molex 64005-0900 User manual

AT7050 Air Crimp Tool Head
Doc No. 64005-0900 Release Date: 10-10-02 UNCONTROLLED COPY Page 1 of 7
Revision: F Revision Date: 05-11-05
Air Powered Crimp Tool Head
Operating Instruction Sheet
And Specifications
Part No. 64005-0900
Eng. No. AT 7050
(Replaces 19283-0048)
FEATURES
 Quick-change tool head for the 19279-0001 (AT-200)
 Tooling kit is interchangeable with other kits in the 64001 and 64003 Series
 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
 Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping
SCOPE
Nylon closed end connectors 12–22 AWG. This tool head is intended for use in the 19279-0001 (AT-200) either hand held or with
optional bench adapter 19078-0307 (ATBA) and foot switch.
Testing
Mechanical
The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections. The following charts
show the UL specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable
force to break or separate terminal from the conductor.
Wire Size (AWG) UL – 486 C
22 8
20 10
18 10
16 15
14 25
12 35
* UL – 486 C –Closed end connectors and Wire Nuts.
The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding
to this list and an up to date copy is available on www.molex.com.
Wire SizeTerminal
No.
Terminal
Eng No. (REF) AWG mm²Wire Combinations
19160-0009 NC-2212 12 - 22 (3.30-0.35) See Chart 1
19160-0010 NC-2212-L 12 - 22 (3.30-0.35) See Chart 1
19160-0011 NC-2212-BA 12 - 22 (3.30-0.35) See Chart 1

AT7050 Air Crimp Tool Head
Doc No. 64005-0900 Release Date: 10-10-02 UNCONTROLLED COPY Page 2 of 7
Revision: F Revision Date: 05-11-05
OPERATION
Refer to the instruction manual for the 19279-0001 (AT200) for
mounting this crimp tool head.
Wire Preparation
Pre-twisted wire not required for OEM applications. For Solid Wire strip leads to 3/8 of an inch. Insert into connector and crimp (OEM
only).
For stranded wire strip leads to approximately 3/4 of an inch. Twist the wire combination even and tight. Trim stripped pre-twisted area
to 3/8 of an inch and insert into connector and crimp. For more information follow the Quality Crimping Handbook.
CHART 1
Wire Combinations for Nylon- Insulated Closed End Connectors
Part No. 191600009 (NC-2212)
Wire Gauge (AWG)
Wire Type 14 16 18 20 22 Rating
Stranded or Solid 1 1 UL & CSA
Stranded or Solid 1 1 UL & CSA
Stranded or Solid 1 2 UL & CSA
Stranded or Solid 1 1 1 UL & CSA
Stranded or Solid 1 1 2 UL & CSA
Stranded or Solid 1 1 1 UL & CSA
Stranded or Solid 1 1 2 UL & CSA
Stranded or Solid 1 1 3 UL & CSA
Stranded or Solid 1 1 UL & CSA
Stranded or Solid 1 2 UL & CSA
Stranded or Solid 1 3 UL & CSA
Stranded or Solid 1 1 UL & CSA
Stranded or Solid 1 2 CSA
Stranded or Solid 1 3 CSA
Stranded or Solid 1 4 CSA
Stranded or Solid 1 1 1 1 CSA
Stranded or Solid 3 UL & CSA
Stranded or Solid 2 UL & CSA
Stranded or Solid 2 1 UL & CSA
Stranded only 2 2 UL & CSA
Stranded or Solid 2 1 UL & CSA
Stranded or Solid 2 2 UL & CSA
Stranded or Solid 2 1 UL & CSA
Stranded or Solid 2 2 UL & CSA
Stranded or Solid 2 3 UL & CSA
Stranded or Solid 2 1 1 UL & CSA
Stranded or Solid 2 1 1 UL & CSA
Stranded or Solid 2 1 1 UL & CSA
Stranded or Solid 1 1 2 UL & CSA
Stranded or Solid 1 1 UL & CSA
Stranded or Solid 1 1 UL & CSA
Stranded or Solid 1 2 UL & CSA
Stranded or Solid 1 3 UL & CSA
Stranded or Solid 1 1 UL & CSA
Stranded or Solid 1 2 UL & CSA
Stranded or Solid 1 3 UL & CSA
Stranded or Solid 1 4 UL & CSA
Stranded or Solid 1 1 UL & CSA
Stranded or Solid 1 2 UL & CSA
Stranded or Solid 1 3 UL & CSA
Stranded or Solid 1 4 UL & CSA
Stranded or Solid 1 5 UL & CSA
Wire Combinations for Nylon- Insulated Closed End Connectors
Part No. 191600009 (NC-2212)
Wire Gauge (AWG)Wire Type 14 16 18 20 22 Rating
Stranded or Solid 1 2 1 UL & CSA
Stranded or Solid 1 2 1 UL & CSA
Stranded or Solid 1 2 2 UL & CSA
Stranded or Solid 1 1 1 UL & CSA
Stranded or Solid 1 2 1 UL & CSA
Stranded or Solid 1 1 2 UL & CSA
Stranded Only 5 UL only
Stranded or Solid 4 UL & CSA
Stranded or Solid 4 1 UL & CSA
Stranded or Solid 4 1 UL & CSA
Stranded or Solid 3 UL & CSA
Stranded or Solid 3 1 UL & CSA
Stranded or Solid 3 2 UL & CSA
Stranded or Solid 3 1 UL & CSA
Stranded or Solid 3 2 UL & CSA
Stranded or Solid 3 3 UL & CSA
Stranded or Solid 3 1 1 UL & CSA
Stranded or Solid 2 UL & CSA
Stranded or Solid 2 1 UL & CSA
Stranded or Solid 2 2 UL & CSA
Stranded or Solid 2 3 UL & CSA
Stranded or Solid 2 1 UL & CSA
Stranded or Solid 2 2 UL & CSA
Stranded or Solid 2 3 UL & CSA
Stranded or Solid 2 1 1 UL & CSA
Stranded or Solid 2 2 1 UL & CSA
Stranded or Solid 2 3 1 UL & CSA
Stranded or Solid 2 1 2 UL & CSA
Stranded or Solid 2 1 3 UL & CSA
Stranded or Solid 1 1 UL & CSA
Stranded or Solid 1 2 UL & CSA
Stranded or Solid 1 3 UL & CSA
Stranded or Solid 1 4 UL & CSA
Stranded or Solid 1 5 UL & CSA
Stranded or Solid 1 1 UL & CSA
Stranded or Solid 1 2 UL & CSA
Stranded or Solid 1 3 UL & CSA
Stranded or Solid 1 4 UL & CSA
Stranded or Solid 1 5 UL & CSA
Stranded or Solid 1 1 1 UL & CSA
Stranded or Solid 1 2 1 UL & CSA
Stranded or Solid 1 3 1 UL & CSA
Stranded or Solid 1 4 1 UL & CSA
Stranded or Solid 1 1 2 UL & CSA
3/8 “

