Moeller SmartWire SWIRE-GW-DP Parts list manual

Connection
System
SmartWire
SWIRE-GW-DP
Moeller GmbH
Industrieautomation
Hein-Moeller-Straße 7–11
D-53115 Bonn
E-Mail: [e-mail]
Internet: www.moeller.net
© 2006 by Moeller GmbH
Änderungen vorbehalten
AWB1251-1590GB Doku/Doku/xxx 11/06
Printed in Germany (0x/0x)
Article No.: xxxxxx
4 *patpks#nycmyn*
Rückentext
Hardware and
Function Description
11/06 AWB1251-1590GB
A
A A
We keep power under control. We keep power under control.
Rückenbreite bis 10 mm (1 Blatt = 0,106 mm für XBS)

All brand and product names are trademarks or registered
trademarks of the owner concerned.
1st published 2006, edition date 11/06
© 2006 Moeller GmbH
Author: Wolfgang Nitschky
Editor: Heidrun Riege
Translator: David Long
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any other process) or
processed, duplicated or distributed by means of electronic
systems without written permission of Moeller GmbH, Bonn.
Subject to alteration without notice.
Rückenbreite festlegen! (1 Blatt = 0,106 mm)

I
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally
restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that
are live.
• Follow the engineering instructions (AWA)
of the device concerned.
• Only suitably qualified personnel in
accordance with EN 50110-1/-2
(VDE 0105 Part 100) may work on this
device/system.
• Before installation and before touching
the device ensure that you are free of
electrostatic charge.
• The functional earth (FE) must be
connected to the protective earth (PE) or
to the potential equalisation. The system
installer is responsible for implementing
this connection.
• Connecting cables and signal lines should
be installed so that inductive or capacitive
interference does not impair the
automation functions.
• Install automation devices and related
operating elements in such a way that they
are well protected against unintentional
operation.
• Suitable safety hardware and software
measures should be implemented for the
I/O interface so that a line or wire breakage
on the signal side does not result in
undefined states in the automation
devices.
• Ensure a reliable electrical isolation of the
low voltage for the 24 volt supply. Only
use power supply units complying with
IEC 60364-4-41 (VDE 0100 Part 410) or
HD 384.4.41 S2.
• Deviations of the mains voltage from the
rated value must not exceed the tolerance
limits given in the specifications, otherwise
this may cause malfunction and dangerous
operation.
•Emergencystopdevices complying with
IEC/EN 60204-1 must be effective in all
operating modes of the automation
devices. Unlatching the emergency-stop
devices must not cause restart.
• Devices that are designed for mounting in
housings or control cabinets must only be
operated and controlled after they have
been installed with the housing closed.
Desktop or portable units must only be
operated and controlled in enclosed
housings.
Moeller GmbH Safety instructions
Warning!
Dangerous electrical voltage!

II
• Measures should be taken to ensure the
proper restart of programs interrupted
after a voltage dip or failure. This should
not cause dangerous operating states even
for a short time. If necessary, emergency-
stop devices should be implemented.
• Wherever faults in the automation system
may cause damage to persons or property,
external measures must be implemented to
ensure a safe operating state in the event
of a fault or malfunction (for example, by
means of separate limit switches,
mechanical interlocks etc.).

1
11/06 AWB1251-1590GB
About this manual 3
Intended users 3
Additional device manuals 3
Reading convention 4
1 About the PROFIBUS-DP gateway
SWIRE-GW-DP 5
System overview 5
Design of the SWIRE-GW-DP 6
Description of function 6
2 Installation 9
Set PROFIBUS-DP station address 9
Connect SmartWire connection cable 10
Connect supply voltages 11
Connect PROFIBUS-DP 12
Connection assignment PROFIBUS-DP 13
Terminating resistors 14
EMC-conformant wiring of the network 14
Potential separations 15
Data transfer rates – automatic baud rate detection16
Maximum distances/bus cable lengths 16
3 Commissioning 19
Initial switch on 19
Meaning of the status LEDs 20
–Ready-LED 20
– U-Aux-LED 20
– SmartWire LED 21
– PROFIBUS LED 21
Contents

Contents
2
11/06 AWB1251-1590GB
4 PROFIBUS-DP functions 23
Configuration of the DP master 23
Slave modules 24
– Universal module 24
–SWIRE-DILmodule 24
– SWIRE-4DI-2DO-R module 25
Diagnostic data 26
– Diagnostics information format 27
– Meaning of the diagnostics information 29
GSD file 32
Fault-finding 33
Appendix 35
Technical Data 35
–General 35
– Environmental conditions 36
– Electromagnetic compatibility (EMC) 37
– Dielectric strength 37
– Power supply voltages 38
–LEDdisplays 39
– PROFIBUS-DP 39
– SmartWire system 40
Dimensions 41
Index 43

3
11/06 AWB1251-1590GB
About this manual
Intended users This manual is intended for automation technicians and
engineers. Extensive knowledge regarding the PROFIBUS-DP
fieldbus and programming of a PROFIBUS-DP master are
assumed. Furthermore, you should also be familiar with the
handling of the SmartWire system.
Additional device manuals Further information concerning the SmartWire topic can be
found in:.
• Connection system SmartWire, modules
AWB1210+1251-1591,
• Connection system SmartWire, EASY223-SWIRE
AWB2528+1251-1589.
The manuals are available for download on the Internet as
PDF files. They can be quickly located at
http://www.moeller.net/en/support by entering the
document number as the search term.

