molex Perma-Seal 64005-4500 User manual

AT-5771 Air Crimp Head Tool
Doc No: ATS-640054500 Release Date: 10-24-03 UNCONTROLLED COPY age 1 of 6
Revision: C Revision Date: 03-19-12
Air Powered
Crimp Tool Head
Perma-Seal


Application Tooling
Specification S eet Order No. 64005-4500
Engineering No. AT 5771
FEATURES
 Quick-change tool head for the 19279-0001 (AT-200)
 Multi-nested tool eliminates the need for additional tools
 Tooling kit is interchangeable with other kits in the 64001 and 64003 Series
 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position for each of the
nests
 neumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping
SCOPE
roducts: erma-Seal

 FIQD Couplers Male and Female for 14-22 AWG.
Testing
Mec anical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The
following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds and
indicates the minimum acceptable force to break or separate the terminal from the conductor.
Wire Size (AWG)
UL
–
486 A*
UL
–
486 C**
UL
–
310***
Min. Pull
Min. Pull
Min. Pull
22
8
8
8
20
13
10
13
18
20
10
20
16
30
15
30
14
50
25
50
*UL - 486 A - Terminals (copper conductors only).
**UL - 486 C - Butt Splices
***UL – 310 – Couplers
The following is a partial list of the product part numbers and their specifications that this tool is designed to run.
We will be adding to this list and an up to date copy is available on www.molex.com.
Wire Size: 18
–
22 AWG 0.80
–
0.35mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire Strip
Lengt
Insul
ation
Diameter Max.
In
mm
In
mm
19164
-
0015
SAA
-
9260
.313
7.94
.145
3.68
19164
-
0017
SA
A
-
9261
.313
7.94
.165
4.19
Wire Size: 14
–
16 AWG 2.00
–
1.30mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire Strip
Lengt
Insulation
Diameter Max.
In
mm
In
mm
19164
-
0048
SBB
-
9262
.313
7.94
.170
4.32
19164
-
0050
SBB
-
9263
.313
7.94
.170
4.32

AT-5771 Air Crimp Tool Head
Doc. No: ATS-640054500 Release Date: 11-07-03 UNCONTROLLED COPY age 2 of 6
Revision: C Revision Date: 03-19-12
Figure 2
LOCATOR
TERMINAL
CONDUCTOR
PUNCH
CONDUCTOR
ANVIL
WIRE
OPERATION
Refer to the instruction manual for the 19279-0001 (AT-200) for
mounting this crimp tool head.
Crimping Terminals
1. Adjust the locator up or down until the terminal being run sits flat
and straight in the tool.
2. osition the locator for the proper color-coded nest by removing the
#4-40 by 3/8” long BHCS under the bracket of the locator. lace it
in the desired position that corresponds with the color-coded nest
being used. Tighten the BHCS.
3. Insert the wire into the terminal. ush the terminal and wire against
the locator in the proper color-coded nest. The barrel of the
terminal should be up. See Figure 1.
Caution: Never operate this tool without the supplied safety shield in place. Never place fingers in the tool nests.
4. ush on the wire to assure it is still fully seated in the
terminal. The wire end should butt against the wire stop
stamped into each terminal. See Figure 2. Cycle the tool.
5. Remove the crimp and inspect for proper crimp location,
and check for insulation closure. Molex offers a Crimp
Inspection Handbook for closed barrel industrial product.
See our website or contact your sales engineer.
Maintenance
It is recommended that each operator of the tool be made
aware of, and responsible for, the following maintenance steps:
1. Remove dust, moisture and other contaminants with a clean brush, or soft, lint-free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are
protected with a thin coat of high quality machine oil. Do not oil
excessively. This tool was engineered for durability, but like any
fine piece of equipment it needs cleaning and lubrication for a
maximum service life of trouble-free crimping. Use a light oil,
such as 30 weight automotive oil at the oil points shown in Figure
3, every 5,000 crimps or monthly will significantly enhance the
tool life and ensure a stable calibration.
4. When tool is not in use store the tool in a clean, dry area.
SAFETY
SHIELD
WIRE
BARREL OF
TERMINAL Figure 1
LOCATOR
JAWS OPEN
TERMINAL
LUBRICATION POINTS
(BOTH SIDES)
LIGHT OIL (EVERY MONTH
OR 5,000 CRIMPS)
Figure 3

