Montigo Proflame 2 Upgrade Kit RX 200 NG User manual

Upgrade Kit
Proame 2 Upgrade Kit RX 200 NG/LP
Page 1 XT0016 - 092214
The installation of this kit must be done by a qualied and
certied gas appliance installer.
Check local codes and read all instructions prior to installation.
Ensure that all power to the appliance is off at the electrical breaker or fuse
before beginning installation. Ensure gas is turned off at the shutoff valve before
beginning installation.
CAUTION
This kit is for use with the following models:
B34DT-2-F : B34 Top Vent, Electronic Ignition, IPI
B34DR-2-F : B34 Rear Vent, Electronic Ignition, IPI
B38DT-2-F : B38 Top Vent, Electronic Ignition, IPI
B38DR-2-F : B38 Rear Vent, Electronic Ignition, IPI
®
C
US
Warning: If the information in these instructions is not followed
exactly, a fire or explosion may result causing property damage,
personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
 What To Do If You Smell Gas:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
Upgrade Kit NG/LP Proame 2 (Basic to Full
Load with Remote)

Installation
Page 2 XT0016 - 092214
General Information
This blower kit is for installation with the models listed above.
KIT # Contents
RX200NG Control Module, Remote Control, Stepper Motor-NG,
Manual Override switch with harness and bracket,
backup battery pack, Proame 2 operations manual,
hardware and batteries.
RX200LP Control Module, Remote Control, Stepper Motor-LP,
Manual Override switch with harness and bracket,
backup battery pack, Proame 2 operations manual,
hardware and batteries.
Before You Begin
Ensure that the power supply has been turned off at the breaker or
fuse before beginning the installation.
Shut off the gas supply at the shut-off valve, and ensure that the main
burner and pilot light have been turned off and the replace has been
cooled off for at least two hours before installation.
General Information
This upgrade kit contains the necessary components for field up-
grade of an approved Montigo fireplace from Proflame 2 basic control
system to Full Load with remote.
The installation of this unit must also conform with local codes or, in
the absence of local codes, with the American National Fuel Gas
Code, ANSI Z223.1, or the Canadian Installation Code, CAN / CGA
B149.
Tool Required
T20 Torx bit
Impact gun / Drill
1/4 " Nut driver bit
WARNING!
This upgrade kit shall be installed by a qualified service
agency in accordance with the manufacturer's instructions
and all applicable codes and requirements of the authority
having jurisdiction. If the information in these instructions
are not followed exactly, a fire, explosion or production of
carbon monoxide may result causing property damage,
personal injury or loss of life. The qualified service agency
is responsible for the proper installation of this kit. The
installation is not proper and complete until the operation
of the converted appliance is checked as specified in the
manufacturer's instructions supplied with this kit.
Note
Upon successful installation of this upgrade kit, the follow-
ing features are available for the user:
1. Thermostatic and smart thermostatic control of the
replace
2. Main burner ame modulation (6 levels)
3. Choice of Standing or Intermittent pilot (CPI switch
required / not supplied)
4. Comfort fan speed modulation (Remote Fan Kit
RFK3002R or RFK3004R required)
5. Battery backup for the main burner during power out-
age
Note: You may remove the front cover (See Figure 2), or the
burner assembly to access the control module and wiring. If
removed, please ensure it is re-installed properly and all gas
connections are leak tested.
Remote Control
Control Module
Battery Pack
Manual override
switch with harness
and bracket
Stepper
Motor-NG
or LP
Proame 2 Operations
Manual
Figure 1 Contents of Proame 2 Upgrade Kit
Hardware and
batteries
Figure 2 Fireplace front cover
Table of Contents
A. Disconnect Control Module and Harness: 3
B. Stepper Motor Installation: 4
C. Control Module Installation: 5
D. Main ON/OFF Switch Installation: 6
E. Battery Holder Installation: 7
F. Operation with Backup Battery: 7
G. Operation with MAIN Power: 7

Installation
Page 3
XT0016 - 092214
A. Disconnect Control Module and Harness:
1. Disconnect Control Module Powercord from the PPO box.
Figure 3 Powercord in PPO box
Figure 4 Control module with wires
2. Disconnect Spark Wire and Sensor Wire from connec-
tors X2 and X3 of the control module.
3. Disconnect the wall switch harness from X4 Control
Module and discard.
4. Remove the Valve Harness from X5 of the control module.
5. Remove the connector from X1 of the control module.
6. Remove the control module from firebox compartment and
discard. Note: module is attached by velcro strips.
Figure 5 X5 plug of control module
Figure 6 X1 plug of control module

