Mondial Designs Limited GP-9 Instruction manual

IMPORTANT:
Read this manual completely before
installing or operating lift
Installation, Operation & Maintenance Manual
SUPER SYMMETRIC TWO POST LIFT
Showroom - Distribution Centre
8275, 17e Avenue, Montréal, Qc., Canada H1Z 4J9
1-800-361-4095 • 514-328-2300 • Fax [phone]
GP-9
The specifications stated on this brochure are not binding.
We reserve the right to change the specification without notice
MONDIAL
AUTOMOTIVE EQUIPMENT

Read this entire manual before operation begins.
Record below the following information which is located on the serial number
data plate.
Serial No.
Model No.
Date of Installation

Contents
Specifications . . . . . . . . . . . . . 4
Installation Requirement . . . . . . . 6
Drawing,part list and Installation Steps . 8
Test Run . . . . . . . . . . . . . . . 29
Operation Instructions. . . . . . . . . 31
Maintenance Schedule. . . . . . . . . 32
Trouble Shooting . . . . . . . . . . . . . . . .33

Specifications
Clear-Floor Chain-Drived Model Features
Model GP-9
• Compact design, minimizes the lift wear parts and breakdown ratio
• Dual hydraulic cylinders, designed and made on ANSI standards.
• Self-lubricating UHMW Polyethylene sliders and bronze bush
• Single-point safety release with dual safety design
• Clear-floor design, provides non-obstructed floor use
• Overhead safety shut-off device prevents vehicle damage
• Standard super-symmetric arms can be used as symmetric or asymmetric
• Standard adjustable column heights accommodates variety of ceiling heights
Fig. 1
Specifications 4

Arm Swings View
Fig. 2
Specifications 5
Model
Style
Lifting
Capacity
Lifting
Time
Lifting
Height
Overall
Height
Overall
Width
Width
Between
Columns
Minimum
Pad
Height
Gross
Weight
Motor
GP-9
Clear
Floor
Chain
drived
4.0T
9000lbs
50S
1800-1980mm
70 4/5”–78”
3880mm
152 4/5"
3607mm
142”
3437mm
135 1/5"
2900mm
114 1/5"
110mm
4 2/5”
600Kg
1,322 lbs
2.0/3.0
HP
1400mm
900mm
1150mm
650mm

Installation Requirement
Tools Required
Rotary Hammer Drill (3/4inch bit) Carpenter’s Chalk
Hammer Screw Drivers
4 Foot Level Tape Measure (25ft)
Crescent Wrench (12”) Pliers
Ratchet & Socket (28mm) Allen Head Wrench (3mm, 5mm, 8mm,10mm)
Wrench set (mm) Vise Grips
(8#, 10#, 13#, 14#, 17#, 19#, 24#)
Fig. 3
Installation Requirement 6

Concrete Specifications
Concrete specifications must be followed accordingly.
Failure to do so may result in lift and/or vehicle falling.
1. Concrete must have 4 inches minimum and must be totally cured before
lift installation.
2. Concrete must be in good condition and must have a test strength 3,000psi
minimum.
3. Floors must be level with no cracks or holes.
Fig. 4
Power Supply
220 volt single phase motor on a 30 amp breaker with minimum of 10
gauge wire. Operating voltage range is 208v-230v.
Installation Requirement 7

Drawing,part list and Installation Steps
A. Location of Installation
Check and insure the installation location (concrete, layout, space size, etc.) is
suitable for lift installation.
B. Use A Carpenter’s Chalk Line To Establish
Installation Layout Of Base Plate,Anchor bolt is 3/4”
Fig. 5
C. Check The Parts Before Assembly
1. Packaged lift and hydraulic power unit
Fig. 6
Drawing,part list and installation Steps 8
3437mm / 135 1/5”

2. Move aside the lift with fork lift or hoist, and open the outer packing carefully
Extension Column
Over Head
（Outer Column）
Assembly
Model Nos
Name plate
Parts box
Lifting arm
Serial Nos
Fig. 7
3. Loosen the screws on the upper package stand, take off the upper outer column,
take out the parts in the inner column and remove the package stand
4. Move aside the parts and check the parts according to the shipment parts list
Fig. 8
Drawing,part list and installation Steps 9

