order No. 203512).

Engineering
16
12/03 AWB-C27-1293GB
PROFIBUS-DP protocol
Precondition: To use the MI4 units with
PROFIBUS-DP, the ZB4-504-IF1/-IF2 interface
module must be connected (see Section “Interface
module”, page 30).
The connection to a PLC with the PROFIBUS-DP
protocol is made through the AUX PORT of the MI4.
The AUX PORT supports RS 485 communications.
Figure 5: PROFIBUS-DP communication cable
Cables and plugs must be ordered and assembled
separately.
햲Connection to data plug housing
햳ZB4-209-DS2
쎱Plug
1
SUB D
AUX PORT
93
8
3
8
ZB4-900-KB1
a
b
a
b
MI4
AUX PORT
PS416-NET-440
LE4-504-BS1
RS 485
3RxD/TxD-P
5DGND
6VP(+5V)
8RxD/TxD-N
)Non-designated pin connectors may not be
assigned because they are specified in the
PROFIBUS-DP standard.
Type
designation
Article No.
Cable ZB4-900-KB1 206983
Plug ZB4-209-DS2 206982
Other manuals for MI4
2
Table of contents
Other Moeller Control Panel manuals