AT7050 Air Crimp Tool Head
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Revision: F Revision Date: 05-11-05
Wire Combinations for Nylon- Insulated Closed End Connectors
Part No. 191600009 (NC-2212)
Wire Gauge (AWG)
Wire Type 14 16 18 20 22 Rating
Stranded or Solid 1 1 3 UL & CSA
Stranded or Solid 1 1 4 UL & CSA
Stranded or Solid 1 2 2 UL & CSA
Stranded or Solid 1 2 3 UL & CSA
Stranded or Solid 1 3 2 UL & CSA
Stranded or Solid 6 UL & CSA
Stranded or Solid 5 UL & CSA
Stranded or Solid 5 1 UL & CSA
Stranded or Solid 4 UL & CSA
Stranded or Solid 4 1 UL & CSA
Stranded or Solid 4 2 UL & CSA
Stranded or Solid 3 UL & CSA
Stranded or Solid 3 1 UL & CSA
Stranded or Solid 3 2 UL & CSA
Stranded or Solid 3 3 UL & CSA
Stranded or Solid 2 UL & CSA
Wire Combinations for Nylon- Insulated Closed End Connectors
Part No. 191600009 (NC-2212)
Wire Gauge (AWG)Wire Type 14 16 18 20 22 Rating
Stranded or Solid 2 1 UL & CSA
Stranded or Solid 2 2 UL & CSA
Stranded or Solid 2 3 UL & CSA
Stranded or Solid 2 4 UL & CSA
Stranded or Solid 1 1 UL & CSA
Stranded or Solid 1 2 UL & CSA
Stranded or Solid 1 3 UL & CSA
Stranded or Solid 1 4 UL & CSA
Stranded or Solid 1 5 UL & CSA
Stranded or Solid 6 UL & CSA
Stranded or Solid 5 UL & CSA
Stranded or Solid 4 UL & CSA
Stranded or Solid 3 UL & CSA
Stranded or Solid 2 UL & CSA
Crimping Terminals
1. Hold Air Head crimp tool with the locator facing up. Insert the closed end connector
in the slot (12-22). Make sure that the shoulder of the connector is resting on the
locator plate (See Figure 1).
2. Place pre-twisted wire into closed-end connector. Than press lever on air tool (See
Figure 2 and 3). Release after jaws have closed.
Caution: Never operate this tool without the supplied safety shield in place. Never
place fingers in the tool nests.
3. Remove the crimp and inspect for proper crimp location, and check for insulation closure. Molex offers a Crimp Inspection
Handbook for closed barrel industrial product. See our website or contact your sales engineer.
Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in the tool if using
unbrazed product, as this will provide higher pull force values.
CONNECTOR
LOCATOR
JAWS OPEN
Figure 1
DROP IN THIS SIDE
Figure 2
JAWS OPEN
CONNECTOR
PRE-TWISTED
WIRE
Figure 3
LOCATOR
PRE-
TWISTED
WIRE
CONDUCTOR
PUNCH
GUARD
CONNECTOR
CONDUCTOR ANVIL

