Monterey Boats M20 User manual

M20/M22
Owner’s Manual

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MONTEREY
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MONTEREY
BOATS
Dear Valued Customer,
Welcome to the Monterey Life!
We would like to extend to you our “Thank You” for choosing a Monterey boat!
You have made an investment in our product and we are condent you will enjoy
many years of boating pleasure. Your new boat has been built to the standards set
forth by the United States Coast Guard and National Marine Manufacturers Associa-
tion. We are proud to have you in our “Family!”
At this time, we need you to read your owner’s manual and become familiar with all
systems on your boat. Make certain that you and your dealer have lled out and
mailed your warranty registration card back to us here at the factory. It is very im-
portant to us and it is also a U.S. Federal Regulation.
This manual is an important aid in the operation and maintenance of your boat. The
information is intended as a guide and cannot cover every question you may have
about your boat and boating in general. We encourage you to contact your dealership
for any additional information you might need. If there is a question about your boat
that can’t be answered by your dealer, please contact our factory direct by calling
the Monterey Boats Customer Service Department, [phone] or online if you
prefer at: www[email protected].
If you are new to boating, we recommend you participate in a boating class or group
to gain more knowledge and condence. Contact your dealer, local U.S. Coast Guard
or U.S. Power Squadron Organizations for information in your area.
With proper care, routine service and preventive maintenance, your Monterey boat
will not only reward you with enjoyment, but with reliability, dependability and one
of the higher resale values in today’s boating industry.
Enjoy your new boat and please respect our environment at all times. Always re-
member to practice safe boating procedures for your protection as well as those
around you.
Sincerely,
The M.O.S.T. (Monterey Owners Support Team)
WELCOME

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NOTES

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TABLE OF CONTENTS
WELCOME ......................................................................................................................... 3
SAFETY INFORMATION ........................................................................................................ 9
BOAT INFORMATION ..........................................................................................................11
CERTIFICATIONS ..............................................................................................................12
INTRODUCTION & IMPORTANT INFORMATION .......................................................................13
OWNER/OPERATOR INFORMATION .......................................................................................15
NEW BOAT DELIVERY .........................................................................................................16
Chapter 1:
SAFETY EQUIPMENT
1.1 General .....................................................................................................................17
1.2 Engine Alarm..............................................................................................................17
1.3 Neutral Safety Switch ..................................................................................................17
1.4 Engine Stop Switch .....................................................................................................17
1.5 Required Safety Equipment ..........................................................................................18
1.6 Bilge and Fuel Fires .....................................................................................................19
1.7 Fire Port ....................................................................................................................20
1.8 Automatic Fire Extinguishing System..............................................................................20
1.9 First Aid.....................................................................................................................22
1.10 Additional Safety Equipment .......................................................................................22
1.11 Caution & Warning Labels...........................................................................................24
Chapter 2:
OPERATION
2.1 General .....................................................................................................................25
2.2 Rules of the Road........................................................................................................25
2.3 Pre-Cruise Check ........................................................................................................28
2.4 Operating Your Boat ....................................................................................................28
2.5 Docking, Anchoring & Mooring .....................................................................................30
2.6 Controls, Steering or Propulsion System Failure...............................................................32
2.7 Collision.....................................................................................................................32
2.8 Grounding, Towing & Rendering Assistance .....................................................................32
2.9 Flooding or Capsizing...................................................................................................33
2.10 Fishing.....................................................................................................................33
2.11 Water Skiing & Wakeboarding .....................................................................................33
2.12 Wake/Teak Surng ....................................................................................................35
2.13 Man Overboard .........................................................................................................36
2.14 Maximum Capacities Plate ..........................................................................................36
2.15 Trailering Your Boat ...................................................................................................37
Chapter 3:
PROPULSION SYSTEM
3.1 General .....................................................................................................................41
3.2 Inboard Engine Drive Systems ......................................................................................41
3.3 Performance Issues and Propellers.............................................................................................. 42
3.4 Propellers ..................................................................................................................43
3.5 Helm and Engine Instrumentation ................................................................................44

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Chapter 4:
HELM CONTROL SYSTEMS
4.1 General .....................................................................................................................49
4.2 Engine Throttle and Shift Controls .................................................................................49
4.3 Engine Stop Switch .....................................................................................................51
4.4 Neutral Safety Switch ..................................................................................................51
4.5 Outdrive Power Tilt and Trim.........................................................................................52
4.6 Steering System .........................................................................................................52
4.7 Control Systems Maintenance .......................................................................................53
Chapter 5:
FUEL SYSTEM
5.1 Fuel System ...............................................................................................................55
5.2 Engine Fuel Delivery System.........................................................................................57
5.3 Fueling Instructions.....................................................................................................58
5.4 Fuel System Maintenance.............................................................................................60
Chapter 6:
ELECTRICAL SYSTEM
6.1 General .....................................................................................................................61
6.2 12 Volt DC Battery Systems..........................................................................................61
6.3 12 volt Accessory Switch Panels ...................................................................................63
6.4 Additional Accessory Switches, Switch Panels & Control Panels ..........................................64
6.5 Circuit Breaker Panels..................................................................................................66
6.6 Additional Circuit Breakers & Fuses................................................................................67
6.7 AC Battery Charging System.........................................................................................68
6.8 Bonding System..........................................................................................................69
6.9 Electrical System Maintenance ......................................................................................69
Chapter 7:
DRAINAGE SYSTEMS
7.1 General .....................................................................................................................71
7.2 Bilge Drainage ............................................................................................................71
7.3 Cockpit and Deck Drains ..............................................................................................72
7.4 Drainage System Maintenance ......................................................................................73
Chapter 8:
VENTILATION SYSTEM
8.1 Windshield & Cockpit Ventilation ...................................................................................75
8.2 Engine Compartment Ventilation ...................................................................................75
8.3 Maintenance...............................................................................................................76
Chapter 9:
EXTERIOR EQUIPMENT
9.1 Deck .........................................................................................................................77
9.2 Hull...........................................................................................................................79
9.3 Cockpit .....................................................................................................................82
9.4 Bimini Top & Canvas ....................................................................................................88
9.5 Wakeboard Tower........................................................................................................89
9.6 Cockpit & Bow Covers..................................................................................................92
9.7 Aftermarket Hardtop, Tower or Arch .............................................................................93