About this manual
4
11/06 AWB1251-1590GB
Reading convention Symbols used in this manual have the following meanings:
XIndicates instructions to be followed.
For greater clarity, the name of the current chapter is shown
in the header of the left-hand page and the name of the
current section in the header of the right-hand page. This
does not apply to pages at the start of a chapter and empty
pages at the end of a chapter.
hAttention!
Warns of the risk of material damage.
iCaution!
Warns of the possibility of serious damage and slight
injury.
jWarning!
Indicates the risk of major damage to property, or serious
or fatal injury.
hDraws your attention to interesting tips and
supplementary information.

5
11/06 AWB1251-1590GB
1 About the PROFIBUS-DP gateway
SWIRE-GW-DP
The communication module SWIRE-GW-DP has been
developed for automation tasks with the PROFIBUS-DP
fieldbus. The SWIRE-GW-DP is a gateway and can only be
operated in conjunction with the SmartWire system. The
PROFIBUS-DP gateway always operates with a modular DP
slave in the PROFIBUS-DP network.
System overview The SmartWire connection system is integrated into a
PROFIBUS-DP system as a modular DP slave.
Figure 1: Integration of the SWIRE-GW-DP in a DP network
aMaster area, PLC or PC
bSlave area with SmartWire system
a
b
M M M M M

About the PROFIBUS-DP
gateway SWIRE-GW-DP
6
11/06 AWB1251-1590GB
Design of the
SWIRE-GW-DP
Figure 2: Device view
aConnection to PROFIBUS_DP, 9-pole SUB-D socket,
apage 12
bConfiguration button, apage 19
c4 green status LEDs, apage 20
dGateway power supply terminal, apage 11
eContactor coil (aux.) power supply terminal, apage 11
fSocket Out for SmartWire connection cable, apage 10
gDIP switch for the address setting of the PROFIBUS-DP module,
apage 9
Description of function The gateway SWIRE-GW-DP enables the conection of the
SmartWire system to a PROFIBUS-DP communication
network. The SmartWire system can consist of a line with a
maximum of 16 slaves. The slaves can be eithar SmartWire
modules for DILM or SmartWire I/O modules. The following
data can be transmitted by the selection of the
corresponding SmartWire modules:
d
e
c
b
a
fg

Description of function
7
11/06 AWB1251-1590GB
• SmartWire module for DILM
Figure 3: SWIRE-DIL
– Contactor switching state feedback and PKZM0
switching state feedback
(Read, as viewed from the PROFIBUS-DP master)
– Contactor control ON/OFF
(Write, as viewed for PROFIBUS-DP master)
• SmartWire-I/O module
Figure 4: SWIRE-4DI-2DO-R
– Input data of the SmartWire modules (4 bit)
(Read, as viewed from PROFIBUS-DP master)
– Control of the relay outputs of the SmartWire module
(2 bit)
(Write, as viewed by the PROFIBUS-DP master)

8
11/06 AWB1251-1590GB

9
11/06 AWB1251-1590GB
2 Installation
Set PROFIBUS-DP station
address
Every PROFIBUS-DP slave requires its own unique address in
the PROFIBUS-DP network.
The PROFIBUS-DP address in the SWIRE-GW-DP is set using
7 DIP switches 2 to 8 in binary format. DIP switch 1 is not
assigned with a function. Accordingly addreses 0 to 127 can
be set. Valid addresses for the SWIRE-GW-DP in the
PROFIBUS-DP are 1 to 125.
Figure 5: Bottom of device SWIRE-GW-DP
Figure 6: Default delivery setting SWIRE-GW-DP (address 126)
XSet the slave address slave address on DIP switch gon
the bottom of the gateway in the PROFIBUS-DP
(apage 10).
g
ON 12345678

Installation
10
11/06 AWB1251-1590GB
Figure 7: Setting of the slave address
Connect SmartWire
connection cable
The slaves in the SmartWire system are connected unsing 6-
pole connection cables available in different lengths
(aAWB1210+1251-1591GB). The cables feature
connectors at both ends.
XInsert the 6-pole SmartWire connection cable into the OUT
socket on the bottom of the device.
Figure 8: Connecting SWIRE-GW-DP
XConnect the other SmartWire stations.
off
on
1
1
2
4
8
16
32
64
2345678
not used
hAttention!
The total cable length of the SmartWire line may not
exceed a maximum of 400 cm.

