MONTAGUE SBE3418 User manual

INSTRUCTION MANUAL
THE MONTAGUE COMPANY
1830 Stearman Avenue P.O. BOX 4954
HAYWARD,CA 94540-4954
TEL: [phone] FAX: [phone]
Gas Fired
Salamander
MONTAGUE
MODELS:
SBE3418 & SBE3618
PLEASE RETAIN THIS MANUAL
FOR FUTURE REFERENCE.
Destination Country: United Kingdom, Ireland
THE FOLLOWING INSTRUCTIONS
SHOULD BE READ CAREFULLY AS
THE MANUFACTURER CANNOT BE
HELD RESPONSIBLE FOR ANY
DAMAGE TO PROPERTY, PERSONS
OR ANIMALS CAUSED BY
INCORRECT INSTALLATION OR
OPERATION OF THE APPLIANCE.
IF YOU SMELL GAS
1. TURN OFF THE APPLIANCE AT THE
GAS INLET COCK AND OPEN ALL
DOORS AND WINDOWS.
2. DO NOT OPERATE ANY ELECTRICAL
SWITCHES AND EXTINGUISH ALL
NAKED FLAMES.
3. CONTACT THE LOCAL GAS
AUTHORITY IMMEDIATELY.
It is required by law that all gas appliances are installed by competent persons in accordance with
the LOCAL GAS SAFETY REGULATIONS. Failure to install appliance correctly can lead to
prosecution. It is in your own interests and that of safety to insure that there is compliance with the
law.

2
IMPORTANT
WARNING:
Improper installation, adjustment,
alteration, service, or maintenance
can cause property damage, injury
or death. Read the operating
and maintenance instructions
thoroughly before installing or
servicing this equipment.
FOR YOUR SAFETY:
Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or
any other appliance.
SHIPPING DAMAGE CLAIM PROCEDURE
For your protection, please note that equipment in this shipment was carefully inspected
and packed by skilled personnel before leaving the factory. The transportation company
assumes full responsibility for safe delivery upon acceptance of this shipment.
If shipment arrives damaged:
1. VISIBLE LOSS OR DAMAGE—Be certain this is noted on freight bill or express receipt,
and signed by person making delivery.
2. FILE CLAIM FOR DAMAGES IMMEDIATELY—Regardless of the extent of damage.
3. CONCEALED LOSS OR DAMAGE—If damage is unnoticed until merchandise is
unpacked, notify transportation company or carrier immediately, and file “concealed
damage” claim with them. This should be done within fifteen (15) days of date that
delivery was made to you. Be sure to retain container for inspection.
We cannot assume responsibility for damage incurred in transit. We will, however, be glad
to furnish you with necessary documents to support your claim.

3
INSTALLATION
STATUTORY REGULATIONS
The installation of this appliance must be carried out by a competent person and in accordance
with the relevant regulations, standards, codes of practice, and the related publications of the
country of destination.
MODEL DESIGNATIONS
SBE3418 ………………………………….. 34” (864mm) wide
SBE3618 ………………………………….. 36” (914mm) wide
GENERAL INFORMATION
1. Check carton or crate for possible damage sustained during transit. Carefully remove unit from
carton or crate and again check for damage. Any damage to the appliance must be reported to
the carrier immediately.
2. All other packing material must be removed from unit. Any protective material covering
stainless steel parts must also be removed.
3. The type of gas and supply pressure that the equipment was set up for at the factory is noted
on the data plate and on the packaging. This type of gas supply must be used.
4. Do not remove permanently affixed labels, warnings, or data plates from the appliance, for this
may invalidate the manufacturer’s warranty.
TECHNICAL SPECIFICATIONS
GAS SUPPLY
The gas pipe connection is made at the top right hand side of the equipment. The size of the pipe
work supplying the appliance must not be less than the inlet connection which is 1/2” pipe. An
isolating cock is recommended to be close to the appliance to allow shut down during an
emergency or routine servicing. After installation, the complete pipe work must be checked for
soundness.
DATA PLATE LOCATION
The data plate is readily accessible, located on left hand side of inner liner. It contains all of the
pertinent information required by the installer.

