Montag MTC200 User manual

MTC 200 OPERATIONS MANUAL
Montag Manufacturing, Inc.
3816 461St Ave.
Emmetsburg, IA 50536
www.montagmfg.com
PH 712-852-4574
MTC200 Controller
Operator’s Manual
P003741
Effective 6-12-23 through current
Read manual before operating Montag Equipment
1
P003741 - Document - MTC200 Operator’s Manual (Rev - A - 7/6/2023)

P003741 - Document - MTC200 Operators Manual (Rev - A - 7/6/2023)
Introduction……………………………….
Safety…………………………………………
Warranty…………………………………….
Product Page Examples……………….
Home Page Screen Layout…………..
Home Page Product Settings……….
Assembly of Controller/Harness….
Powering on Controller……………….
Navigation Buttons……………………..
Menu Pages………………………………..
Product Set-up Pages………………….
Editing/ Adding Products…………….
Changing Products………………………
Manual Weight…………………………..
Implement Set-up……………………….
Fan Set-up…………………………………..
Speed Set-up……………………………
Scale Set-up……………………………..
Slide Gate Operation……………....
Operation of Montag..................
Calibrating the Meters……………..
Meter Controlling Indicators…….
Acre Counter…………………………..
Updating Software………………….
Maintenance…………………………..
Troubleshooting……………………..
Harness Layout and Pinouts……
Parts List…………………………………
Engineering Level……………………
G11 Information……………………..
Contact Montag………………………
Page
3
4-5
6
7
8
9
10-11
12
13
14
15
16
17
18
19-21
22-23
2
Page
24
25
26
27
28
29-30
31
32-34
35
35-36
37-43
44-45
46-47
48
49
Table of Contents

P003741 - Document - MTC200 Operators Manual (Rev - A - 7/6/2023)
Thank you for purchasing the Montag MTC200 Controller kit. The MTC200 is a simple controller that will give
years of reliable and consistent results.
MTC 200 is a simple dry rate controller designed for ease of use and quick installation. MTC200 is designed by
Montag Manufacturing to control the 2108, 2208, or Gen 1 Montag Dry Fertilizer Meters used for dry granular
fertilizer and/or cover crop application.
MTC200 is a non-ISO controller that will work with any tractor, any color. No need to buy expensive harnesses
to make it work. No GPS is required, as it comes complete with speed sensor which should be mounted on the
implement. No need for task control or monitor compatibility concerns. MTC200 controls 1 or 2 products at
flat rate, with manual section control up to 2 sections. Scales show continuous product weight for operator
monitoring. MTC200 requires 12V power source supplied in the cab. Simply plug into cab power source in
your tractor cab. Updates to software are done wirelessly through a mobile device with use of a G11
Bluetooth update dongle.
Reading of this manual will ensure proper understanding of the function and use of the MTC200 controller.
All users should read and thoroughly understand this manual before operation of this controller and the
machine it is controlling. Failure to follow correct set-up can not only lead to misapplied product, but also
equipment damage or physical injury or death to operator or bystanders. Follow all safety labels on the
machine to help you safely operate your equipment. Keep this manual with machine for frequent reference
for operation. Montag Manufacturing reserves the right to make changes and updates to manual at anytime
without notice. Please refer to montagmfg.com at any time to find the latest version available.
Operator should read and understand operator’s manual for Montag metering equipment being controlled.
Introduction
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P003741 - Document - MTC200 Operators Manual (Rev - A - 7/6/2023) 4
Safety
This Owner’s Manual covers the MTC200 controller that controls the particulate metering system produced by Montag Manufacturing.
Before operating or servicing the fertilizer applicator, you must read, understand and follow the instructions and safety warnings in this
manual, as well as the operator’s manual for your particular machine. Your fertilizer applicator may not be equipped with some of the
optional equipment shown in the illustrations in this manual. Montag Manufacturing urges the consumer to make safety the highest
priority when using this machine. Do not attempt to operate this equipment under the influence of drugs or alcohol. Do not use the
equipment if alertness or coordination is impaired.
This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a responsible adult familiar with
farm machinery and trained in this equipment's operations. Do not allow persons to operate or assemble this unit until they have read this
manual and have developed a thorough understanding of the safety precautions and of how it works.
Operation - Be sure to follow these instructions during operation:
•Fully read and understand the Operating Manual for the machinery you are going to operate with this controller.
•Ensure that all automatic mechanisms are deactivated prior to leaving the vehicle controls.
•Keep children away from the implement and from the ECU.
Maintenance - Keep the system in a functional condition:
•Do not make unauthorized modifications to the product.
•The display and ECU are not field repairable and has no serviceable parts. Do not open product casing. Product should only berepaired
by the manufacturer.
•Never remove safety mechanisms or stickers from the product.
•Always disconnect the ECU from the tractor before charging the tractor battery.

