Mono DELTA DEPOSITOR User manual

CONTROLLER OPERATION
MANUAL FOR THE
DELTA DEPOSITOR
www.monoequip.com

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1.0 Introduction.
2.0 Use of keypad. –Key Functions
3.0 Use of menu screens.
A) Editing/creating a product program.
1.Tray setup menu…………………………………………………..….page 12
Edge height.
Rows per tray.
Jog height.
Suck back.
Rot(ary) home mode.
Tray length.
Jog up speed.
2.Template menu………………………………………………………..page 16
Template no. (number).
Hopper type.
Nozzle id (identification).
Offset length.
3.Edit/create menu and use of command…………………………..page 18
Move command.
Deposit pump.
Tray conveyor.
Deposit head raise/lower (jog).
Nozzle rotate.
Speed command.
Suck back command.
Wait command.
Man(ual) space command.
End round command.
Delete command.
B) Memory facilities.
1.Memory menu…………………………………………..…………….page 27
Retrieve.
Save new item.
Save.
Delete item.
Sort directory.
View directory.
Del(ete) directory.
000% memory.
INDEX

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2.Run menu……………………………………………………………..page 32
Retrieve item.
Set counter.
Set qty/tray.
Adj(ust) dep(osit) qty.
3.Delete menu…………………………………………………….……page 34
Clear counter.
Delete product.
C) Speed setup menu.
1. Speed deposit……………………………………………………….page 37
2. Speed tray……………………………………………………………page 37
3. Speed jog…………………………………………………………….page 37
4. Speed rotary…………………………………………………………page 38
5. Init(ial) tray vel(ocity)……………………………..…………………page 38
6. Max(imum) acc(eleration) lim(it)…………………………………...page 38
7. Tray acc(eleration) lim(it)…………………………………………...page 39
8. Offset sd hop (soft dough hopper)……………………………..….page 39
9. Offset hd hop (hard dough hopper)………………………………..page 39
D) Diagnostics and axis setup.
1. Set time……………………………………………………………….page 40
2. Set date……………………………………………………………….page 41
3. Run tests……………………………………………………………..page 41
4. Test keypad………………………………………………………….page 42
5. Test DACs……………………………………………………………page 42
6. Test inputs…………………………………………………………...page 43
7. Show status………………………………………………………….page 44
8. Exit to op(erating) sys(tem)………………………………………..page 44
Loading new program.
9. Axis setup procedure……………………………………………...page 46

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E) Up/download system software…………………………….….page 50
1. Getting started
2. Writing programs on your computer (PC)
3. Saving and recalling a program
4. Transferring files
Annex A Delta depositor nozzle identification chart ………………..page 57
Annex B Password set-up menu ………………………………………..page 58
Annex C Program record …………………………………………………page 59

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1.0 INTRODUCTION
This manual covers all functional aspects of the DELTA depositor that can only be
addressed through data entry into the electronic controller situated on its front panel.
Such aspects include
Product creation,
Product program storage into memory and retrieval,
Program deletion,
Machine set up
Diagnostics display.
This manual forms a necessary accompaniment to the DELTA’s “Operation and
Maintenance Manual” to give the complete and necessary information to the user and
maintenance engineer for successful and safe use of the DELTA.
Data entry into the controller is via the membrane covered key switch keypad and the
prompted menu-driven LCD screen display allowing word processor type entry.
All menu screens are logically arranged in hierarchical order and by reference to Fig1a
and 1b, the relative location of all screens can be clearly seen.
Included in Fig 1a and 1b are details of screens which the user will not require normal
access to as these are screens that are made use of by MONO’s production and
maintenance engineers and provide a convenient means of displaying information
regarding machine set-up. These screens are consequently password protected for
MONO use only.
Prior to taking delivery of the DELTA depositor, all controller aspects regarding
machine set-up will have been performed at MONO’s factory. Hence, once
commissioned, the DELTA will be ready for use with all necessary adjustments made.
From this point the user need mainly concern himself with the DELTA’s functional
aspects of creating and storage of a product library.

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2.0 USE OF KEYPAD
Fig 2. shows the DELTA’s controller keypad and LCD screen.
The keys to the LH and RH side of the screen are for selection of on-screen menu
options, each button indicated as leading from a designated screen area. Press these
keys to select from the menu option currently being offered on-screen.
Data entry into the controller is by use of the numerical/alphabetical keys (9,10,11 &
19), +/- key (17), alpha/numerical (I/A) key (15), and the enter key (18). Exit from
screens is by use of the escape (ESC) key, to a higher-level screen, generally in
accordance with Figs. 1a and 1b.
(5
-
8)
(1
-
4)
(19)
(17)
(18)
(9)
(10)
(15)
(12)
(11)
Fig. 2 DELTA Control panel
(13)
(14)
(16)

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3.0 DESCRIPTION OF CONTROL PANEL –
KEYFUNCTIONS
DRAWING REF. FUNCTION DESCRIPTION
1-8 FUNCTION KEYS For the selection of screen menu
options and to start pop up menus
9 PRIME This button activates the hopper pump
for as long as it is depressed provided
either edit/create or run menus are
on screen, and all safety guards are
properly closed.
It fulfils four functions: -
A. To prime the hopper pump and
nozzles with product mix.
B. Aids the engagement of
the hopper drive gear
into the drive shaft.
C Aids the engagement of the
rotary template drive gear
into the machine drive gear.
D Allows alphabetical
character (G & H) entry
when naming product
programs for storage into
memory.
10 MANUAL - Runs product program for one tray
only then returns tray to the operator
and stops.
- Allows alphabetical character (O
& P) entry when naming product
programs for storage into memory.
- Allows the removal of a partially
completed tray from the machine if
the program is interrupted before
completion of the depositing
sequence
- Press the key twice to remove tray.

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11 AUTOMATIC Activates an automatic machine cycle so
long as a tray is positioned correctly on the
table. At the end of the cycle the tray
conveyor will continue running to move the
full tray from the machine and introduce an
empty tray to the deposit start position.
NOTE>If two trays are placed too close
to each other the machine will interpret
this as one long continuous tray and will
continue to feed both trays through the
machine until a gap is detected.
This button also allows alphabetical
character (Y & Z ) entry when naming
product programs into memory.
12 ESCAPE Enables exit from menus to higher-
level menus and exit from current on
screen operation.
13 EMERGENCY STOP Immediately isolates all power circuits.
To release –turn clockwise.
14 START Activates all power circuits and all
machine facilities can be used once
pressed providing that all safety
guards are properly closed and the
emergency stop button is released.
15 ALPHA / NUMERIC Allows the operator to toggle
between alphabetical and numerical
button characters. Used when
putting names to stored product
programs.
16 STOP Stop button for either the manual or
automatic modes. Stops machine cycle
but not power to the drives.