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Moore Industries DPS 240 User manual

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DPS
240 Milliamp
DIN-style Power Supply
May 2016
221-703-00 E
240 Milliamp
DIN-style Power Supply
DPS
Moore Industries’ STAR Center has a
wide variety of quality instrumentation
in stock and ready to ship.
• Signal Transmitters
• Temperature Transmitters
• P/I and I/P Converters
• Isolators and Converters
• Indicators and Displays
• Alarm Trips
• Integrators and Totalizers
• Power Transducers
• Instrument Power Supplies
• Racks, Rails and Enclosures
Most instruments can be customized
to meet your needs. Even then, you’ll
never have to wait more than a few days.
* Support, Technical Assistance, and Repair (our Quick-Ship Facility)
HR.
DELIVERY
48
Moore Industries
CENTER
United States/Canada
TOLL FREE
1-800-999-2900
United Kingdom
FREE PHONE
0800 525107
Australia
TOLL FREE
008 251928
16650 Schoenborn Street
Sepulveda, California 91343, U.S.A.
Tel: (818) 894-7111 • Tlx: 65-1322
FAX: (818) 891-3297
CONNECT (MacNet): MIISEPULVEDA
3/18 Resolution Drive, Caringbah
New South Wales 2229, Australia
Tel: (02) 525-9177 • Tlx: 790-75914
FAX: (02) 525-7296
18 Royce Road, Crawley
W. Sussex RH10-2NX, United Kingdom
Tel: 0293 514488 • Tlx: 87667
FAX: 0293 36852
Ask for the STAR Center
*
Table of Contents
Introduction 1
Description 1
Calibration 3
Installation 5
Troubleshooting 7
Page 1
DPS
Introduction
The DPS 240 is Moore Industries’ 240 milliamp (mA)
DIN-style Power Supply. It is a highly accurate, ad-
justable unit, most often used to power 2-wire trans-
mitters. It is also ideal for use with data
communications
modules like Moore Industries’ Link Converter Module
(LCM), or Redundant Link Module (RLM).
Unit features include continuous short circuit and
short-term overload protection, input/output isolation,
and a derated circuit design for added dependability.
This manual contains the description, specifications,
calibration information, and installation procedures for
the DPS 240.
Description
The DPS 240 is a compact unit; particularly well-
suited for use in industrial environments where avail-
able installation space is at a premium. It is enclosed
in a standard, DIN-style, aluminum housing de-
signed to be installed on a standard “G-rail” (not in-
cluded). This rail can then be mounted on a wall, in a
rack, or in a NEMA enclosure. Each DPS 240 is ca-
pable of powering twelve 4-20 mA loops.
The front panel of the the unit features potentiometers
for adjustment of voltage and current limit, test jacks
for auxiliary connection of calibration equipment, and
a red LED indicator that lights when dc output is
present.
The terminal blocks, three for input and eight for out-
put, can be set into either the front or rear panel, ac-
cording to customer specification.
The unit is available in 24- or 42-Vdc output configu-
rations. A potentiometer on the front panel allows for
adjustment of the output ±5.0%.
Input voltage can also be specified by the customer,
and is available set to 117, 220, or 240 Vac, 50/60
Hz.
The equipment specifications for the DPS 240
are listed in table 1.
Serial Number. A complete, serial-number-depen-
dent history is kept on every unit that Moore Indus-
tries sells and services. For service information,
provide the factory with the serial number of the unit
that requires
attention. The serial number is stamped on a label,
and affixed to the side panel.
Model Number. Moore Industries’ model numbers
identify the type of instrument, functional characteris-
tics, any options ordered, and the housing type. The
model number reflects the way the unit was config-
ured when it originally left the factory. It is all that is
needed to identify the operational characteristics of
the power supply. The number appears on the same
label as the serial number.
The following example outlines the significance of
each field in a typical DPS 240 model number.
Page 2
DPS
NOTE: Refer to the Installation Section of this manual for unit dimensions.