AT7050 Air Crimp Tool Head
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Revision: F Revision Date: 05-11-05
Maintenance
It is recommended that each operator of the tool be made aware of,
and responsible for, the following maintenance steps:
1. Remove dust, moisture and other contaminants with a clean brush,
or soft, lint-free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are
protected with a thin coat of high quality machine oil. Do not oil
excessively. The 64005-0900 (AT-7050) was engineered for
durability, but like any fine piece of equipment it needs cleaning
and lubrication for a maximum service life of trouble-free
crimping. A light oil, such as 30 weight automotive oil used at the
oil points shown in Figure 4, every 5,000 crimps or monthly will
significantly enhance the tool life and ensure a stable calibration.
4. When tool is not in use store the tool in a clean, dry area.
Tool Calibration
A Certificate of Calibration (see last page) was supplied with the tool. To
recalibrate this tool, pin gauge measurements should be taken in each
conductor nest and compared to this chart. The tool should be lubricated
prior to recalibration to ensure consistent measurements.
Wire Range “X”Dimension
Conductor Crimp
AWG mm²Mean Go No Go
12 - 22 0.35 –3.30 .102 .099 .106
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are
long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur,
we would repair or exchange the tool free of charge. This repair or exchange will not be applicable to alter, misused or damaged
tools.
PIN GAUGE IN
CONDUCTOR CRIMP
“Confining ”Crimp
X
LUBRICATION POINTS
(BOTH SIDES)
LIGHT OIL (EVERY MONTH
OR 5,000 CRIMPS)
Figure 4

AT7050 Air Crimp Tool Head
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Revision: F Revision Date: 05-11-05
2
5
1
Figure 5
M4 LOCKNUT W/
HEX NYLON INSERT
7
8
(2)
3
4
6
PARTS LIST
Item Order No Description Quantity
64005-0900 Crimp Tool Head (Fig. 5)
1 64005-0000 Basic Air Tool Head 1
2 64001-0975 Locator Assembly 1
3 64001-0970 Tooling Kit 1
4 64005-0605 Guard 1
5 N/A 3MM by 6 Long Roll Pin 2**
6 N/A M4 by 25 Long Freedrive Pan Head Screw 1**
Tooling Kit Only
7 64001-0901 Conductor Punch 1
8 64001-0902 Conductor Anvil 1
** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270).

AT7050 Air Crimp Tool Head
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Revision: F Revision Date: 05-11-05
Parts List (Continued)
Item Order No. Description Quantity
64005-0000 Basic Air Tool Head (Fig. 6)
1. 64005-0103 Nose Guard 1
2. 64000-0077 Repair Kit (Springs, Rods Pivots ,Rings, and Washers) 1
3. N/A M4 by 12LG. Freedrive Pan Head Screw 1**
4. N/A M4 by 30LG. Freedrive Pan Head Screw 1**
5. N/A 3/16”by 3/8”Long Dowel Pin 1**
** The following purchased parts are available from an Industrial supply company such as (MSC 1-800-645-7270).
Figure 6
3
4
2
2
2
5
1
(4)
(4)
(2)
(4)
2
2 (2)
(2)
2

AT7050 Air Crimp Tool Head
Doc No. 64005-0900 Release Date: 10-10-02 UNCONTROLLED COPY Page 7 of 7
Revision: F Revision Date: 05-11-05
Certificate of Calibration
Tool Order Number_____________________
Tool Eng. Number______________________
Tool Revision_________________________
Serial Number________________________
Date of Manufacture____________________
Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F”Crimp style.
Range Conductor Nest # 1 = ____________-- Actual = ______________
Range Conductor Nest # 2 = ____________-- Actual = ______________
Range Conductor Nest # 3 = ____________-- Actual = ______________
Technician ______________
Date of Calibration ______________
Calibration should be done every 5,000 cycles or 3 months.
Tools should be lubricated during this operation.
Molex Application Tooling Group
1150 E. Diehl Road
Naperville, IL 60563
Tel: [phone];
Fax: [phone]