Montech UL40 User manual

ASSEMBLY INSTRUCTIONS
90° DEFLECTION UL40 / UR40
Part of the transport system LT40
BA
-
100
14
8
Translation of the original assembly instructions, Copyright by Montech AG
English, Edition 2017/02

Assembly instructions BA-100148 (2017/02)
90° Deflection UL40 / UR40
2
Content
1General____________________________________________________________________________ 4
1.1 Installation declaration according to EC Machinery-Directive 2006/42/EG, Annex II B _________________ 4
1.2 List of essential health and safety requirements pursuant to Directive 2006/42/EC, Annex I, Section 1 __ 5
1.3 Information about this manual__________________________________________________________________ 7
1.4 Explanations of symbols _______________________________________________________________________ 7
1.5 Limited liability _______________________________________________________________________________ 8
1.6 Copyright____________________________________________________________________________________ 8
1.7 Warranty terms and conditions _________________________________________________________________ 8
1.8 Customer service _____________________________________________________________________________ 8
2Transport, packaging and storage____________________________________________________ 9
2.1 Arbitrary and improper transport _______________________________________________________________ 9
2.2 Transport inspection __________________________________________________________________________ 9
2.3 Packaging ___________________________________________________________________________________ 9
2.4 Handling of packaging material________________________________________________________________ 10
2.5 Storing the packages_________________________________________________________________________ 10
3Safety ____________________________________________________________________________ 11
3.1 Intended use________________________________________________________________________________ 11
3.2 Safety instructions ___________________________________________________________________________ 11
3.3 Warranty ___________________________________________________________________________________ 11
3.4 Changes and modifications to the equipment ___________________________________________________ 12
3.5 Personal protective equipment ________________________________________________________________ 12
3.6 Personnel requirements ______________________________________________________________________ 12
4Specifications _____________________________________________________________________ 13
4.1 Technical Data_______________________________________________________________________________ 13
4.2 Identification plate___________________________________________________________________________ 13
4.3 Dimension drawing __________________________________________________________________________ 14
4.5 Compatibility________________________________________________________________________________ 15
4.6 Principle of operation ________________________________________________________________________ 16
4.7 Control principle_____________________________________________________________________________ 17
5Commissioning ____________________________________________________________________ 18
5.1 Improper installation and commissioning _______________________________________________________ 18
5.2 Installation __________________________________________________________________________________ 19
5.3 Description of connections____________________________________________________________________ 21

Assembly instructions BA-100148 (2017/02)
90° Deflection UL40 / UR40
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6Maintenance______________________________________________________________________ 22
6.1 Maintenance plan____________________________________________________________________________ 22
6.2 Spare parts _________________________________________________________________________________ 23
6.3 Replacing the toothed belts___________________________________________________________________ 23
7Disassembly and disposal __________________________________________________________ 25
7.1 Improper disassembly________________________________________________________________________ 25
7.2 Disposal ____________________________________________________________________________________ 26

Assembly instructions BA-100148 (2017/02)
90° Deflection UL40 / UR40
4
1General
1.1 Installation declaration according to EC Machinery-Directive 2006/42/EG, Annex II B
Manufacturer:
Montech AG, Gewerbestrasse 12, CH–4552 Derendingen Tel. [phone], Fax [phone]
E-Mail: [e-mail], Internet: www.montech.com
Herewith declares that the partly completed machine: Deflection 90oUR40/ UL40
Item No. 66158 / 66174 / 66183 / 66156 / 66175 / 66185 / 66781 / 66782
meets the basic safety and health requirements of Annex I of EC machinery-Directive 2006/42/EC. In addition, the
partly completed machine also complies with the requirements of:
relevant EC Directives:
Applied harmonized standards:
EC Machinery-Directive 2006/42/EC
Low Voltage Directive 2006/95/EC
EN ISO 12100:2010
The technical documentation for this partly completed machine was created according to Annex VII Part B.
Montech AG agrees to electronically transmit these technical documents to state authorities upon request.
Authorized person for preparing the
technical documentations: G. Aloisi Montech AG
Director Sales
CH-4552 Derendingen
The commissioning of the partly completed machine is prohibited until the partly completed machine has been
installed in a machine that is in compliance with the requirement of the EC Machinery-Directive, and the EC
Declaration of Conformity according to Annex II A is on hand.
City, Date
Company
Address
Derendingen, 2017/03/01
Montech AG
Gewerbestrasse 12
CH–4552 Derendingen
Authorized persons (signatures)
Names of the undersigned
Positions of the undersigned
Daniel Pauli Gianluca Aloisi
CEO Director Sales