Characteristics
Input Power
Input Frequency
Output
Performance Efficiency
Environmental Conditions
Weight
Specifications
117, 220, or 240 Vac (factory-configured according to customer requirement)
48 to 62 Hz
Supply Type: Linear
24 or 42 Vdc, 240 mA (factory-configured according to customer requirement),
adjustable ±5.0% with front panel potentiometers
Regulation: 0.5% maximum, low line to high line
70% typical, rated at full load
Load: 1.0% maximum, no load to full load
Ripple: 50 mV peak-to-peak, maximum
Isolation: Input/Output/Unit Housing = 1100 Vrms
Ambient Temperature Operating Range: 0 to +70 °C (+32 to +158 °F)
Effect on Unit: ±0.03% per °C over the range specified
765 grams (1 pound, 11 ounces)
Table 1. DPS 240 Equipment Specifications
EXAMPLE
OutPut Voltage
DPS / 24VDC / 240 MA / 117AC/ -FA / [DIN]
Unit Type
Current
Power
Options(s)
Housing
Page 3
DPS
Calibration
Each power supply is calibrated and checked at the
factory to ensure proper performance before shipping.
However, output values for each unit should be
checked by the user on-site before the equipment is
placed into service.
Indicators
There is a red LED indicator on the front panel of the
DPS 240, which lights when the unit is producing dc
output. The indicator, labeled “OUTPUT ON”, goes
out if a short circuit, overload, or any other unaccep-
table condition occurs during operation.
Controls
The unit’s front panel has two multiturn potentiom-
eters labeled “VOLTAGE ADJUST” and “CURRENT
LIMIT”. Voltage adjust allows the user to set dc out-
put to ±5.0% of the rated value. Using the current
limit potentiometer, the user can calibrate the unit so
that the output voltage stays within the specified
range, even when input varies ±10%. This protects
the DPS 240 from possible damage due to overheat-
ing.
Refer to table 1 for the equipment specifications of
the DPS 240.
Calibration Equipment
Table 2 lists the equipment required to calibrate the
DPS 240. This equipment must be provided by the
user.
Table 2. Calibration Equipment
Description
Variac or equivalent; capable of 105-264 Vac output
Accurate to 0.01 millivolt
Accurate to 1.0 milliamp
Powerstat, or equivalent; capable of output load of 175ý
Head measuring less than 2.54 mm (0.1 inch) in width
Equipment
Adjustable ac Power Source
Voltmeter
Milliammeter
Variable Power Resistor
Screwdriver, slotted
Page 4
DPS
ADJUSTABLE
AC POWER
SOURCE
GND AC ACC
+
VOLTMETER
–
LOAD
DPS
POWER
SUPPLY
VOLTAGE ADJUST
CURRENT LIMIT
OUTPUT ON
+T
T
GND AC ACC + DC OUT – DC OUT
+
MILLIAMMETER
–
Calibration Setup
Calibration should be performed in a laboratory set-
ting. This will allow the user to control input variables,
and to monitor changes in the output more easily.
Figure 1 depicts the correct calibration setup for the
DPS 240.
Before beginning to the calibration itself, connect the
unit as shown, and set the load to 100 ohms for
24Vdc units, or 175 ohms for 42 Vdc units.
Apply the appropriate ac power to the setup (117, 220,
or 240 Vac). The specifications table and the model
number printed on the serial tag list the acceptable
input power levels for the unit being calibrated.
When power is applied, the front panel “OUTPUT ON”
LED will light, indicating the presence of dc output.
Figure 1. DPS 240 Calibration Setup
Page 5
DPS
12. Use VOLTAGE ADJUST potentiometer to select
output voltage desired. Disconnect voltmeter from
terminal blocks, and re-connect leads to “+T” and
“–T” test jacks on front panel of DPS 240.
13. Verify that reading at these test jacks is the same
as for terminal block connections.
14. Remove ac input, and dismantle test setup.
The unit is now calibrated and ready to be placed into
service.
Installation
Installing the DPS 240 consists of physically mounting
the device, and then completing the necessary electri-
cal connections.
Mounting
Although the DPS 240 is designed to employ convec-
tion cooling, it is advised to mount it on a surface
made of material that can serve as a heat sink. Care
should also be taken to locate the DPS 240 in an area
that is protected from dust, moisture, and corrosive
atmospheres.
Figure 2 shows the outline dimensions of the DPS
240.
To mount the unit, the DIN rail should be positioned so
that the smaller of its two flanges is toward the top
(see figure 2).
Tilt the unit slightly backward, and insert the spring
flanges on the back panel under the top flange of the
DIN rail. Push inward and down until the DPS 240
snaps into place.