AT-5771 Air Crimp Tool Head
Doc. No: ATS-640054500 Release Date: 11-07-03 UNCONTROLLED COPY age 3 of 6
Revision: C Revision Date: 03-19-12
PIN GAUGE IN
CONDUCTOR CRIMP
“ Confining ” Crimp
“
X ”
Tool Calibration
A Certificate of Calibration (see last page) was supplied with the tool. To
recalibrate this tool, pin gauge measurements should be taken in each
conductor nest and compared to this chart. The tool should be lubricated
prior to recalibration to ensure consistent measurements.
Nest Color Code
Wire Range
“X” Dimension Conductor Crimp
Crimp Inspection Marking
AWG
mm²
Mean
Go
No Go
Red
18
-
22
0.35
-
0.80
.094
.090
.098
---
Blue
14
-
16
1.30
-
2.00
.115
.110
.119
---
Yellow
(not used)
NA
NA
NA
NA
NA
---
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital
components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30
days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or exchange
will not be applicable to altered, misused or damaged tools.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.

AT-5771 Air Crimp Tool Head
Doc. No: ATS-640054500 Release Date: 11-07-03 UNCONTROLLED COPY age 4 of 6
Revision: C Revision Date: 03-19-12
3
2
1
Figure 4
M4 LOCKNUT W/HEX
NYLON INSERT
M4 FLAT WASHER
4
5
#4
-
40 X 3/8”LG
SHCS
PARTS LIST
Item
Order No
Description
Quantity
64005
-
4500
Crimp Tool Head
Figure
4
1
64005
-
0000
Basic Air Tool Head
1
2
64001
-
4575
Locator Assembly
1
3
64001
-
4570
Tooling Kit
1
Tooling Kit Only
4
64001
-
4502
Conductor unch
1
5
64001
-
4501
Conductor Anvil
1
**
A
vai
lable from an
Industrial supply
company such as MSC (1
-
800
-
645
-
7270).

AT-5771 Air Crimp Tool Head
Doc. No: ATS-640054500 Release Date: 11-07-03 UNCONTROLLED COPY age 5 of 6
Revision: C Revision Date: 03-19-12
Figure 5
3
4
2
2
2
5
1
(4)
(4)
(2)
(4)
2
2
(2)
(2)
2
Parts List (Continued)
Item
Order No.
Description
Quantity
64005
-
0000
Basic Air Tool Head
Figure
5
1
64005
-
0103
Nose Guard
1
2
64000
-
0077
Repair Ki
t (Springs, Rods ivots ,Rings, and Washers)
1
3
N/A
M4 by 12
L
ong
Freedrive an Head Screw
1**
4
N/A
M4 by 25
L
ong
Freedrive an Head Screw
1**
5
N/A
3/16” by 3/8” Long Dowel in
1**
**
A
vailable from an Industrial supply
company such as (MSC 1
-
800
-
64
5
-
7270).

AT-5771 Air Crimp Tool Head
Doc. No: ATS-640054500 Release Date: 11-07-03 UNCONTROLLED COPY age 6 of 6
Revision: C Revision Date: 03-19-12
Air Powered
Crimp Tool Head
Perma-Seal


Certificate of Calibration
Order No. 64005-4500
Engineering No. AT 5771
Tool Order Number __________________
Tool Eng. Number___________________
Tool Revision______________________
Serial Number_____________________
Date of Manufacture
in Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.
Range Conductor Nest # 1 = ____________- Actual = ____________-
Range Conductor Nest # 2 = ____________- Actual = ____________-
Range Conductor Nest # 3 = ____________- Actual = ____________-
Technician _______________________-
Date of Calibration __________________-
Calibration should be done every 5,000 cycles or 3 months.
Tools should be lubricated during this operation.
Visit our Web site at http://www.molex.com