MONTAGUE 36W36 User manual

36W36 243W36
43W36 C36
136W36 C45
V136W36 C36 SHB
236W36 C45 SHB
INSTRUCTION MANUAL
Radiglo
Gas Fired Heavy Duty
Over Fired
Broilers
NOTICE
This Manual is prepared for the use of Service Technicians
and should not be used by those not properly qualified. This
manual is not intended to be all encompassing. You should
read, in its entirety, the repair procedure you wish to perform
to determine if you have the necessary tools, instruments and
skills required to perform the procedure.
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
THE MONTAGUE COMPANY
1830 Stearman Avenue P.O. BOX 4954
HAYWARD,CA 94549-4954
510.785.8822 FAX:[phone]
1-888-875-2722
WWW.MONTAGUECOMPANY.COM
INSTALLATION / OPERATIONS / PARTS & SERVICE

IMPORTANT FOR YOUR SAFETY
THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS
EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS
OF THE EQUIPMENT COVERED BY THIS MANUAL.
Qualified installation personnel are individuals, a firm, corporation, or company which either in person or
through a representative are engaged in and are responsible for:
A. The installation or replacement of gas piping or the connection, installation, repair or servicing of equip-
ment, who is experienced in such work familiar with all precautions required, and have complied with all
requirements of state or local authorities having jurisdiction. reference: National Fuel Gas Code, ANSI
Z223.1, section 1.4, latest addenda.
B. The installation of electrical wiring from the electric meter, main control box or service outlet to the electric
appliance. Qualified installation personnel must be experienced in such work, be familiar with all
precautions required and have complied with all requirements of state and local authorities having
jurisdiction. Reference: National Electric Code, ANSI / NFPA No. 70, latest addenda.
THE BROILER(S) MUST BE INSTALLED IN ACCORDANCE WITH LOCAL CODES, OR IN THE
ABSENCE OF LOCAL CODES, WITH THE NATIONAL FUEL GAS CODE, ANSIZ223.1 LATEST
ADDENDA, INCLUDING:
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff
valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2
psig (3.45 kPa)
POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT
THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE
LOCALGAS SUPPLIER.
IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO OPERATE THIS DEVICE.
IMPORTANT
IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUTOFF
VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN
THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATHL READ THE INSTALLATION,
OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING,
SERVICING OR OPERATING THIS EQUIPMENT.

INTRODUCTION
GENERAL
The Gas Broilers covered in this manual are
manufactured for use with the type of gas
indicated on the nameplate. Some models
include a cabinet, conventional oven, or
convection oven.
Montague Gas Broilers are produced with the
best possible material and workmanship.
Proper installation is essential for safe,
efficient, trouble-free operation.
36W36 Cabinet Based Broiler with
Warming Oven
43W36 Cabinet Based Broiler with
Warming Oven
136W36 Broiler with Conventional
Oven and Warming Oven
V136W36 Broiler with Convection Oven
236W36 Double Broiler
243W36 Double Broiler
C36 Broiler Only
C45 Broiler Only
MODEL CONSISTS OF
MODELS
SERIAL NUMBER LOCATION
Always have the serial number of your unit
available when calling for parts and service.
The serial number is on the nameplate that
also includes the model number. A typical
identification plate is shown in Figure 1.
FIGURE1. TYPICAL I.D. PLATE
RECEIVING & INSPECTING
THE EQUIPMENT
Care should be taken during unloading so the
equipment is not damaged while being moved
into the building.
1. Visually inspect the exterior of the package
and skid or container. Any damage should
be noted and reported to the delivering
carrier immediately
2. If damaged, open and inspect the contents
with the carrier.
3. In the event that the exterior is not damaged,
yet upon opening, there is concealed
damage to the equipment, notify the carrier.
Notification should be made verbally as well
as in written form.
4. Request an inspection by the shipping
company of the damaged equipment. This
should be done within 10 days from receipt
of the equipment.
5. Freight carriers can supply the necessary
damage forms upon request.
6. Retain all shipping materials until an
inspection has been made or waived.