To remove the unit, pull outward (from the bottom)
and up.
Calibration Procedure
To calibrate the DPS 240:
1. Turn CURRENT LIMIT potentiometer fully clock-
wise.
2. Vary setting of VOLTAGE ADJUST potentiometer
from fully clockwise to fully counterclockwise.
Note output reading at each extreme. Available
voltage range will equal ±5.0% of unit’s rated out-
put voltage (23.8 to 25.2 Vdc for 24-Vdc models,
or 39.9 to 44.1 Vdc for 42-Vdc models).
3. Use VOLTAGE ADJUST potentiometer to set out-
put voltage to maximum specified for the unit be-
ing calibrated, ±10 millivolts (24, or 42 Vdc, as
appropriate).
4. Reset load to 91ý, or until the milliammeter reads
264 mA (+10% of the maximum rated current out-
put for the DPS 240).
5. Turn CURRENT LIMIT potentiometer counter-
clockwise until output voltage drops to 23.88 Vdc
for 24 Vdc units, or 41.79 Vdc for 42 Vdc units
(99.5% of appropriate nominal output level ).
6. Reset load so that current output is 240 mA.
7. Short the output.
Red “OUTPUT ON” LED on unit’s front panel will
go out.
8. Hold short circuit in place for 1 minute, then re-
move it. Observe that the LED turns on, and that
output voltage quickly returns to rated nominal,
±10 mV (23.88 Vdc for 24-Vdc units, or 41.79 Vdc
for 42-Vdc units).
9. Remove load. Observe that output voltage drop is
less than 100 mV.
10. Re-apply load. Set it so that current output is 240
mA. Note output voltage reading at this setting.
11. Vary input voltage ±10%. Observe that voltage
varies less than 0.5%, low-line to high-line.
Page 6
DPS
66mm
(2.59 in)
80mm
(3.15 in)
94mm
(3.89 in)
93mm
(3.65 in)
103mm
(4.05 in)
OPTIONAL
ENGRAVED TAG
FOR CUSTOMER I.D.
15mm
(0.59 in)
32mm
(1.28 in)
TS-32
G-RAIL
9mm
(0.35 in)
SPRING
FLANGE
Figure 2. Outline Dimensions for the DPS 240
Electrical Connections
Figure 3 shows the front panel of the DPS 240 in de-
tail, and depicts its electrical connection in a typical
application.
For information on the Moore Industries products that
typically work with the DPS 240, contact your local
sales representative, or Moore Industries’ Customer
Service Department.
The use of 14-22 AWG insulated copper wire is rec-
ommended in connecting the DPS 240 terminals.
To avoid transients and stray pick-ups, it is recom-
mended that twisted conductors be used when run-
ning close to other services. To ensure good contact,
strip 5/16 to 3/8 inches of the insulation from the end
of the wire.
To connect the DPS 240, loosen the clamping screw
of the appropriate terminal, and insert the uninsulated
end of the wire into the socket. Tighten the screw
while holding the wire in place. Finally, tag the wire
for identification. Once supplied with the appropriate
ac power, the DPS 240 will begin to operate.
Page 7
DPS
Troubleshooting
If a problem develops with the performance of the
DPS 240, use the front panel test jacks to verify the
proper output voltage. The probes should be 2.03 mm
(0.08 in) in diameter, and 12.7 mm (0.50 in) long,
maximum.
Connect a voltmeter to the appropriate test jacks, and
re-adjust the output using the two adjustment potenti-
ometers, VOLTAGE ADJUST and CURRENT LIMIT.
Figure 3. Typical Connection of the DPS 240
DPS
CURRENT LIMIT
OUTPUT ON
+
T
+
–
+
–
T
GND AC ACC + DC OUT – DC OUT
GND AC ACC + DC OUT – DC OUT
AC POWRER
SOURCE
117, 220,
OR
240 VAC
2-WIRETRANSMITTER
CURRENT-DRIVEN
DEVICE
POWER
SUPPLY
VOLTAGE ADJUST
If problems continue, remove and recalibrate the
unit. Refer to the Calibration section of this manual.
Any units found to be performing below specifica-
tions should be immediately returned to the factory
for service. Instructions for return of the equipment
are on the back cover of this manual. Customers
may also contact Moore Industries’ Customer Ser-
vice Department at 1-800-999-2900 for assistance.
NOTES