D. Drawing,part list and installation steps
Drawing,part list and installation Steps 10
Fig. 9
Order original parts when required from
GRAND PRIX IMPORT at 1-800-361-4095

E. Position Columns
Lay down two columns on the installation site parallel. Position the power side
column according to the actual installation site. Usually, it is suggested to install
power side column on the front-right side from which vehicles are driven to the
lift. This lift is designed with 2-Section columns. Adjust the height according to
the ceiling height and connect the inner and outer columns.
1. When the ceiling height is over (152 4/5”) , connect the outer columns
with the lower holes.
2. When the ceiling height is less than (152 4/5”) ,connect the outer columns
with the upper holes.
3. Install both extension columns according to break down below,carriage is pre-
installed.The safety device and pump can be installed after fixing columns on
concrete.
Drawing,part list and installation Steps 11
A/ 212100 Main column Assy.
Fig. 10
Order original parts when required from
GRAND PRIX IMPORT at 1-800-361-4095

B /212200 Secondary column Assy.
Drawing,part list and installation Steps 12
C/212300 Carriage Assy.
Fig. 11
Fig. 12
Order original parts when required from
GRAND PRIX IMPORT at 1-800-361-4095

F. Position Columns / Level Columns
1. Position the columns on the installation layout on the base plate chalk line.
A
Width between
Columns: 114-1/5”
Overall width:135-1/5”
Fig. 13
NOTE: Before
drilling and
anchoring,
assemble and
install the over
head beam first.
B
2. Check the columns plumb with a level bar, and adjust with the shims if the
columns are not level.
Drawing,part list and installation Steps 13

G. Install Overhead Beam / Drill Anchor Holes
1. Assemble the over head beam on the ground. With another person and two
ladders, walk the overhead beam up and hang it in the hooks. Install
hardware and tighten bolts.
Drawing,part list and installation Steps 14
NOTE: Before
drilling and
anchoring,
assemble and
install the over
head beam
Fig. 14
Order original parts when required from
GRAND PRIX IMPORT at 1-800-361-4095

2. Prepare the Anchor Bolts
Washer
Nut
Lock
washer
3. Use a rotary hammer drill, drill all the anchor holes and install the anchor
bolts. Then tighten the anchor bolts. If the top of the anchor exceeds 2”
above the floor grade, you DO NOT have enough embedment. Tighten
the anchor bolts between 60 and 86 foot pounds.
Drawing,part list and installation Steps 15
H. Install limit switch with power unit,more details in page 25
Fig. 15
Fig. 16
Fig. 17

I. Install Safety Device(Safety device is pre-installed before
leaving factory)
Fig.18 - Power Side Safety Device
Fig. 19 - Offside Safety Device
Drawing,part list and installation Steps 16

J. Lift The Carriages Up About 3 Feet By
Hand And Lock Them At The Same Level
Fig. 20
Drawing,part list and installation Steps 17

K. Install Cables
Fig. 21
Drawing,part list and installation Steps 18
Take free side of
both cables
across two
pulleys on top
beam, then attach
on the opposite
carriage
This side of
cables are pre-
installed on
bottom of carriage
before
shipping,therefore
no need for
further adjustment
For high column set,in order to
extend cable length,please attach
the extensions on both cables
before fixing on carriage

Drawing,part list and installation Steps 19
I / 212900 Equalizing cable Assy.
Fig. 22

L. Install Hydraulic Power Unit And Oil Hose Assembly
Fig. 23
Tighten all the hydraulic fittings, and fill the reservoir with approximately 3
gallons of hydraulic oil.
Note: In consideration of Hydraulic Power Unit’s durability and keeping
the equipment running in good condition, please use Hydraulic Oil AW32.
Drawing,part list and installation Steps 20
Use Tefl on tape on all
tapered(NPT)
fittings.Do not use Tefl
on tape on the
hydraulic hose(JIC)
threads
Power side column