INTRODUCTION
SPECIFICATIONS
36W36 242,000 ea. 42,000 ea. 84,000
43W36 342,000 ea. 42,000 ea. 126,000
136W36 242,000 ea. 42,000 ea. 124,000
V136W36 242,000 ea. 42,000 ea. 129,000
236W36 442,000 ea. 42,000 ea. 168,000
243W36 642,000 ea. 42,000 ea. 252,000
C36 242,000 ea. 42,000 ea. 84,000
C45 342,000 ea. 42,000 ea. 126,000
MODEL # BURNERS
(broilers only)
NATURAL
BTU/HR
PROPANE
BTU/HR
TOTAL
BTU/HR
Manifold Pressure
Natural Gas: 6.0‖W.C.
Propane Gas: 10.0‖W.C.
Gas Inlet Size:
3/4‖ NPT at lower left rear (all models)
Orifices
Fixed for specified gas type.
Natural Gas: #33 DMS
Propane Gas: #48 DMS

TABLE OF CONTENTS
INSTALLATION
CLEARANCES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
VENTILATING HOOD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
LEGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
CERAMIC RADIANTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
LEVELING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FLOOR INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CURB INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
GAS CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
GAS PRESSURE REGULATOR . . . . . . . . . . . . . . . . . . . . . . .3
GAS PRESSURE REGULATOR . . . . . . . . . . . . . . . . . . . . . . 4
PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
BURNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
OPERATION
OPERATING CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
BURNER CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
GRID HEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
GAS CONTROLS (LIGHTING PILOT). . . . . . . . . . . . . . . . . . .6
GAS CONTROLS (BURNER VALVE SHUTOFF). . . . . . . . . . 6
MAINTENANCE
GENERAL CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
PAINTED SURFACES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
EXTERIOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
INTERIOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
STAINLESS STEEL SURFACES . . . . . . . . . . . . . . . . . . . . . . . . 7
REMOVE HEAT TINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
MAINTENANCE SCHEDULE. . . . . . . . . . . . . . . . . . . . . . . . . . . .9
PARTS REMOVAL AND REPLACEMENT PROCEDURES
COVER & PANELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
VENTURI COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CONTROL PANEL COVER. . . . . . . . . . . . . . . . . . . . . . . . . . .10
DRIP DEFLECTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
DRIP TRAY AND HORIZONTAL GREASE CONTAINER. . . .11
PILOT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
PILOT ASSEMBLY & ORIFICE. . . . . . . . . . . . . . . . . . . . . . . . 11
BURNER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
BURNER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
BURNER ORIFICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
BURNER VENTURI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
BURNER VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
CARRIAGE POSITION HANDLE . . . . . . . . . . . . . . . . . . . . . . . . .14
BLACK BALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
CHROME SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
THREADED STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
GEAR & TUBE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 14
COMPRESSION SPRING. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
GEAR & BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
PRESSURE REGULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . .16
PILOT BURNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CARRIAGE POSITION HANDLE . . . . . . . . . . . . . . . . . . . . . . 17
HANDLE TENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
CARRIAGE TENSION SPRING . . . . . . . . . . . . . . . . . . . . . . . 17
TROUBLESHOOT CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
TROUBLESHOOT CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
C36 & C45 EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . 20
C36 & C45 PART NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . .21
C36 & C45 PART NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
36W36 & 43W36 EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . .23
36W36 & 43W36 PART NUMBERS . . . . . . . . . . . . . . . . . . . . . . 24
36W36 & 43W36 PART NUMBERS . . . . . . . . . . . . . . . . . . . . . . 25

INSTALLATION
CAUTION
Provisions must be made to assure adequate
air supply to unit for proper burner operation.
CLEARANCES
The following are minimum clearances from
combustible and noncombustible materials.
Location Combustible
Construction
Noncombustible
Construction
Back Wall 6‖ 0‖
Left Side 6‖ 0‖
Right Side 6‖ 0‖
With 6” legs: Suitable for installation on
combustible floors.
Without legs: For use with special insulated
base on noncombustible floors only.
VENTILATING HOOD
The broiler(s) must be installed under a properly
designed ventilating hood. The hood should
extend at least 6‖ beyond all sides of the unit.
The hood should be connected to an adequate
mechanical exhaust system.
Information on construction and installation of
ventilating hoods may be obtained from the
―Standard for the Installation of Equipment for
the Removal of Smoke and Grease Laden
Vapors from Commercial Cooking Equipment‖,
NFPA No. 96-1987, available from the National
Fire Protection Association, Batterymarch Park,
Quincy, Ma. o2269.
It is also necessary that sufficient room air
ingress be allowed to compensate for the
amount of air removed by the ventilating
system. Otherwise, a subnormal atmospheric
pressure will occur which may interfere with
burner performance or may extinguish the pilot
flame. In case of unsatisfactory broiler
performance, check with the exhaust in the ―Off‖
position.
ASSEMBLY
Uncrate broiler as near to final location as
possible. For easier and lighter handling of
broiler, remove grids, grid frame, drip tray and
grease container. Remove all packing materials
and accessories from broiler interior.
Legs
Some broilers are mounted on legs.
1. Screw the legs into the modular stand.
2. Tightly screw the complete leg assembly
into the mounting holes in the bottom of the
broiler at each corner. If the unit is intended
for curb installation, no legs are provided.
The curb must be noncombustible material.
Ceramic Radiants
Ceramic radiants, Figure 2, are located on each
side of the burners. Ceramic end pieces are
installed at both ends of each burner assembly.
Five (5) ceramic radiants are installed on each
side of each burner with the pointed side facing
sown and the holes facing up. Figure 3
TOP VIEW Frame Burner
Ceramic
Ends
FRONT VIEW
Ceramic
Radiants
5
Each
Side
FIGURE 2.
1