4
INSTALLATION
MODEL
2nd FAMILY, GROUP H 3rd FAMILY, GROUP 3P
(G20 @ 20 mbar) NATURAL GAS (G31 @ 37 mbar) PROPANE
Per burner / section Per burner / section
kW BTU/HR kW BTU/HR
SBE3418 12.3 42,000 12.3 42,000
SBE3618 12.3 42,000 12.3 42,000
TABLE A: HEAT INPUT (GROSS) PER BURNER
2nd FAMILY, GROUP H 3rd FAMILY, GROUP 3P
MODEL Setting Pressure
Injector Size
Setting Pressure
Injector Size(G20 @ 20 mbar) G31 @ 37 mbar
mbar "W.C." I.D.# mm mbar "W.C." I.D. # mm
SBE3418 15 6.00 31 3.05 25 10.00 47 1.99
SBE3618 15 6.00 31 3.05 25 10.00 47 1.99
TABLE B: SETTING PRESSURE INJECTOR SIZE
NOTE: The pressure must be measured at the pressure test nipple located on the
manifold pipe with the burner lit.
MODEL
2nd FAMILY, GROUP H 3rd FAMILY, GROUP 3P
PILOT FLAME LENGTH
(G20 @ 20 mbar) (G31 @37 mbar)
NATURAL GAS PROPANE
mm Ins. mm Ins. mm Ins.
SBE3418 25 1.0 32 1.25 12.5 0.5
SBE3618 25 1.0 32 1.25 12.5 0.5
TABLE C: AERATION SHUTTER SETTING / PILOT FLAME LENGTH
INSTALLATION

5
INSTALLATION
GENERAL INSTALLATION
SITING
The floor on which the range and salamander broiler are to be sited must be capable of
adequately supporting the weight of the appliance and any ancillary equipment. Once in position,
check that the unit is level, both front to back and side to side. Adjust, if necessary, using the
adjusting foot on each leg of range.
VENTILATION AIR
The following notes are intended to give general guidance. For detailed recommendations, refer to
the applicable codes(s) in the country of destination.
Note 1: The room containing the appliance is required to have a permanent air vent. The
minimum effective area of the vent is related to the maximum rated heat input of the
appliance and shall be 4.5cm² per kW in excess of 7 kW.
Note 2: Air vents should be of such a size to compensate for the effects of any extract fan in
the premises.
GAS SUPPLY
The local gas region should be consulted at the installation planning stage in order to establish the
availability of an adequate supply of gas and to ensure that the meter is adequate for the required
flow rate. The pipe work from the meter to the appliances must be of an appropriate size. Where a
number of appliances are installed in a battery, no more than five should be served by any one
supply pipe.
All fixed (non-mobile) appliances MUST be fitted with a manual gas cock upstream of the
appliance to provide a means of isolation for servicing or cleaning purposes. A union or similar
means of disconnection must be provided between the gas cock and the appliance. A manually
operable valve must be fitted to the gas supply to the kitchen to enable it to be isolated in an
emergency. Wherever practical, this shall be located either outside the kitchen or near to an exit in
a readily accessible position.
Where it is not practical to do this, an automatic isolation valve system shall be fitted which can be
operated from a readily accessible position near to the exit.
At locations where the manual isolation valve is fitted or the automatic system can be reset, a
notice must be fitted stating:
“ALL DOWNSTREAM BURNER AND PILOT VALVES MUST BE TURNED OFF PRIOR TO
ATTEMPING TO RESTORE THE SUPPLY. AFTER EXTENDED SHUT OFF, PURGE BEFORE
RESTORING GAS.”

6
THIS BROILER IS DESIGNATED FOR USE WITH A GAS PRESSURE
REGULATOR. THE REGULATOR SUPPLIED WITH THIS UNIT MUST
BE USED.
G20 Natural Gas: This gas pressure regulator is factory adjusted for
6.0” W.C. manifold pressure. The rated inlet pressure to the regulator is
1/2 psig (3.45 kPa).
G31 Propane Gas: This gas pressure regulator is factory adjusted for
10.0” W.C. manifold pressure. The rated inlet pressure to the regulator is
1/2 psig (3.45 kPa)
GAS PRESSURE REGULATOR
Locate the gas pressure regulator external to the Salamander broiler as near to
the unit as possible. The gas pressure regulator must be located out of the heat
zone to prevent damage to the regulator.