Connect supply voltages
11
11/06 AWB1251-1590GB
Connect supply voltages The gateway SWIRE-GW-DP is operated with a 24 V DC
supply voltage (achapter “Technical Data”, page 35). An
additional 24 V DC control voltage is provided for the
contactor coils.
XConnect the SWIRE-GW-DP via the connection terminals
24 V and 0 V to the 24 V DC power supply.
XConnect the 24 V DC control voltage for the contactor
coils via the connection terminals Aux 24 V and 0 V.
Figure 9: Connecting the power supply
The terminals are suitable for cables from AWG22 to AWG16
or for stranded cables with a cross-section of 0.5 to
1.5 mm2. The terminals must be tightened with a torque of
0.6 Nm.
24V
0.6 x3.5
L01+
L01–
1 A 3A
U
e
= 24 V H
(20.4 – 28.8 V H)
0V24V0V
0.6 Nm
hThe gateway is protected by a 1 A gG/gL line protection
fuse or a 1 A miniature circuit-breaker featuring
characteristic C.
The fusing of the incoming supply for the contactor coils is
implemented using 3 A gG/gL fuses or a 3 A miniature
circuit-breake featuring characteristic Z.

Installation
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11/06 AWB1251-1590GB
Connect PROFIBUS-DP The SWIRE-GW-DP is connected to the PROFIBUS-DP
fieldbus with a special PROFIBUS-DP cable from the Moeller
accessory range.
XConnect the 9-pole SUB D connector of the PROFIBUS-DP
cable to the SUB D connector.
The cable type has an influence on the maximum available
bus cable length and thus on the data transfer rate.
jWarning!
In safety-relevant applications the power supply providing
power to the SmartWire system must feature a PELV
power supply unit (protective extra low voltage).

Connection assignment
PROFIBUS-DP
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11/06 AWB1251-1590GB
Connection assignment
PROFIBUS-DP
The terminals 3, 8 and shield are enough for data transfer.
Pin Signal name Designation
1not used –
2not used –
3 RxD/TxD-P
(B line)
Receive/Send data P
4CNTR-P/RTS Request to Send
5DGND Data ground
6VP +5 V DC for external bus
termination
7not used –
8 RxD/TxD-N
(A line)
Receive/Send data P
9not used –
6
7
8
9
2
3
4
5
1
4
3
8
5
6
CNTR-P
RxD/TxD-P (B/B')
RxD/TxD-N (A/A')
DGND
VP

Installation
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11/06 AWB1251-1590GB
Terminating resistors The first and last slaves of a PROFIBUS-DP fieldbus segment
must be terminated with a switched on terminating resistor.
The bus termination resistors are connected externally. The
external connection can be implemented either with a
separate terminating resistor or by a special SUB D
connector.
The PROFIBUS-DP data plug from Moeller allows switching
on and off both termination resistors.
EMC-conformant wiring of
the network
Undesired faults can occur on the fieldbus due to
electromagnetic interference. They can be minimised
beforehanc by the implementation of suitable EMC
measures. These include:
• EMC-conformant system configuration,
• EMC compliant cable installation and
• measures which do not allow potential differences to
occur,
• correct installation of the PROFIBUS system (cables,
connection of the bus connectors,…).
The electromagnetic interference can be significantly
reduced by the use of a cable screen (shield). The following
illustration indicates the correct method for connection of
the shield.

Potential separations
15
11/06 AWB1251-1590GB
Figure 10: Shielding of network cable
Potential separations The following electrical isolation measures apply for the
SWIRE-GW-DP interfaces:
• Potential isolation of the PROFIBUS-DP to the supply
voltage and to the SmartWire system,
• No isolation between the supply voltage for the gateway
and the supply voltage for the contactor coils,
• No potential isolation between the supply voltages and
the SmartWire system.
for top-hat rail for mounting plate
M4
ZB4-102-KS1
ZB4-102-KS1
FM 4/TS 35
(Weidmüller)
KLBü 3-8 SC
(Weidmüller)

Installation
16
11/06 AWB1251-1590GB
Data transfer rates –
automatic baud rate
detection
After switch on the gateway SWIRE-GW-DP automatically
detects the baud rate used in the PROFIBUS-DP network.
However, at least one slave in the network must transfer
data in order for the detection to be possible.
The following baud rates are supported:
• 9.6 … 12,000 kBit/s.
Maximum distances/bus
cable lengths
Two bus cable variants are specified in the IEC 61158. Cable
type B should no longe be used with new applications as it
is out of date. With cable type A all baud rates up to
12000 kbit/s can be used. In addition to the standard cable,
there are also cables available for underground installation,
festooned cables and trailed cables.
Table 1: Cable parameters
The following bus segment lengths result from specified
cable parameters.
Parameters Cable type A
Surge impedance in O135 … 165 at 3 … 20 MHz
Effective capacitance (pF/m) < 30
Loop resistance (O/km) < 110
Conductor diameter (mm) > 0,64
Core cross-section (mm2) > 0.34