INSTALLATION
Figure 3. Ceramic Radiants
1. Insert ceramic end pieces at front and rear
of the burner frame. Four (4) are required for
each burner.
2. Tilt ceramic radiants sideways to clear burner
and frame assembly, then lower radiant into
position with one flange resting on burner
ledge and one flange resting on frame edge.
3. Install the remaining ceramic radiants so that
five (5) ceramic radiants are located on each
side of the burner.
LOCATION
Adequate clearance for service and proper
operation must be provided at the front, top,
sides, and back. The combustion air openings
are provided in the front of the unit and must not
be obstructed.
LEVELING
After broiler is positioned, check that appliance is
level both side-to-side and front - to-back.
BATTERY ARRANGEMENT
Setting In Place
Model No‖s 36W36, 43W36, 136W36, and
V136W36.
Floor Mounted Ranges
1. Place the first unit in the exact position it will
occupy in the battery.
2. Using a carpenter’s level, level the unit front-
to rear and side –to– side. AN UNLEVELED
UNIT WILL ADVERSELY AFFECT
PERFORMANCE. Adjust as follows:
FLOOR INSTALLATION ON LEGS: Level
by turning foot on leg.
CURB INSTALLATION: Place shim under
the low side. This operation is important
since variations in floors and curbs are
common. Unless units are level, aligning the
gas supply manifold will be difficult and the
units will not fit together tightly.
3. Remove the valve panel from the broiler.
4. Move the unit into position.
5. Engage union nut on manifold with male
fitting on next unit and draw up union nut
hand tight. Be sure appliances meet together
both front and rear. If manifolds do not align,
then units are not level. In extreme cases it
may be necessary to loosen manifold bolts
and adjust.
6. Continue leveling and connecting gas supply
manifolds together until all appliances in
battery are connected.
7. Tighten manifold gas union. Use backup
wrench to prevent manifold from rotating.
FAILURE TO DO THIS MAY RESULT
IN DAMAGE TO THE PILOTS AND GAS
VALVES.
2

INSTALLATION
GAS CONNECTION
Before connecting the broiler(s) to the gas supply
line, be sure that all new piping has been cleaned
and purged to prevent any foreign matter from
being carried into the controls by the gas. In
some cases, filters or drops are recommended.
A separate gas shutoff valve must be installed
upstream from the gas pressure regulator
adjacent to the broiler and located in an
accessible are.
It is important that adequately sized piping be
run directly to the point of connection at the
broiler with as few elbows and tees as possible.
Consult your local gas company for proper
piping size and gas pressure. Each broiler has
a 3/4‖ NPT manifold input located at the lower
left rear of the broiler, Figure 4. On dual broilers,
each broiler must have a separate regulator.
NOTE: Pipe joint compound or thread sealant
that is used should be resistant to action of
liquefied petroleum gases.
3/4‖
NPT
GAS
INLET
Figure 4. Gas Inlet
Install the gas pressure regulator with gas flowing
as indicated by the arrow on the regulator. The
arrow must be pointing in toward the unit. Use
pipe compound or thread sealant and carefully
thread regulator to pipe so that there is no cross
threading, etc., which could cause leakage.
1. Apply wrench only to the flat areas around
the pipe tapping at the end being threaded to
the pipe to avoid possible damage to the
regulator body which could result in leakage.
2. Connect the gas supply line from the service
gas shutoff valve to the inlet side of the gas
pressure regulator using 3/4‖ pipe. Avoid kinks
or sharp bends that could restrict gas flow.
NOTE: If flexible or semi-flexible connectors are
used, an AGA listed flexible connector with an
I.D. equal to 3/4‖ pipe must be used.
WARNING
DO NOT USE A DOMESTIC TYPE
FLEXIBLE GAS CONNECTOR.
3. Turn gas shutoff valve on and carefully check
for gas leaks immediately. Do this before
attempting to operate the broiler.
WARNING
TEST ALL PIPE JOINTS FOR LEAKS BEFORE
OPERATING BROILER. THIS INCLUDES ALL
GAS CONNECTIONS THAT MAY HAVE
LOOSENED DURING SHIPMENT. USE A RICH
SOAP SOLUTION (OR OTHER ACCEPTED
LEAK TESTER) AROUND ALL PIPE JOINTS.
DO NOT USE AN OPEN FLAME. ABSOLUTELY
NO LEAKAGE SHOULD OCCUR, OTHERWISE
THERE IS A DANGER OF FIRE OR EXPLOSION
DEPENDING UPON CONDITIONS. DO NOT USE
UNIT IF LEAKAGE IS DETECTED.
After piping has been checked for leaks, all piping
receiving gas should be fully purged to remove air.
GAS PRESSURE REGULATOR
WARNING
THE BROILER(S) IS/ARE DESIGNED FOR USE
WITH A GAS PRESSURE REGULATOR. THE
REGULATOR(S) SUPPLIED WITH THIS UNIT
MUST BE USED.
FOR NATURAL GAS: This gas pressure
regulator is factory adjusted for 6.0‖ W.C. manifold
pressure. The rated inlet pressure to the regula-
tors
3

