molex 207129 Series User manual

AT-1200 Air Crimp Tool Head
Doc No. ATS-640073000 Release Date: 12-22-03 UNCONTROLLED COPY age 1 of 6
Revision: C Revision Date: 11-10-06
Air Powered
Crimp Tool Head
Krimptite


Application Tooling
Specification S eet
Order No. 64007
-
30
00
Engineering No. AT 1200
FEATURES
 Quick-change tool head for the 19279-0001 (AT-200)
 Tooling kit is interchangeable with other kits in the 64001 and 64003 Series
 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
 neumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping
SCOPE
roducts: Krimptite™ Flag Ring and Spade Terminals, 18–22 AWG. This tool head is intended for use in the
19279-0001 (AT-200) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch.
Testing
Mec anical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.
The following charts show the UL specifications for various wire sizes. The tensile strength is shown in
pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor.
Wire Size (AWG)
*UL
-
486 A
22
8
20
13
18
20
*UL - 486 A - Terminals (Copper conductors only)
The following is a partial list of the product part numbers and their specifications that this tool is designed to
run. We will be adding to this list and an up to date copy is available on www.molex.com.
Wire Size: 18
–
22 A
WG 0.80
–
0.35mm²
Terminal No. Terminal Eng No. (REF)
Wire Strip Lengt
Insul
ation Diameter
Max
imum
In.
mm
In.
mm
19041
-
0001
B
-
142
-
06
.281
7.14
N/A
N/A
19041
-
0003
B
-
142
-
08
.281
7.14
N/A
N/A
19041
-
0005
B
-
142
-
10
.281
7.14
N/A
N/A

AT-1200 Air Crimp Tool Head
Doc No. ATS-640073000 Release Date: 12-22-03 UNCONTROLLED COPY age 2 of 6
Revision: C Revision Date: 11-10-06
WIRE
TERMINAL
Figure 2
JAWS
OPEN
SAFETY
SHIELD
LOCATOR
TERMINAL
WIRE
CONDUCTOR
PUNCH
Figure 3
CONDUCTOR
ANVIL
Operation
Refer to the instruction manual for the 19279-0001 (AT-200) for mounting this
crimp tool head.
Crimping Terminals
1. Slip the ring or spade of the flag terminal under the locator tab and center
the terminal barrel into the conductor punch of the lower jaw. Make sure the
open side of the barrel is facing down. See Figure 1.
Caution: Never operate this tool without the supplied safety shield in place. Never place fingers in the
tool nests.
2. Insert the properly stripped wire into the terminal barrel. See Figure 3.
3. ush on the wire to assure it is fully seated in the terminal. See Figure 2 and 3. Cycle the tool.
4. Remove the crimped terminal. Inspect for proper crimp.
Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down
in the tool if using unbrazed product, as this will provide higher pull force values.
Figure 1
LOCATOR
TAB
TERMINAL

AT-1200 Air Crimp Tool Head
Doc No. ATS-640073000 Release Date: 12-22-03 UNCONTROLLED COPY age 3 of 6
Revision: C Revision Date: 11-10-06
Maintenance
It is recommended that each operator of the tool be made aware of,
and responsible for, the following maintenance steps:
1. Remove dust, moisture and other contaminants with a clean
brush, or soft, lint-free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are
protected with a thin coat of high quality machine oil. Do not oil
excessively. This tool was engineered for durability, but like any
fine piece of equipment it needs cleaning and lubrication for a
maximum service life of trouble-free crimping. Use a light oil such as 30 weight automotive oil used at the
oil points shown in Figure 4, every 5,000 crimps or monthly will significantly enhance the tool life and ensure
a stable calibration.
4. When tool is not in use store the tool in a clean, dry area.
Tool Calibration
A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this tool, measurements
should be taken from each conductor nest and compared to this chart. The tool should be lubricated prior to
recalibration to ensure consistent measurements.
Nest Color Code
Wire Range
“X” Dimension Conductor Crimp
Crimp Inspection Marking
AWG
mm²
Mean
Go
No Go
Red
18
-
22
0.80
–
0.35
.082
.077
.088
---
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All
vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of
30 days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or
exchange will not be applicable to altered, misused or damaged tools.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
“ X ”
NOT POSSIBLE TO PIN GAUGE, MEASURE A
CRIMPED UNINSULATED TERMINAL OR SLUG*
*
SOLDER, LEAD OR
SIMILAR SOFT METAL
LUBRICATION POINTS
(BOTH SIDES)
LIGHT OIL (EVERY MONTH
OR 5,000 CRIMPS)
Figure 4

AT-1200 Air Crimp Tool Head
Doc No. ATS-640073000 Release Date: 12-22-03 UNCONTROLLED COPY age 4 of 6
Revision: C Revision Date: 11-10-06
2
3
1
Figure 5
#4 40 X 1/8
LONG BHCS
4
5
PARTS LIST
Item
Order No
Description
Quantity
64007
-
3000
Crimp Tool Head
Fig
ure
5
1
6400
5
-
0000
Basic Air Tool Head
1
2
64003
-
08
75
Locator Assembly
1
3
64003
-
30
70
Tooling Kit
1
Tooling Kit Only
4
64003
-
3002
Conductor Anvil
1
5
64003
-
3001
Conductor unch
1

AT-1200 Air Crimp Tool Head
Doc No. ATS-640073000 Release Date: 12-22-03 UNCONTROLLED COPY age 5 of 6
Revision: C Revision Date: 11-10-06
Figure 6
3
3
2
2
2
4
1
(4)
(4)
(
2)
(4)
2
2
(2)
(2)
2
Parts List (Continued)
Item
Order No.
Description
Quantity
64005
-
0000
Basic Air Tool Head
Fig
ure
6
1
64005
-
0103
Nose Guard
1
2
64000
-
0077
Repair Kit (Springs, Rods ivots, Rings, and Washers)
1
3
N/A
M4 by 12
L
ong
Freedrive an Head Screw
2
**
4
N/A
3/16” by 3/8” Long Dowel in
1**
** Available from
an Industrial supply company such as MSC (1
-
800
-
645
-
7270).

AT-1200 Air Crimp Tool Head
Doc No. ATS-640073000 Release Date: 12-22-03 UNCONTROLLED COPY age 6 of 6
Revision: C Revision Date: 11-10-06
Air Powered
Crimp Tool Head
Krimptite


Certificate of Calibration
Order No. 64007
-
30
00
Engineering No. AT 1200
Tool Order Number _______________
Tool Eng. Number _______________
Tool Revision ___________________
Serial Number __________________
Date of Manufacture ______________
in Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.
Range Conductor Nest # 1 = ___________Actual = __________
Technician _____________________
Date of Calibration ________________
Calibration should be done every 5,000 cycles or 3 months.
Tools should be lubricated during this operation.
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