Installation
Page 4 XT0016 - 092214
B. Stepper Motor Installation:
1. Using a Torx T20 or slotted screw driver, remove the two screws
that are attached to the Hi-Low knob on the Gas Control Valve
(Figure 7) and discard the screws and the knob. Remove gas-
ket and discard.
2. Ensure the prefitted rubber gasket is properly positioned
(Figure 10 - D). Otherwise, fit the gasket as shown.
4. Manually thread the two supplied mounting screws into
the valve body. Use a torque screw driver with Torx T20
bit, to tighten the two screws to a torque setting of of 25
lb-in +/- 5%.
5. Install the enclosed identification label to the valve body
Figure 11 - G.
Figure 7 Replace Hi-Lo knob on valve
Figure 8 Stepper Motor - LP
3. Position the stepper motor on the gas control valve as
shown in Figure 11 - E.
Figure 9 Stepper Motor - NG
Figure 10 Stepper Motor Installations
Figure 11 Label Installation
Figure 12 Identication Label - NG
Figure 13 Identication Label - LP

Installation
Page 5
XT0016 - 092214
C. Control Module Installation:
1. Position the new control module on the fireplace floor ( the red
switch "SW1" must be towards the front of the fireplace).
2. Connect the Power Plug to X1
Figure 14 New Control Module
3. Connect the Spark and sensor wires to X2 and X3
4. Connect the Manual ON/OFF switch to X4
5. Connect the Valve Harness to X5
6. Connect the Stepper motor harness to X6
7. Attach the Control module to the bottom of the
firebox using the velcro strips supplied.
Figure 15 X1 plug on control module
Figure 16 X2 > X6 plugs on control module

Installation
Page 6 XT0016 - 092214
Figure 17 Attach switch bracket to front of replace
D. Main ON/OFF Switch Installation:
1. Position the Main/off Switch bracket on the right leg of the
firebox as shown in Figure 17 and Figure 18.
2. Using the two selftapping screws supplied attach the bracket.
See Figure 18.
3. Feed the switch and the wires through the slot in the bracket as
shown and install the switch to the bracket. See Figure 20.
4. Secure the wires to the floor of the fireplace using the supplied
cable tie and cable tie mounts.
5. Attach the "Main ON/OFF" sticker supplied to the switch bracket.
Figure 18 Attach switch bracket to front of replace
Figure 19 Attach switch to bracket.
Figure 20 Attach switch to bracket.

Installation
Page 7
XT0016 - 092214
F. Operation with Backup Battery:
1. Install the four supplied AA batteries to the battery holder.
CAUTION: Please note battery orientation while installing them.
Incorrect orientation may damage battery, cause fire hazard and the
fireplace may not function properly.
2. Follow the instructions on the "Proame2 Operation and Main-
tenance Manual- XG0677" to install batteries on the remote
control.
3. Turn the gas supply ON.
4. Program the remote control to the control module (see "Pro-
ame2 Operation and Maintenance Manual- XG0677").
5. Check the stepper motor for gas leaks and ensure no leak.
6. Turn the fireplace ON and modulate the flame using the remote
control and ensure proper operation (see "Proame 2 Opera-
tion and Maintenance Manual XG0677").
G. Operation with MAIN Power:
1. Remove the four batteries from the battery holder
2. Plug the Control Module Power cord to the PPO box. See
Figure 3.
3. Turn the fireplace ON using the remote control and confirm
operation with main power ON.
Note: You may re-install the backup batteries to the battery holder at
this point to ensure that fireplace is operational during power outage.
It is recommended to check and replace the backup batteries at least
once a year. More frequent battery replacement may be required in
case of extended operation on backup batteries.
E. Battery Holder Installation:
1. Secure the battery holder to the fireplace floor using the supplied
velcro strips. See Figure 21.
Note: The velcro strips act as an electrical isolation, do not attach
the battery holder to any metal part without using the velcro strips, or
the control module will be damaged.
2. Connect the red and black wires from the battery holder to the
red and black wires from the valve harness. See Figure 22.
Figure 21 Battery holder
Figure 22 Battery holder wires
Blue Back lit LCD display
On/Off Key
Thermostat Key
Up/Down Arrow Key
Mode Key
Figure 23 Proame Remote Control

XT0016 - 092214
Proflame 2 Upgrade Kit
RX 200 NG/LP