P003741 - Document - MTC200 Operators Manual (Rev - A - 7/6/2023) 5
The safety information in this manual is denoted by the safety alert symbol:
This symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
The level of risk is indicated by the following signal words:
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal
word is to be limited to the most extreme situations typically for machine components which, for functional
purposes, cannot be guarded.
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and
includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe
practices.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices.
Indicates a situation that could result in damage to the machine or other property.
Safety

P003741 - Document - MTC200 Operators Manual (Rev - A - 7/6/2023) 6
MONTAG MANUFACTURING, INC.
LIMITED WARRANTY FOR NEW MONTAG EQUIPMENT
What this Limited Warranty Covers - Montag Manufacturing, Inc. (“Montag”) warrants equipment manufactured by it to be free from defects in material and
workmanship for the warranty period.
What this Limited Warranty Does Not Cover - Montag is not responsible for, and this limited warranty does not cover: (1) used parts, (2) any part that has been
altered or modified in ways not approved by Montag, (3) depreciation or damage caused by normal wear and tear, (4) unauthorized repair or adjustments, (5)
reimbursement for work completed by an unauthorized service center, (6) other equipment, crops, or property with which Montag equipment comes into contact,
(7) components manufactured and warranted by other manufacturers such as tires and hydraulic equipment, (8) loss of time, loss of use, towing charges, or other
incidental or consequential damages, or (9) to equipment which has been damaged as the result of, misuse, abuse, lack of proper protection during storage,
accident, failure to follow the operating instructions and perform routine maintenance as provided in the operator’s manual, fire, flood, “Acts of God” or other
contingencies beyond Montag’s control.
Warranty Term and Coverage - This limited warranty provides coverage for three years from the date the equipment is delivered to the first purchaser and extends
to the original purchaser and any subsequent owner.
What Montag Will Do –(1) Montag will provide telephone consultation with a trained representative regardless of the location of the equipment. (2) For
equipment located in the general geographic area served by a Montag dealer, Montag may, if Montag deems it necessary or expedient, send a trained technician
to work on the equipment at the owner’s place of business. (3) Equipment that requires service or repair at the Montag manufacturing facility or at an
authorized Montag dealership must be transported or shipped to and from the Montag manufacturing facility or Montag authorized dealership at the owner’s sole
expense.
To Get Warranty Service –To get warranty service the owner must (1) report the defect to an authorized dealer and request repair within the warranty term, (2)
present evidence of the warranty start date, and (3) make the product available to the dealer within a reasonable time. The owner can also contact Montag by
U.S. Mail at 3816 461st Ave. Emmetsburg, Iowa 50536; by telephone at (712)-852-4572; by facsimile at (712)-852-4574; or by e-mail at suppor[email protected]
Limitation of Implied Warranties and Other Remedies –To the extent permitted by law, Montag makes no warranties, representations or promises as to the
quality, performance or freedom from defect of its equipment covered by this limited warranty. IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE TO THE EXTENT APPLICABLE, SHALL BE LIMITED IN DURATION TO THE APPLICABLE PERIOD OF WARRANTY SET FORTH IN THIS LIMITED
WARRANTY. THE OWNER’S ONLY REMEDIES IN CONNECTION WITH THE BREACH OR PERFORMANCE OF ANY WARRANTY ARE SET FORTH IN THIS LIMITED
WARRANTY. IN NO EVENT WILL MONTAG OR ANY MONTAG DEALER BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. (Note: Some states do not allow
limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to
you.) This warranty gives you specific legal rights, and you have also have other rights which vary from state to state.
No Dealer Warranty –The selling dealer makes no warranty of its own and the dealer has no authority to make any representation on behalf of Montag, or to
modify the terms or limitations of this warranty in any way.
Most Components of the MTC200 are from external sources and are covered by a 1-year warranty. Item 7 below applies to other manufactured components.

P003741 - Document - MTC200 Operators Manual (Rev - A - 7/6/2023)
Single Product 2 Product
Product Page Examples
Single Section 2 Section 2 Section
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P003741 - Document - MTC200 Operators Manual (Rev - A - 7/6/2023)
Menu Button
Acres Covered
Target Rate
Product Page Button
Manual Rate Adjustment
Buttons
Master Button/Indicator
Meter Auger RPM Actual Rate Applied
Speed input
Weight of Product in Bin
Manual Section1 shut off
(left section) Work Switch Indicator
Simulated Speed Control
Product 1 (left side)
Product 2 (right side)
Manual Section 2 shut off
(right section)
Home Page Screen Layout
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P003741 - Document - MTC200 Operators Manual (Rev - A - 7/6/2023)
Product 1
Manual Rate adjustment +/-
Target Rate
Applied rate
Meter auger RPM
Scale/calculated weight
Product 2
Manual Rate adjustment +/-
Target Rate
Applied rate
Meter auger RPM
Scale/calculated weight
Product 2 set-up pageProduct 1 set-up page
Home Page Product Settings
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P003741 - Document - MTC200 Operators Manual (Rev - A - 7/6/2023) 10
Assembly of Controller and Harnessing
P003263 P003264
P002280 P003070
P003268 P003025
IF USING SCALES
OR
OR
See Pages 37-45
P000378 Hyd. Block
K002504 P003269 Speed
Sensor
Motor