INSTALLATION
FOR PROPANE GAS: This gas pressure
regulator is factory adjusted for 10.0‖ W.C.
manifold pressure. The rated inlet pressure to
the regulator is 1/2 psig (3.45 kPa).
The broiler is equipped with fixed orifices for use
with a manifold pressure of 6.0‖ W.C. for natural
gas and 10.0‖ W.C. for propane gas.
Position the gas pressure regulator outside the
broiler as near to the unit as possible.
CAUTION
The gas pressure regulator must be
located out of the heat zone to prevent damage
to the regulator.
ADJUSTMENT PROCEDURE
WARNING
DO NOT ALLOW UNTRAINED PER-
SONNEL TO MAINTAIN OR SERVICE THE
GAS
PRESSURE REGULATOR.
1. Before adjusting the regulator, check the
incoming gas line pressure into the regulator.
Incoming pressure must be 8.0‖ W.C. for
natural gas, or 14‖ W.C. for propane gas.
2. If incoming pressure is not correct, have the
gas source checked and adjusted.
3. Make sure that the regulator is mounted in
the horizontal position with the arrow pointing
in the direction of the gas flow.
4. Remove the main burner control valve knobs,
Figure 5.
Burner valve knobs Screws
Figure 5. Control Valve Knobs
5. Remove the control valve panel by removing
two screws.
6. Connect a manometer to the pressure tap
provided on the broiler unit gas piping
manifold, Figure 6.
7. Check the manometer reading. The reading
must be 6.0‖ W.C. for natural gas, or 10.0‖
W.C. for propane gas.
8. If incoming line pressure is not correct, adjust
the regulator. Remove the seal cap on the
top of the regulator.
9. Insert a blade-type screwdriver into the top
hole of the regulator.
10.Turn the adjust screw clockwise to increase
the pressure, or counter clockwise to
decrease the pressure .
While watching the manometer, turn the
adjustment screw to set proper regulator outlet
pressure to the manifold.
Manifold
Manometer
connection
pressure
tap
Figure 6. Gas Pressure Tap
4

INSTALLATION
PILOT INITIAL ADJUSTMENT
Each burner has a separate pilot burner. The
pilot flame is adjusted through access holes in
the valve control panel, Figure 7. Pilot access is
through the broiler opening.
Pilot Valves Valve Panel
Figure 7. Pilot Valves
1. Turn the main gas shutoff valve to the on
position.
NOTE: Pilots are on at all times main shutoff
valve is in the on position.
2. Light each pilot.
3. Adjust pilot valve adjustment screw so that
each pilot burner has a steady blue flame,
Figure 8.
Pilot Burner Pilot Valve
1/2”1/2‖
Figure 8. Pilot Burner and Pilot Valve
BURNER ADJUSTMENT
The efficiency of the broiler depends on a delicate
balance between the supply of air and the volume
of gas at each main burner resulting in complete
combustion. Whenever this balance is disturbed,
poor operating characteristics occur. An air
shutter, Figure 9, on the front of each main burner
controls the air supply.
NOTE: Pilots should be lit and properly adjusted
before adjusting the main burners.
1. Lift off the manifold cover to access the air
shutter for each main burner.
2. Turn on the main burner control valve for the
main burner to adjust by rotating the main
burner control valve fully clockwise.
3. Increase the air shutter openings until the
flame on the burner begins to ―lift‖. Then close
shutter until flame no longer floats, and lock in
place. A yellow streaming flame indicates
insufficient air. Correct this condition by
increasing air shutter opening.
Adjustment Screw
Air Shutters
Figure 9. Main Burner Air Shutter
4. After all main burners are properly adjusted,
reinstall the manifold cover.
5. Turn all main burner control valves fully
counterclockwise to turn the main burner off.
5