Assembly instructions BA-100148 (2017/02)
90° Deflection UL40 / UR40
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1.2 List of essential health and safety requirements pursuant to Directive 2006/42/EC, Annex I,
Section 1
Not relevant for this device

To be met by the system integrator for the (complete) machine 
Met for the scope of the partly completed machine 
1.1. General
1.1.1. Definitions 
 
1.1.2. Principles of safety integration 
 
1.1.3. Materials and products 
 
1.1.4. Lighting 
 
1.1.5. Design of machinery to facilitate its handling 
 
1.1.6. Ergonomics 
 
1.1.7. Operating positions 
 
1.1.8. Seating 
 
1.2.
Control and systems
1.2.1. Safety and reliability of control systems 
 
1.2.2. Control devices 
 
1.2.3. Starting 
 
1.2.4. Stopping 
 
1.2.4.1. Normal stop 
 
1.2.4.2. Operational stop 
 
1.2.4.3. Emergency stop 
 
1.2.4.4. Assembly of machinery 
 
1.2.5. Selection of control or operating modes 
 
1.2.6. Failure of the power supply 
 
1.3.
Protection against mechanical hazards
1.3.1. Risk of loss of stability 
 
1.3.2. Risk of break-up during operation 
 
1.3.3. Risks due to falling or ejected objects 
 
1.3.4. Risks due to surfaces, edges or angles 
 
1.3.5. Risks related to combined machinery 
 
1.3.6. Risks related to variations in operating conditions 
 
1.3.7. Risks related to moving parts 
 
1.3.8. Guards or protective devices designed to protect against risks 
 
1.3.8.1. Moving transmission parts 
 
1.3.8.2. Moving parts involved in the process 
 
1.3.9. Risk of uncontrolled movements 
 

Assembly instructions BA-100148 (2017/02)
90° Deflection UL40 / UR40
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Not relevant for this device 
To be met by the system integrator for the (complete) machine 
Met for the
scope of the partly completed machine