7
INSTALLATION
CLEARANCES
The space in which the range and salamander broiler are to be sited must include the minimum
installation clearances to combustible surface shown in Table D.
INSTALLATION PROCEDURE
Carefully remove salamander broiler from crate. All packing material must be removed from the
unit. On stainless steel units, the protective material covering the stainless must be removed
immediately after unit is installed.
SETTING IN PLACE
Counter Installation:
Level unit by placing shim under low side.
Wall Mounted Installation:
Must be installed on noncombustible wall only. Remove lower
bracket from back of salamander broiler. Attach bracket securely to
wall at the desired height and location as shown in FIG. 1. Place unit
so that the broiler mounted bracket engages the wall bracket.
Range Mounted Installation:
Model SBE3418—To be mounted on reinforced high shelf for installation on any 34” wide section
of GRIZZLY medium duty range, (models GE26, GEO, GEOO, GE260, GE2616, GE1626,
GE2626, and GE60 series) as follows:
1. Lift the reinforced high shelf above the range and slide channels into position on the range
body. Secure with screws through the holes that are provided in the range body.
2. Lift salamander broiler over the flue outlet of high shelf and set unit in place on shelf.
3. Align holes in high shelf with holes in bottom of broiler. Secure broiler to high shelf using four
1/4-20 x 3/4 cap screws and washers which are provided.
4. Attach the bottom cover panel to the underside of the broiler using the two screws that are
provided. The panel should cover the underside of the broiler from the front of the unit to the
front edge of the shelf.
MODELS
TOP LEFT SIDE RIGHT SIDE REAR
TYPE of BASE mm Ins. mm Ins. mm Ins. mm Ins.
ALL 914 36 275 11 275 11 50 2NonCombustible
TABLE D: MINIMUM INSTALLATION CLEARANCES TO COMBUSTIBLE CONSTRUCTION
FIG. 1

8
INSTALLATION
INSTALLING CERAMIC RADIANTS
1. Insert ceramic ends at each corner of the burner frame (4 required per burner).
2. Tilt ceramic radiant sideways to clear burner and frame assembly, then lower radiant into
position with one flange resting on burner ledge and one flange resting on frame ledge.
3. Install the remaining radiants to that five (5) radiants are located on each side of the burner.
ADJUSTMENT OF GRID AND CARRIAGE:
Adjust grid for ease of operation (Figure 3): Remove right front panel for access to adjustment
nut. To increase tension, turn adjustment nut clockwise. To decrease tension, turn counterclock-
wise.

9
INSTALLATION
COMMISSIONING
The whole of the gas installation, including the meter, should be inspected, purged, and tested for
soundness in accordance with the codes of the country of destination.
1. Ensure that the gas tap is in the “●” position and turn on the main gas supply. Light the pilot
in accordance with the User’s Instructions.
2. Connect a U-gauge manometer to the pressure test point on the manifold. Turn the gas tap to
the full “flame” position.
3. Check that the setting pressure is correct, per Table B on page 2. If necessary, adjust the
pressure governor to give the required setting.
BURNER ADJUSTMENT
1. Check that the aeration shutter is set to provide the required opening, per Table C, on page 2.
Adjust if necessary (See Figure 5).
A. Light pilot in accordance with the User’s Instructions.
B. Check that the length of the pilot flame is correct, per Table C, on page 2.
The pilot flame should envelop the tip of the thermocouple. The pilot flame can be viewed through
the opening in front of the broiler compartment.
Replace the control access panel.
Hand the User’s Instructions to the user or purchaser for retention and instruct them in the
efficient and safe operation of the appliance.
Tell the user of the location of the gas isolation cock for use in an emergency.
Leave this Installation and Service Instruction Manual with the user or purchaser.

10
MAINTENANCE
MAINTENANCE AND SERVICING INSTRUCTIONS
Regular servicing by a competent person is recommended to ensure the continued safe and
efficient performance of the appliance.
A list of Authorized Service Agents can be obtained from our Service Department at the following
address:
FRIALATOR INTERNATIONAL, LTD.
4, HEATON COURT, OFF RISLEY ROAD
BIRCHWOOD, WARRINGTON, WA3 6QU
Telephone: [phone]
Fax: [phone]
WARNING: Turn off the gas supply to the appliance at the service cock before
commencing any servicing work.
IMPORTANT: Test for gas soundness on completion of any servicing work.
GAS TAPS
Re-greasing of the taps is not recommended. If the tap spindles become seized or difficult to turn,
refer to the Replacement of Parts section in this manual.
CLEANING BURNER HEAD
1. Remove top panel.
2. Remove top liner panel with insulation.
3. Remove ceramic radiants from the burner frame assembly.
4. Remove screw from left end of burner head.
5, Loosen thumb screw holding burner venturi in place.
6. Remove burner head.
7. Clean the burner with a stiff scrubbing brush and shake well to ensure that the ports are clear.
8. Reassemble in the reverse order.
MAINTENANCE