OPERATION
GENERAL
This appliance has been classified as
commercial cooking equipment and must be
operated by qualified and/or professional
operating personnel
WARNING
THE BROILER AND ITS PARTS ARE HOT.
USE CARE WHEN OPERATING.
CLEANING OR SERVICING THE UNIT.
CAUTION
Do not obstruct the flow of combustion and
ventilation air to the broiler. Keep appliance
area free and clear of combustibles.
OPERATING CONTROLS
WARNING
IN THE EVENT A GAS ODOR IS DETECTED,
SHUT DOWN UNITS MAIN GAS SHUTOFF
VALVE AND CONTACT THE LOCAL GAS
COMPANY OR GAS SUPPLIER FOR
SERVICE..
The following controls are used for operation of
the broiler, Figure 10.
Burner Valve Knobs Grid Height Control
Figure 10. Operating Controls
BURNER CONTROL: Used to turn the gas
on or off. One control for each burner.
GRID HEIGHT: The grid is set to the desired
cooking height by depressing the ball and
adjusting the lever up or down.
Gas Control
Lighting/Relighting Pilot
1. Turn burner valve handle to off position and
wait five (5) minutes.
2. Apply lighted match to pilot burner and/or
check that pilot is burning.
3. Rotate burner valve handle counterclockwise
to the full on position. Burner will ignite
automatically.
IMPORTANT: DO NOT THROTTLE THE
BURNER DOWN. BURNER MUST OPERATE
FULLY OPEN AT ALL TIMES.
4. If pilot becomes extinguished, turn main
burner valve to the off position (fully counter-
clockwise) and wait five (5) minutes before
relighting.
Shutdown
1. Standby: To turn off, rotate main burner
valve handles counterclockwise.
2. Complete: Turn all gas main burner valves
to off position and turn shutoff valve to
broiler to the off position.
IMPORTANT: NEVER THROTTLE THE
BURNER DOWN. OPERATE BURNER IN FULL
ON POSITION.
Grid Height Adjustment
Depress black ball and move lever up or down
to desired cooking height. Figure 10.
6

MAINTENANCE
GENERAL CLEANING
WARNING
THE BROILER AND ITS PARTS ARE HOT.
USE CARE WHEN OPERATING,
CLEANING OR SERVICING THE UNIT.
Lint and grease suspended in the air tend to
collect in passages. Therefore, air openings,
flue ways, and primary air openings, etc.,
should be periodically cleaned to prevent
clogging. The entire broiler should be given a
periodic general cleaning.
DAILY
Remove grid racks, drip deflector (below grid
rack), drip tray, and grease container. Thoroughly
wash with mild detergent or soap. Excessive
grease buildup may be removed by using a
mildly abrasive cleanser.
Drip Deflector Grid Rack
Grease Container Drip Tray
Figure 11. Items To Be Cleaned Daily
PAINTED SURFACES/
POWDER COATED
Exterior
Allow the broiler to cool down before cleaning
exterior surfaces. Painted surfaces should be
cleaned using a mild soap and warm water
solution on a sponge or soft cloth.
Powder Coat, Copper, and other such painted or
plated finishes are not covered under warranty.
These finishes are subject to wear and may
begin to discolor and/or chip within a short period
of time. Caution should be taken when cleaning.
Using a mild soap and water solution will help to
maintain the look and finish.
Interior
Clean interior using a mildly abrasive cleanser
with a damp cloth or nylon cleaning pad.
STAINLESS STEEL SURFACES
Stainless steel is an alloy of iron which contains
chromium. In the process of manufacturing
stainless steel, chromium in the alloy is used to
form the hard oxide coating on the surface. If this
is taken off through corrosion or wear, it will rust
like regular steel.
To remove dirt, grease or product residue from
stainless steel, use water and a mild detergent if
needed, applied with a sponge or cloth. Dry
thoroughly with a clean cloth.
To remove grease and food splatter, or
condensed vapors that have baked on the
equipment, you can use a (non-abrasive)
commercial cream cleanser or baking soda and
water, applied with a damp cloth or sponge. Rub
cleanser as gently as possible (with the grain) in
the direction of the polished lines. DO NOT RUB
IN A CIRCULAR MOTION, it will damage the
finish. Rinse surface after cleaning with a damp
cloth and clean water. Dry thoroughly with clean
cloth.
7