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Chapter 10:
ROUTINE MAINTENANCE
10.1 Exterior Hull and Deck ...............................................................................................95
10.2 Upholstery, Canvas and Enclosures ............................................................................100
10.3 Cabin Interior .........................................................................................................104
10.4 Bilge and Engine Compartment .................................................................................105
10.5 Drainage System.....................................................................................................106
Chapter 11:
SEASONAL MAINTENANCE
11.1 Lay-up and Storage .................................................................................................107
11.2 Winterizing.............................................................................................................109
11.3 Recommissioning ....................................................................................................109
Appendix A:
MAINTENANCE LOG
Maintenance Log...........................................................................................................111
Appendix B:
FLOAT PLAN
Float Plan.....................................................................................................................115
Appendix C:
BOATING ACCIDENT REPORT
Boating Accident Report.................................................................................................117
Appendix D:
GLOSSARY
Glossary of Terms .........................................................................................................121
Appendix E:
TROUBLESHOOTING
Troubleshooting Guide ...................................................................................................127
Appendix F:
MEDALLION GAUGES GUIDE
Medallion Gauges Quick Reference Guide .........................................................................131
Appendix G:
WIRING DIAGRAMS
Circuit Breaker Panel .....................................................................................................139
Port Switch Panel ..........................................................................................................140
Starboard Switch Panel ..................................................................................................141
Hull Harness.................................................................................................................142
Single Battery Switch Panel ............................................................................................143
Appendix H:
OCCUPANT SEATING
Occupant Seating .........................................................................................................145

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Appendix I:
SPECIFICATIONS
M20 Specications ........................................................................................................147
M22 Specications ........................................................................................................148
Appendix J:
Monterey Boats Lifetime Limited Warranty........................................................................149

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SAFETY INFORMATION
State of California Safety Requirements
WARNING
PROPOSITION 65
OPERATING, SERVICING AND MAINTAINING A RECREATIONAL MARINE VESSEL
CAN EXPOSE YOU TO CHEMICALS INCLUDING ENGINE EXHAUST, CARBON
MONOXIDE, PHTHALATES, AND LEAD, WHICH ARE KNOWN TO THE STATE OF
CALIFORNIATO CAUSE CANCERAND BIRTH DEFECTS OR OTHER REPRODUCTIVE
HARM. TO MINIMIZE EXPOSURE, AVOID BREATHING EXHAUST, SERVICE YOUR
VESSEL IN A WELL-VENTILATED AREA AND WEAR GLOVES OR WASH YOUR
HANDS FREQUENTLY WHEN SERVICING THIS VESSEL. FOR MORE INFORMATION
GO TO WWW.P65WARNING.CA.GOV/MARINE.
California Health & Safety Code §§ 25249.5-.13
State of California Emission Requirements
Your boat may be equipped with an engine that meets the special requirements outlined by the Cali-
fornia Air Resources Board (CARB). If so, the engine is designed to meet strict requirements and the
boat will have a special tag and one of the following labels axed to it.
The tag and the label are required by CARB. The label has 1, 2, 3 or 4 stars and must be axed to
your boat if it is to be operated in the state of California and/or bordering waters. For more informa-
tion visit: http://www.arb.ca.gov.

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SAFETY INFORMATION
DANGER
WARNING
CAUTION
Safety Cautions and Warnings
Your Monterey owner’s manual has been written to include a number of safety instructions to assure
the safe operation and maintenance of your boat. These instructions are in the form of DANGER,
WARNING, and CAUTION statements. The following denitions apply:
IMMEDIATE HAZARDS WHICH WILL RESULT IN SEVERE
PERSONAL INJURY OR DEATH.
HAZARDS OR UNSAFE PRACTICES WHICH COULD
RESULT IN SEVERE PERSONAL INJURY OR DEATH.
HAZARDS OR UNSAFE PRACTICES WHICH COULD
RESULT IN MINOR PERSONAL INJURY OR PRODUCT AND
PROPERTY DAMAGE.
All instructions given in this book are as seen from the stern looking toward the bow, with starboard
being to your right, and port to your left. A glossary of boating terms is included.
IMPORTANT NOTE: Your boat uses an internal combustion engine and ammable fuel. Every pre-
caution has been taken by Monterey to reduce the risks associated with possible injury and damage
from re or explosion, but your own precaution and good maintenance procedures are necessary in
order to enjoy safe operation of your boat.