11
MAINTENANCE
CLEANING BURNER VENTURI
1. Remove top panel.
2. Remove right control panel.
3. Disconnect injector fitting and remove.
4. Loosen thumb screw and slide venturi out of the burner head.
5. Clean the venturi in hot soapy water with a stiff brush.
6. Rinse and shake well to remove any debris.
7. Reassemble in reverse order.
CLEANING PILOT BURNER
1. Disconnect the pilot gas supply tubing from the pilot.
2. Remove the pilot injector.
3. Clean by blowing through or washing. Do not use wire to clear the pilot injector.
4. Reassemble in the reverse order.
MISCELLANEOUS
1. Wire brush the surface of the grid to remove baked on material, wash with hot water, dry
thoroughly and reassemble.
2. Clean out the grease container and wash with soapy hot water. Dry thoroughly.
3. Wipe exposed cleanable surfaces with a mild detergent and hot water. Stubborn residue may
be removed with a lightweight non-metallic scouring pad. Stainless steel areas should be
washed with mild detergent, hot water and a soft cloth. If necessary to use a non-metallic
scouring pad always rub in the direction of the grain in the metal to prevent scratching. NEVER
USE STEEL WOOL.
4. Check the operation of the thermocouple and flame safety devise by lighting the pilot and then
blowing it out. Listen for the flame failure valve clicking closed. This action must occur within 60
seconds of extinguishing the pilot.

12
MAINTENANCE
RENEWAL PARTS
WARNING: Disconnect the gas supply to the appliance at the service cock at the main before
commencing any servicing work.
IMPORTANT: Test for gas soundness on completion of any servicing work.
ITEM PART NO. DESCRIPTION
126622-1FLAME FAILURE VALVE
226179-3PILOT BURNER
326180-7INJECTOR - G20 NATURAL GAS
426181-5INJECTOR - G31 LP GAS
526186-6THERMOCOUPLE - M8X1 600mm
626586-1SLEEVE, COMPRESSION - 1/4" TUBE
726173-4NUT, COMPRESSION - 1/4" TUBE
826700-7BURNER
906827-6VENTURI - SBE3418
10 06826-8VENTURI - SBE3618
11 15827-5INSULATOR, CERAMIC
12 11611-4RADIANT, CERAMIC
13 02002-8HANDLE, VALVE
14 09006-9GRID
15 02033-8KNOB, GRID FRAME
16 02013-3BEARINGS, GRID FRAME
17 09198-7CONTAINER, DRIP

13
ALL PERSONNEL IN THE WORKPLACE WHO MAY BE SUBJECT TO ANY EXPOSURE OF
CARBON MONOXIDE MUST BE WARED OF SUCH POSSIBLE EXPOSURE. THIS WARNING
SHOULD BE CONVEYED IN A MANNER SO THAT IT IS CLEARLY UNDERSTOOD BY THE
EMPLOYEE, AND THE EMPLOYEE SHOULD BE ASKED IF IN FACT HE OR SHE
UNDERSTANDS THE CORRECT METHOD OF OPERATION OF THE EQUIPMENT AND THAT
A RISK OF EXPOSURE EXISTS IF THE EQUIPMENT IS OPERATED IMPROPERLY.
The MONTAGUE COMPANY
1830 Stearman Avenue, P.O. Box 4954 Hayward, CA 94540-4954
WARNING
If not installed, operated and maintained
in accordance with the manufacturer's
instructions, this product could expose
you to substances in fuel or in fuel
combustion which can cause death or
serious illness and which are known to
cause cancer, birth defects or other
reproductive harm.
Continuous product improvement is The Montague Company Policy, therefore specifications and design are subject to change without notice.

14
IMPORTANT
When ordering parts, to eliminate mistakes and facilitate delivery, always give
the following information:
Serial No. _____________________________________________
Model No. _____________________________________________
Change No. ____________________________________________
Name & No. of Part
Model No. Change No. Serial No.
The Montague Company
1830 Stearman Avenue
P.O. Box 4954
Hayward, CA 94540-4954 P/N 26715-5 3/97
SBE3418 & SBE3618 Name Plate