1.4. Required characteristics of guards and protective devices
1.4.1. General requirements 
 
1.4.2. Special requirements for guards 
 
1.4.2.1. Fixed guards 
 
1.4.2.2. Interlocking movable guards 
 
1.4.2.3. Adjustable guards restricting access 
 
1.4.3. Special requirements for protective devices 
 
1.5. Risks due to other hazards
1.5.1. Electricity supply 
 
1.5.2. Static electricity 
 
1.5.3. Energy supply other than electricity 
 
1.5.4. Errors of fitting 
 
1.5.5. Extreme temperatures 
 
1.5.6. Fire 
 
1.5.7. Explosion 
 
1.5.8. Noise 
 
1.5.9. Vibrations 
 
1.5.10. Radiation 
 
1.5.11. External radiation 
 
1.5.12. Laser radiation 
 
1.5.13. Emissions of hazardous materials and substances 
 
1.5.14. Risk of being trapped in a machine 
 
1.5.15. Risk of slipping, tripping or falling 
 
1.5.16. Lightning 
 
1.6. Maintenance
1.6.1 Machinery maintenance 
 
1.6.2. Access to operating positions and servicing points 
 
1.6.3. Isolation of energy sources 
 
1.6.4. Operator intervention 
 
1.6.5. Cleaning of internal parts 
 
1.7.
Informati
on
1.7.1. Information and warnings on the machinery 
 
1.7.1.1. Information and information devices 
 
1.7.1.2. Warning devices 
 
1.7.2. Warning of residual risks 
 
1.7.3. Marking of machinery 
 
1.7.4. Instructions 
 
1.7.4.1. General principles for the drafting of instructions 
 
1.7.4.2. Contents of the instructions 
 
1.7.4.3. Sales literature 
 
1.7.5 Instruction manual 
 

Assembly instructions BA-100148 (2017/02)
90° Deflection UL40 / UR40
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1.3 Information about this manual
This manual contains the data and information required for commissioning and maintenance of the 90° deflection
UL40 / UR40 and is only valid for the following versions.
90° Deflection UL40 / UR40 Item. No. 66158 / 66174 / 66183 / 66156 / 66175 / 66185 / 66781 / 66782
Prior to commencing any work on the machine, personnel involved must have thoroughly read and understood
this manual. Following all safety instructions and directions in this manual is the foundation of safe work.
Any illustrations in this manual are meant for general understanding and may differ from the actual configuration.
1.4 Explanations of symbols
Safety instructions in this manual are marked by symbols. These safety instructions are introduced by signal words
that express the extent of the danger. Absolutely follow these instructions and act carefully to avoid accidents,
bodily injuries or property damage.
DANGER
!
This combination of symbol and signal word indicates a directly dangerous situation that
could result in death or serious injury if it is not avoided.
WARNING!
This combination of symbol and signal word indicates a potentially dangerous situation that
could result in serious injury if it is not avoided.
CAUTION
!
This combination of symbol and signal word indicates a potentially dangerous situation that
could result in minor injury if it is not avoided.
CAUTION
!
This combination of symbol and signal word indicates a potentially dangerous situation that
could cause property damage if it is not avoided.
NOTE
!
This symbol points out useful hints and recommendations as well as information for efficient
and uninterrupted operation.

Assembly instructions BA-100148 (2017/02)
90° Deflection UL40 / UR40
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1.5 Limited liability
All information and instructions in this operating manual were compiled taking into consideration the valid
standards and regulations, the state-of-the-art and our many years of experience and expertise.
Montech AG will not assume liability for damage resulting from:
– Not following the instructions in this manual.
– Using the machine for purposes other than its intended use.
– Use of personnel that has not been trained.
1.6 Copyright
Treat the assembly instructions confidentially. They are meant exclusively for persons working on the equipment.
Making the operating manual available to a third party without the Montech AG’s written permission is prohibited.
NOTE
!
The content information, texts, drawings, pictures and other illustrations are protected by
copyright. Any use of them beyond this purpose without the Montech AG’s written
permission is prohibited.
1.7 Warranty terms and conditions
The warranty terms and conditions can be found in the Montech AG’s General Terms and Conditions (GTC).
1.8 Customer service
Our customer service will provide technical information.
Information on the contact person responsible can be obtained by phone, fax, e-mail or on the Internet; please
refer to the manufacturer’s address on the installation declaration page.

Assembly instructions BA-100148 (2017/02)
90° Deflection UL40 / UR40
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2Transport, packaging and storage
2.1 Arbitrary and improper transport
CAUTION
!
Damage caused by unauthorized and improper transport!
Transport by untrained personnel can cause considerable damage to property.
Unloading on delivery and internal transport may only be carried out by trained
personnel.
Do not step under suspended loads.
Use means of transport properly.
Always place the component on a flat surface to prevent it from tipping.
2.2 Transport inspection
To check the delivery immediately upon receipt for completeness and transport damage.
In case of externally visible transport damage, proceed as follows:
Do not accept delivery or only under reserve
Note the extent of damage on the transport documents or on the carrier's delivery bill
Initiate complaint
NOTE!
Complain about any defect immediately.
Claims for damages can only be made within the complaint periods.
2.3 Packaging
The individual articles are packed according to the expected transport conditions. Only environmentally friendly
materials were used for packaging.
The packaging should protect the individual components from transport damage, corrosion and other damage
until assembly. Therefore, do not destroy the packaging and remove it only shortly before assembly.

Assembly instructions BA-100148 (2017/02)
90° Deflection UL40 / UR40
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2.4 Handling of packaging material
Dispose of packaging material in compliance with applicable laws and local regulations.
CAUTION
!
Incorrect disposal is an environmental hazard!
Packaging materials are valuable raw materials; in many cases, they can be reused or
recycled. Incorrect disposal of packaging materials can pose a hazard to the environment.
Always dispose of packaging materials in an environmentally compatible manner.
Follow local disposal regulations. If applicable, hire a company specializing in
disposal.
2.5 Storing the packages
Store packages under the following conditions:
Do not store outdoors.
Store in a dry, dust-free environment.
Do not expose to aggressive media.
Protect from sunlight.
Avoid mechanical vibration.
Storage temperature: +5 to +40 °C
Relative humidity: max. 55%
If machines are stored longer than three months, check the general condition of all parts and the
packaging regularly.