MAINTENANCE
8
Drying thoroughly will prevent water spots which
are harmful to the finish.
HELPFUL HINTS:
 To remove streaks, rub stainless steel
surface with olive oil.
 To clean and polish, simply moisten a cloth
with undiluted white or cider vinegar and wipe
clean. Vinegar can also be used to remove
heat stains.
 Oil from fingerprints can etch or tarnish
stainless steel, especially mirror-polished
finishes. Wherever stainless steel is visible ,
use a glass cleaner to remove fingerprints at
the end of the day, before the finish is
permanently damaged.
GRIDDLE / PLANCHA
SEASONING:
Seasoning refers to the process of oil or lard
being baked into the metal to create a non-stick
surface for cooking on a new or recently cleaned
griddle. If a griddle has been seasoned and food
begins to stick, you should re-season your
griddle.
To season follow these steps:
 Turn griddle on to a low setting (around 300
degrees F ) for about 45 mins. to 1 hour.
 Using a lint-free cotton cloth, apply a
generous coat of cooking grade oil or
hydrogenated shortening across the entire
surface of the griddle. Apply additional layers
until surface is slick and oil no longer seeps
into griddle.
 Increase heat on griddle to 350-400 degrees
F. Once griddle reaches temp turn griddle off
and let cool.
 Wipe off excess oil with lint-free cotton cloth.
CLEANING:
 After each use, scrape griddle clean with a
griddle scraper when cooked food is removed
to keep surface free of encrusted material
and also prevent flavor transfer.
 After each day, while griddle is warm, clean
surface with a griddle stone using a back and
forth motion. For stainless steel, rub in the
direction of the grain to not damage the
surface. Clean grease trough thoroughly and
empty grease container.
 Weekly, Allow griddle to cool completely and
clean plate with a foodservice grade
degreaser. Re-season griddle as needed, or
apply a coating of cooking oil to prevent rust.
 A mixture of lemon juice and carbonated
(soda) water can also be used while the
griddle is warm. After applying mixture, rub
griddle stone back and forth to clean surface.
Dry thoroughly and re-season if needed, or
apply a coating of cooking oil to prevent rust.
*NOTE - See page 9 for complete maintenance
schedule of unit.

OVERFIRED BROILER MAINTENANCE SCHEDULE
COMPONENTS JAN FEB MAR APRIL MAY JUNE JULY AUG SEPT OCT NOV DEC
T-COUPLE (CE) 1,3,4 1,3,4 1,3,4 1,3,4
INJECTORS 1,2 1,2 1,2 1,2
GASKETS 1,4 1,4 1,4 1,4
BEARINGS 1,4 1,4 1,4 1,4
PILOT 1,2 1,2 1,2 1,2 1,2 1,2
VALVE (CE) 1,5 1,5 1,5 1,5
GRID IRON * 222222222222
BURNERS 1,2 1,2 1,2
TOP PLATE * 222222222222
AIR MIXER 1,2 1,2 1,2 1,2
GREASE CONT. * 222222222222
INTERIOR 2222
GEAR MECH. 1,5 1,5 1,5 1,5
REGULATOR 1,2 1,2 1,2 1,2
CERAMICS 1,2,4 1,2,4 1,2,4 1,2,4
DRIP TRAY * 222222222222
1. CHECK
2. CLEAN
3. ADJUST
4. REPLACE
5. LUBRICATE
*NOTE* Maintenance schedule may vary due to the gas heating value per country.
*NOTE* Lack of maintenance may result in pre-mature failure of components.
*NOTE* Parts marked with an * should be cleaned daily.
9

PARTS REMOVAL & REPLACEMENT PROCEDURES
Perform the following procedures to remove and
replace parts. To eliminate mistakes when
ordering parts, always provide the following
information:
 Model Number
 Serial Number
These numbers are located on the nameplate.
CAUTION
Turn off the broiler gas valve and allow
broiler to cool before removing any
components
COVER & PANELS
CAUTION
Turn off the gas supply at the manual
shutoff valve that is next to the broiler
before attempting to loosen any gas
connections.
Venturi Cover
Removal of the venture cover provides access to
the air shutter adjustments and main burner
orifices.
 Remove the two screws under the front edge
of the venture cover.
2. Lift the venture cover from the broiler.
Control Panel Cover
Removal of the control panel cover provides
access to the burner valves, pilot adjustment
VENTURI COVER
FIGURE 1. VENTURI COVER
screw screw
1. Turn the control valves to the full off position, then
remove the control valve knobs.
2. Remove the two screws from the front of the control
panel.
DRIP DEFLECTOR
The drip defector is located below the grid frame
and is angled toward the back of the broiler.
Grease dripping onto the drip deflector runs off
the back edge to the drip tray then flows forward
into the horizontal grease container.
1. Pull the grid frame assembly forward to the
stop.
2. Remove the grids from the frame assembly.
3. Lift the back edge of the drip deflector to dis-
engage the drip deflector from the retaining
latch.
4. Slide the drip deflector out at a downward
angle.
5. When reinstalling the drip defector, be sure to
engage the front end under the retaining
latch.
CONTROL VALVE KNOB SCREWS
FIGURE 2. CONTROL PANEL COVER
Drip deflector
Retaining Latch
Grid Frame
FIGURE 3. DRIP DEFLECTOR
10