P003741 - Document - MTC200 Operators Manual (Rev - A - 7/6/2023) 11
P003264
P003265
When securing harness to equipment, look for pinch points and folding strain points to prevent damage to harnesses.
Assembly of Controller and Harnessing
P003018
IQAN G11 Bluetooth
Update Dongle
Footswitch
(Optional) P002340
Power connection
In Cab
Display P003267

P003741 - Document - MTC200 Operators Manual (Rev - A - 7/6/2023)
When first powered on, the home page may have some
errors. This is normal as the controller has functions
that may not be used on your machine. This warning
indicates some input options are not on your particular
machine. The operator should just X through these and
then complete the implement set-up, the product set-
up and any options being used set up. Instruction for
set-up are detailed in following pages. After set-up,
power down controller and re-start. The machine
should be run empty to verify set-up before filling with
product. After verifying speed is working, it can be
tested with speed simulation so testing can be done
without driving tractor.
Powering on Controller
The MTC200 is powered from the
power outlet in the tractor using the
switched power terminal (12V) and
0V terminal.
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P003741 - Document - MTC200 Operators Manual (Rev - A - 7/6/2023)
Navigation Buttons
Menu Button
Returns to previous Page
Scrolls to the previous menu page
Scrolls to the next menu page
Returns to Home page
Product 1 set-up Page Button
Product 2 Set-up Page Button
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P003741 - Document - MTC200 Operators Manual (Rev - A - 7/6/2023)
See pages 15-17
See page 24
See pages 19-21
See pages 22-23
See page 25
See page 26
See page 47
Menu Pages
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P003741 - Document - MTC200 Operators Manual (Rev - A - 7/6/2023)
Product Set-up Pages
Product Name
Product Rate
Product Density
CFR #
Product weight in tank
(Either from scale or
entered manually)
Product List
Green Highlight
shows selected
product
Edit Product
Page
Refresh button when
adding weight
manually. This should
be entered after every
fill when not using
scales
Acre to empty counter
OR
15
Product Off Button
If using 2 product system, and 1 product would be desired to be shut off,
toggle Product off button on product page instead of taking rate to 0.

P003741 - Document - MTC200 Operators Manual (Rev - A - 7/6/2023)
Editing/Adding Products
To add a new product, push edit button next to a blank product and fill in
all the selection as show in picture, including entering Material Name,
target rate, Density measured with a density scale, and CFR value. The CFR
is the displacement of product per row measured in cubic feet per
revolution of metering auger. The CFR will need to be calibrated once
running in the field. The starting CFR numbers for Gen 1 HO and Gen 2
are:
Gen 1 Displacement/Row = HO Meter (2.5” hoses) 0.0032 Cubic Ft
Gen 2 Displacement/Row = 0.0026 Cubic Ft./Rev.
Gen 2 would be entered as 2.6
To edit a product, press edit button next to the product to be edited and
change desired values.
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P003741 - Document - MTC200 Operators Manual (Rev - A - 7/6/2023)
To change to a different product in a hopper, select that
product. Whichever product is selected will be
highlighted in green as example shows Potash is
selected.
If running the same product in both tanks, set rate to half
in each tank to apply product.
Changing Products
17

P003741 - Document - MTC200 Operators Manual (Rev - A - 7/6/2023)
The use of scales are highly recommended since better control and accuracy is achieved. However, when
scales are not being used, it is possible to add weight manually. This should be updated after every fill.
Shows tank almost empty (also
displayed on home page). This is
where the new weight is entered.
Operator will the need to press
the refresh button after entering
new weight. This weight will
decrement as product is being
applied according to rate.
Shows refilled weight after refresh
button pushed
New weight on home screen
Refresh button
Manually Entering Weight
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P003741 - Document - MTC200 Operators Manual (Rev - A - 7/6/2023)
This page gives defaults on
implement set-up. This is number of
outlets/section, number of sections,
total working width, meter type,
options including scales, hydraulic
slide gate, and work switch. Total
acre is not resettable. To make
changes press Begin Setup Button.
Implement Set-up
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P003741 - Document - MTC200 Operators Manual (Rev - A - 7/6/2023)
Select either Gen 1 or Gen 2 meter
Enter spacing one meter outlet covers. If using splitters,
measure entire area. The number of meter outlets times
the spacing is the total width of toolbar (application)
Select if using MTC 200 Can scales. This will be connected to
the CAN B harness on implement if selected on.
Enter the number of hoses leaving the Montag Meter
per section
Select Number of Products and Section on
machine by sliding the marker
Implement Set-up
20
Table of contents
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