PARTS REMOVAL AND REPLACEMENT PROCEDURES
DRIP TRAY AND HORIZONTAL
GREASE CONTAINER
The drip tray is located below the drip deflector.
Grease dripping onto the drip deflector runs off
the back edge to the drip tray then flows forward
into the horizontal grease container.
1. Pull the drip tray straight out the front of the
broiler.
2. Lift the horizontal grease container up and
away from the broiler.
NOTE: When dumping the contents of the
horizontal grease container, be sure to follow
appropriate regulations for disposing of grease.
Adjustment Valve
The pilot adjustment valves are located on the
manifold behind the control panel cover.
CAUTION
Turn off the gas supply at the manual shutoff
valve that is next to the broiler before attempting
to loosen any gas connections.
1. Remove the control panel cover as
described under Covers and Panels to
access the pilot valve.
2. Disconnect the gas line from the back of the
valve.
3. Unscrew the pilot valve from the manifold.
4. Install the new pilot valve with the adjustment
screw facing the front of the broiler.
Drip TrayHorizontal Grease Container
PILOT
NOTE: Make sure that the pipe joint compound
or pipe thread sealant that is being used is
resistant to the corrosive actions of liquefied
petroleum gases.
5. Connect the gas line to the back of the valve.
6. Turn the main gas shutoff valve to broiler to
the ON position.
WARNING
ALL GAS JOINTS DISTRUBED DURING
SERVICING MUST BE CHECKED FOR LEAKS.
CHECK WITH A SOAP AND WATER
SOLUTION(BUBBLES). DO NOT USE AN
OPEN FLAME.
7. Light pilot and adjust pilot valve.
8. Reinstall control panel cover and control
valve knobs.
Manifold Pilot Valve
Gas Line
Figure 5. Pilot Valve
Figure 4. Drip Tray & Grease Container
Pilot Assembly and Orifice
The pilot assembly is located adjacent to each
burner. The connection for the pilot assembly is
accessed by removing the venturi cover.
CAUTION
1. Remove the venturi cover as described in
COVERS AND PANELS.
2. Disconnect gas line from back of pilot
assembly.
3. Unscrew the two screws attaching the pilot
assembly and pilot assembly bracket.
NOTE: Check condition of the pilot orifice and
replace if damaged.
11

PARTS REMOVAL AND REPLACEMENT PROCEDURES
4. Install the new pilot assembly, orifice and pilot
assembly bracket.
5. Connect the gas line to the back of the pilot
assembly.
NOTE: Make sure that the pipe joint compound
or pipe thread sealant that is being used
is resistant to the corrosive actions of liquefied
petroleum gases.
6. Turn the main gas shutoff valve to the broiler
to the ON position.
WARNING
ALL GAS JOINTS DISTURBED DURING
SERVICEING MUST BE CHECKED FOR
LEAKS. CHECK WITH A SOAP AND WATER
SOLUTION (BUBBLES). DO NOT USE AN
OPEN FLAME.
7. Light pilot and adjust pilot valve.
8. Reinstall venturi cover, heat shield, insulation
and exterior top.
Screws
Pilot Brkt. Assy.
Gas
Line
Figure 6. Pilot Assembly Connection
Pilot Assembly & Orifice
Figure 7. Pilot Assembly
MAIN BURNERS
The connection for the burners is accessed by
removing the venturi cover. The burners are
accessed by removing the grids and carriage.
The burner valves are accessed by removing the
control panel cover.
CAUTION
Turn off the gas supply at the main shutoff valve
that is next to the broiler before attempting to
loosen any gas connections.
Burner Assembly, Orifice and Venturi
1. Remove the venturi cover as described in
COVERS & PANELS.
2. Remove the ceramic radiants from each side
of the main burner to be replaced.
3. Loosen the set screw that attaches the main
burner to the venturi assembly.
4. Slide the main burner out of the broiler.
5. If the venturi or orifice is to be replaced,
disconnect the gas input to the venturi.
Remove the gasket. Replace the gasket
every time the venturi or burner is removed.
6. Loosen the lock nut so that the venturi can
be removed from the bracket.
Set Screw Gasket Lock Nut
Venturi Gas Input Bracket
Figure 8. Burner Pilot Assembly
7. Remove the orifice hex nut fitting from the
venturi.
8. Remove the orifice from the hex nut fitting.
12

PARTS REMOVAL & REPLACEMENT PROCEDURE
9. Reassemble by reversing procedure.
WARNING
ALL GAS JOINTS DISTURBED DURING
SERVICING MUST BE CHECKED FOR LEAKS.
CHECK WITH A SOAP AND WATER
SOLUTION (BUBBLES). DO NOT USE AN
OPEN FLAME.
Burner valve
The burner valves are located on the manifold
behind the control panel cover.
CAUTION
Turn off the gas supply at the manual shutoff
valve that is next to the broiler before attempting
to loosen any gas connections.
1. Remove the control panel cover as described
under COVERS & PANELS to access the
burner valve.
2. Disconnect the gas line from the back of the
burner valve.
3. Unscrew the burner valve from the manifold.
4. Install the new burner valve.
NOTE: Make sure that the pipe joint compound
or pipe thread sealant that is being used is
resistant to the corrosive actions of liquefied
petroleum gases.
Orifice Orifice Hex fitting Bracket
Figure 9. Orifice Assembly
5. Connect the gas line to the back of the valve.
6. Turn the main gas shutoff valve to the broiler
to the ―ON‖ position.
WARNING
ALL GAS JOINTS DISTURBED DURING
SERVICING MUST BE CHECKED FOR LEAKS.
CHECK WITH A SOAP AND WATER
SOLUTION (BUBBLES). DO NOT USE AN
OPEN FLAME.
7. Light pilot.
8. Reinstall the control panel cover and control
valve knobs.
9. Turn burner valve full on and check that
burner is properly lit.
Burner Valves
Figure 10. Burner Valve
13

PARTS REMOVAL AND REPLACEMENT PROCEDURE
CARRIAGE POSITION HANDLE
The carriage position handle consists of the parts
shown in the following illustration and parts list.
FBCDEA
Figure 11. Carriage Position Handle
Item Part # Description Qty.
A02033-8Knob, Black Ball 1
B32756-5Compression Spring 1
C03503-3Gear and Tube Assembly 1
D03506-8Stud, Threaded 1
E03504-1Sleeve, Chrome 1
F14442-8Handle Bracket 1
Black Ball Knob
1. Remove the black ball knob by unscrewing it
(counterclockwise) from the threaded stud.
2. Replace the black ball knob by screwing it
(clockwise) onto the threaded stud.
Chrome Sleeve
1. Turn off the burners.
2. Allow the broiler to cool to room temperature.
3. Remove the black ball knob by unscrewing it
(counterclockwise) from the threaded stud.
4. Remove the sleeve from the tube / threaded
stud assembly.
5. Replace the chrome sleeve by placing the
sleeve onto the threaded stud.
Threaded Stud
1. Turn off the burners.
2. Allow the broiler to cool to room temperature.
3. Remove the black ball knob by unscrewing it
(counterclockwise) from the threaded stud.
4. Remove the chrome sleeve from the tube/
threaded stud assembly.
5. Unscrew the threaded stud from the tube.
6. Reinstall the threaded stud by performing the
above steps in reverse order. Screw the
threaded stud about 1‖ into the threaded end
of the tube.
Gear and Tube Assembly
1. Turn off burners.
2. Allow the broiler to cool to room temperature.
3. Remove the black ball knob by unscrewing it
(counterclockwise) from the threaded stud.
4. Remove the chrome sleeve.
5. Remove gear with bracket from the cabinet
frame.
6. Slide the gear and tube assembly off the
carriage position handle arm.
7. Replace the gear and tube assembly by
performing the above steps in reverse order.
Compression Spring
1. Turn off burners.
2. Allow the broiler to cool to room temperature.
3. Remove the black ball knob by unscrewing it
(counterclockwise) from the threaded stud.
4. Remove the chrome sleeve.
5. Remove the threaded rod.
6. Remove the spring from the tube and gear
assembly using needle nose pliers.
7. Replace the compression spring by
performing the above steps in reverse order.
14

PARTS REMOVAL AND REPLACEMENT PROCEDURES
Gear with Bracket
1. Turn off the burners.
2. Allow the broiler to cool to room temperature.
3. Raise grill to the top.
4. Remove all components of carriage position
handle.
5. Remove the two screws and nuts that hold
the gear with bracket to the vertical frame
rail.
6. Replace the gear with bracket by performing
the above steps in reverse order.
SCREW
Gear
With
Bracket
Figure 12. Gear with Bracket Assembly
15